Power Max ASE59 Manuel utilisateur

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Roller AC Servo System

HMI-14 User Manual

1 Installation Instructions

1.1 Product specifications

Product Type ASE59 Supply Voltage AC 220 ± 44 V

Power frequency 50Hz/60Hz Maximum output power 550/750W

1.2 Interface plug connections

The pedals and the machine head of the connector plug are mounted to the corresponding position in the controller back of

socket, as shown in Figure 1-1. Please check if the plug is inserted firmly.

Fig.1-1 Controller Socket Diagram

① Foot lifter solenoid socket; ②Machine head solenoid socket; ③Lifter needle lock socket; Pedals socket;④

：The use of the normal force are not inserted into the plug and socket, please check whether the matching, direction or

needle insertion direction is correct! Lighting interface and presser foot lifting electromagnet interface is a 1*2 interface, head

lamp interface using black interface, please pay attention to the distinction .

· Please read this manual carefully, also with related manual for the machinery before use the controller.

· For installing and operating the controller properly and safely, qualified personnel are required.

· Please try to stay away from arc welding equipment, in order to avoid electromagnetic interference and

malfunction of the controller.

· Keep in room bellow 45° and above 0°

· Do not humidity below 30% or above 95% or dew and mist of places.

· Install the control box and other components, turn off the power and unplug the power cord.

· To prevent interference or leakage accidents, please do the ground work, the power cord ground wire

must be securely connected to an effective way to earth.

· All parts for the repair provided by the Company or approved before use.

· Performing any maintenance action, you must turn off the power and unplug the power cord. There are

dangerous high voltage control box, you must turn the power off after one minute before opening the

control box.

· This manual marked with the symbol of the Department of Safety Precautions must be aware of and

strictly adhered to, so as not to cause unnecessary damage.

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Safely Instruction

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Fig.1-2 Controller Interface Definition

1.3 Wiring and Grounding

We must prepare the system grounding project, please a qualified electrical engineer to be construction. Product is energized and

ready for use; you must ensure that the power outlet the AC input is securely grounded. The grounding wire is yellow and green lines,

it must be connected to the grid and reliable security protection on the ground to ensure safe use, and prevent abnormal situation.

：All power lines, signal lines, ground lines, wiring not to be pressed into other objects or excessive distortion, to ensure safe

use!

2 Operation Panel Instructions

2.1 Operation Panel Display Instruction

Fig.2-1OperationPanel

Key Functions

Key Name Description

Parameter setting key

Use the key to switch to the program mode.The key is parameters confirm key, and back to

the previous menu until the operator sewing mode state. In addition, work with other key to

set a higher level of the parameter.

Parameter

modification key

Parameter to modify the confirmation key, press the again to return to the standby

interface.

Start back tacking

setting key

Switch during all start tacking type when press the key is lit. (No tacking, once tacking,

double tacking, 4 repeat tacking). Show is start back tacking interface,default range

1~F corresponds to the 1~15 pin.

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Key Name Description

End back tacking

setting key

Switch during all end tacking type when press the key is lit.(No tacking, once tacking,

double tacking, 4 repeat tacking). Show is end back tacking interface,default range

1~F corresponds to the 1~15 pin.

W sewing The system enter to W sewing mode when press the key is lit. Show is w

sewing interface,default range 1~F corresponds to the 1~15 pin.

Multi-section

constant-stitch

sewing

The system enter to multi-section constant-stitch sewing mode when press the key is lit.

Show is multi-section constant-stitch sewing interface, Use key and key to

adjustment Increasing and decreasing value. Default maximum range 15.

Soft start setting key Soft start at the first seam is enabled (the key is lit ) or disabled.

Stop position key Select up/down stop position.Press key is lit that is called up stop position. Press key

again ,the lights went out that is called down stop position.

Trimming cycle

selection Enable or disable the trimming cycle.the key is lit when the automatic trimming.

Presser foot lifting

Mode

Switch during all presser foot lifting mode when pressing the key is lit. (No lifting, lifting

after trimming cycle only, lifting at machine stop only, lifting at machine stop and after

trimming cycle both).

One-shot-sewing

selection

In constant-stitch sewing：a. Press the key is lit, automