Powermat PM-220L-IMGS Manuel utilisateur
PM0698
ORIGINAL INSTRUCTIONS
USER MANUAL
PLACE OF MACHINE IMAGE HERE
Inverter Welder
PM-220L-IMGS
Synergy
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TABLE OF CONTENTS
TABLE OF CONTENTS ................................................ .................................................. .................................................. .................... 2
SYMBOLS WARNING / INFORMATION .............................................. .................................................. .................. 4
PURPOSE OF THE DEVICE ................................................ .................................................. ........................................ 5
SAFETY ................................................. .................................................. .................................................. ........ 6
Safety during welding ............................................... .................................................. .............................. 6
General safety ............................................... .................................................. ............................. 8
Protection against electric shock .............................................. .................................................. ................... 8
Electromagnetic field ................................................ .................................................. ........................................... 9
Pacemakers ................................................ .................................................. .................................................. ....... 9
DESCRIPTION OF THE DEVICE ................................................ .................................................. .................................................. ....... 10
DESCRIPTION OF SYMBOLS ON THE LABEL ............................................. .................................................. ............. 12
TECHNICAL DATA ................................................ .................................................. .................................................. ...... 13
GENERAL WORKING CONDITIONS MACHINE ............................................. .................................................. ................... 13
General thoughts ................................................ .................................................. .................................................. .......... 13
Basic steps before you begin working ............................................. .................................................. ..... 14
During welding operations ............................................... .................................................. ..................................... 14
Prohibited Actions ................................................ .................................................. ............................................... 14
Basic activities after work ............................................. .................................................. ............. 14
Final remarks ................................................ .................................................. .................................................. ....... 15
USING THE MACHINE ................................................ .................................................. ............................................... 15
Connecting to the network ............................................... .................................................. .................................................. . 15
Inserting the wire electrode ............................................... .................................................. ............................... 15
Connection of protective gas ............................................... .................................................. ................................... 16
Welding MMA ............................................... .................................................. ............................................ 16
MAG welding in manual mode ............................................ .................................................. .............. 16
Welding by TIG-LIFT ............................................. .................................................. .......................................... 16
Welding wire holder magazine (spool gun) ......................................... .................................................. . 17
Control panel ................................................ .................................................. .................................................. ..... 18
BASIC INFORMATION FOR WELDING .............................................. .................................................. .. twenty
WELDING ELECTRODES IN PRACTICE .............................................. .................................................. ......................... twenty
Electric arc welding ............................................... .................................................. .................................. 21
Selection of appropriate electrode ............................................... .................................................. .................................. 21
Correct welding position ............................................... .................................................. ................................... 22
Tips arc ignition .............................................. .................................................. ............................... 22
Proper arc length ............................................... .................................................. ........................................... 23
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The correct welding speed ............................................... .................................................. ................................. 23
Practice welding ................................................ .................................................. .................................................. .. 23
Practical exercise ................................................ .................................................. ................................................ 23
Base metals ................................................ .................................................. ................................................ 24
DISADVANTAGES OF JOINT ................................................ .................................................. .................................................. ............... 25
EDGE PREPARATION METHOD In the MIG / MAG ........................................... .................................................. .... 27
TECHNOLOGY MIG / MAG ............................................ .................................................. ............... 28
PRACTICAL ADVICE MIG / MAG .......................................... .......................................... 29
WAYS OF TRANSFER OF METAL arc ............................................ ............................................ thirty
PROTECTIVE GASES ................................................ .................................................. .................................................. ........ thirty
MAINTENANCE AND STORAGE ............................................... .................................................. ............................ 31
Maintenance ................................................. .................................................. .................................................. ........... 31
Storage ................................................. .................................................. .................................................. .... 32
SERVICE ................................................. .................................................. .................................................. ....................... 32
WARRANTY ................................................. .................................................. .................................................. .............. 32
Exclusions warranty ............................................... .................................................. ............................. 32
REMOVAL OF USED ............................................... .................................................. ................................. 33
COMPANY INFORMATION ................................................ .................................................. .................................................. .... 33
CHART OF ................................................ .................................................. .................................................. ......... 33
DECLARATION OF CONFORMITY ................................................ .................................................. ............................................. 33
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SYMBOLS WARNING / INFORMATION
ATTENTION: Before using the device please read the instruction manual and safety instructions. Keep ATTENTION: Before using the device please read the instruction manual and safety instructions. Keep
these instructions.
ATTENTION: General warning sign notes for each user on the general danger. It is combined with other ATTENTION: General warning sign notes for each user on the general danger. It is combined with other
instructions warning or other symbols that failure can lead to personal injury or equipment damage.
ATTENTION: Disconnect the device from the mains before carrying out maintenance and cleaning. ATTENTION: Disconnect the device from the mains before carrying out maintenance and cleaning.
ATTENTION: Use welding protective footwear. ATTENTION: Use welding protective footwear.
ATTENTION: Use welding helmet or shield. ATTENTION: Use welding helmet or shield.
ATTENTION: Secure the cylinder from falling over. ATTENTION: Secure the cylinder from falling over.
ATTENTION: Use welding gloves. ATTENTION: Use welding gloves.
ATTENTION: Wear protective welding kneading. ATTENTION: Wear protective welding kneading.
SIGN crossed out wheeled bin: Warrant separate collection of WEEE and the prohibition of throwing it SIGN crossed out wheeled bin: Warrant separate collection of WEEE and the prohibition of throwing it
together with other waste. Please refer to the "REMOVAL OF USED USED URZĄDZEŃUSUWANIE"
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PURPOSE OF THE DEVICE
The device is used for welding of any type electrodes and the welding wire. The product to which this manual is electronically controlled
semi-automatic welding professional synergistic effect with the "single and double pulse". For manual, electric welding of low carbon
steel, low alloy, stainless high and low alloy steel, aluminum and its alloys, copper and its alloys, braze, etc. It is intended to include any
type of welding in factories, industrial plants, workshops locksmith, repair, etc. .
Electronics devices based on the IGBTs combine the advantages of two types of transistors FET ease of operation and high breakdown
voltage and switching speed of bipolar transistors.
The device is versatile, such as performing field work and all kinds of repair work inside buildings. Synergic has the function of single
and double pulse, making it possible to obtain high quality welds when welding of all weldable materials, especially stainless steel and
aluminum.
The unit is dedicated to professionals demanding the highest standards for welding equipment.
Welding machine should be used only for its intended purpose. Any other use than described in this manual is the improper use of the
device. For resulting from improper use damage or injuries responsibility of the user / operator and not the manufacturer. Producer in
order to improve its products reserves the right to possibility of differences in the above mentioned product.
For safety reasons, the device can not be used by children and young people under the age of 18 and by persons under the influence
of alcohol, drugs or other intoxicants.
Persons who are not familiar with this manual, please read carefully before its first use.
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SECURITY
This section covers basic safety rules when working with the use of semi-automatic welding
B SECURITY DURING WELDINGB SECURITY DURING WELDING
ELECTRIC SHOCK CAN KILL: Welding apparatus produce a high voltage. Do not touch the torch, welding ELECTRIC SHOCK CAN KILL: Welding apparatus produce a high voltage. Do not touch the torch, welding
material connected when the device is turned on to the network. All the elements forming the welding
current circuit may cause electric shock, so you should avoid touching their bare hand and by wet or
damaged protective clothing. Never work on a wet surface or use damaged welding cables. NOTE:
Removing the external time when the device is connected to the network, as well as the use of the device
with the covers removed is prohibited! Welding cables, ground cable, earthing terminal and welding
equipment should be kept in good condition, ensuring safety.
ARC RAYS CAN BURN: It is not allowed to look directly at the eyes uncovered and exposed to an electric ARC RAYS CAN BURN: It is not allowed to look directly at the eyes uncovered and exposed to an electric
arc. Always wear a mask or helmets protected with a suitable filter. Bystanders, nearby, protected with
non-combustible, absorbing radiation screens. Protect the exposed parts of the body suitable protective
clothing made of non-combustible material.
FUMES AND GASES CAN BE DANGEROUS: In the welding process are produced noxious fumes FUMES AND GASES CAN BE DANGEROUS: In the welding process are produced noxious fumes
and gases hazardous to health. Avoid breathing these fumes and gases. Workplace should be
adequately ventilated and equipped with exhaust ventilation. Do not weld in confined spaces. The
surfaces of the elements to be welded should be free from chemical impurities such as degreasing
agents (solvents) which decompose during welding to produce toxic gases.
ATTENTION: Disconnect the device from the mains before carrying out maintenance and cleaning. ATTENTION: Disconnect the device from the mains before carrying out maintenance and cleaning.
SPARKS CAN CAUSE FIRE: Sparks generated during welding can cause fire, explosion and burns SPARKS CAN CAUSE FIRE: Sparks generated during welding can cause fire, explosion and burns
unprotected skin. When welding should be wearing welding gloves and protective clothing. Remove
or secure any flammable materials and substances from the workplace. Do not weld closed
containers or receptacles in which there were flammable liquids. Such containers or tanks should
be rinsed prior to welding in order to remove flammable liquid. Do not weld near flammable gases,
vapors or liquids. Fire extinguishing equipment (fire blankets and fire extinguishers powder or
snow) should be located close to the workstation in a conspicuous and easily accessible place.
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POWER SUPPLY: Disconnect the power supply before carrying out any work, repairs on the device. POWER SUPPLY: Disconnect the power supply before carrying out any work, repairs on the device.
Regularly check the welding cables. If you note any damage to the wire or insulation should be removed
immediately. Welding wires can not be overwhelmed, touch sharp edges or hot objects.
WELDED MATERIALS CAN BURN: Never touch the parts to be welded unprotected parts of the body. WELDED MATERIALS CAN BURN: Never touch the parts to be welded unprotected parts of the body.
While touching and moving the welding material, always use gloves and welding pliers.
Noise can damage hearing: Noise-induced, some processes or equipment can damage hearing. Wear Noise can damage hearing: Noise-induced, some processes or equipment can damage hearing. Wear
hearing protection in situations of increased noise levels.
FIRE OR EXPLOSION: Do not use the machine near flammable substances. Make sure that the electrical FIRE OR EXPLOSION: Do not use the machine near flammable substances. Make sure that the electrical
network is properly configured to work with the welder. Overloading the power supply may cause fire.
FALLING EQUIPMENT CAN BE DANGEROUS: To move the machine, use the handle of FALLING EQUIPMENT CAN BE DANGEROUS: To move the machine, use the handle of
transport. All the equipment necessary to lift the unit must have sufficient capacity and stable hook.
When moving the machine by forklift truck, the forks must be long enough to protrude beyond the
device.
Overload can cause overheating: Do not extend the cycle of welding, welding between cycles Overload can cause overheating: Do not extend the cycle of welding, welding between cycles
allow the device to cool. In the case of excessive heating of the device, shorten the cycle time of
welding or reduce the welding current.
STATIC DISCHARGE MAY DAMAGE THE PRINTED CIRCUIT: Before touching the printed circuit STATIC DISCHARGE MAY DAMAGE THE PRINTED CIRCUIT: Before touching the printed circuit
boards and parts of the electrical system should be assumed grounding wrist-strap. Use of
antistatic packaging is storing and transporting electrical components.
READ INSTRUCTIONS: Carefully read the manual and follow the information contained therein. READ INSTRUCTIONS: Carefully read the manual and follow the information contained therein.
For any damage caused by failure to comply with the guidelines of this manual manufacturer is not
liable.
HIGH FREQUENCY RADIATION: high radiation
frequency radio signal can zakłucać, alarm systems, work computers and communications
equipment. User is obliged to ensure a qualified electrician correct the problems resulting from
zakłucenia electrical installation. Regularly check and maintain electrical installations. Use
grounding and shielding and anti-surge protection measures to minimize any zakłucenia.
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ARC WELDING CAN CAUSE INTERFERENCE: Electromagnetic energy can interfere with ARC WELDING CAN CAUSE INTERFERENCE: Electromagnetic energy can interfere with
electronic equipment such as computers and computer-controlled equipment. Make sure that the
hardware devices in welding work environment
electromagnetically compatible. To
minimize the potential for interference stick welding wires close to each other, as close to the
ground. In the case of electrical equipment susceptible to interference spot welding should not be
closer than 100m. The device must be connected and grounded in accordance with this instruction.
If noise still persists the user needs to take additional measures such as changing jobs, the use of
shielded cables, filters, linear and securing jobs.
General safety
Before you begin using this unit, please read well with all operating elements. Practice handling of the device and ask
the professional about the features, mode of action and work techniques. Make sure that in case of failure will be able
to switch off immediately. Improper use of the device can lead to serious injury.
The protective device and personal protective equipment to protect your own health and the health of third parties
and guarantee flawless operation.
• Use only parts and accessories supplied and recommended by the manufacturer.
• Never grasp the device by knives or hold it for the device protective cover. Do not move the device connected to the network,
keeping your finger on / off switch.
• Disconnect from the network when not in use, you want to transport them or you leave them unattended, and when you run it,
or clean the control.
• Do not attempt to repair the machine unless you have to adequate education. Any work that is not described in this manual,
can be performed only by authorized service.
• Do not carry the appliance by the cord. Do not use the cable to pull the plug from the mains. Protect the cable from heat, oil
and sharp edges.
•Do not use the machine near flammable liquids or gases. In the event of non-compliance with this recommendation there is a danger of fire
or explosion.
• The user is responsible for accidents or injuries caused by other people and for the resulting damage to their property.
• Store in a dry place out of reach of children.
• Handle your device carefully. Keep the device in such a state that the head was clean to be able to work better and safer.
Follow the maintenance regulations.
ABOUT ROTECTION AGAINST ELECTRIC SHOCKABOUT ROTECTION AGAINST ELECTRIC SHOCK
• Note the mains voltage is in accordance with the data on the nameplate.
• Before each use, check the unit and power cord with plug for damage. Avoid body contact with grounded parts (eg. The metal
fence, metal bar).
• Cable socket must be protected against splashing water, made of rubber or covered it. Use only an extension which is
intended for use in the open air and are marked accordingly.
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•Place the wire away from the work area and keep that in mind so that it is for the person that supports the device.
• Do not use damaged cables, connectors, plugs, or inconsistent with the provisions of the connecting cables. In case of
damage or cut power cord immediately pull the plug from the socket.
• Do not use the device if you can not turn on or off switch. Replacement of defective switches should be ordered at the point of
customer service.
• Do not overload the machine. Work in a given power range. Do not use machines with low power to perform heavy work. Use
your device only for the purposes for which it was designed.
P OLE ELECTROMAGNETICP OLE ELECTROMAGNETIC
To reduce the amount of electromagnetic fields in the workplace include:
1. Keep cables close together (you can turn the tape or taped). 1. Keep cables close together (you can turn the tape or taped).
2. Organize the wires from one side of the operator as far as possible from him. 2. Organize the wires from one side of the operator as far as possible from him.
3. Do not wrap the cables around the body. 3. Do not wrap the cables around the body.
4. The power source and wires should be as far away from the operator as possible. 4. The power source and wires should be as far away from the operator as possible.
5. Connect the terminal welding seam as close as possible. 5. Connect the terminal welding seam as close as possible.
R OZRUSZNIKI HEARTR OZRUSZNIKI HEART
You should consult your doctor before welding and welding being in place. The doctor will explain the procedure if any of the contact
with the welding apparatus.
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DESCRIPTION OF THE DEVICE
And Front Panel
DESCRIPTION OF
1. Handle 6. Socket welding torch MMA (+)
2. Cover the control panel 7. Command socket holder with built-in wire feeder and the magazine (SPOOL
GUN)
3. Control panel 8. Slot ground cable (-)
4. Multi-function knob 4. Multi-function knob and button
regulation 9. Plug the polarization conversion
5. Socket welding torch
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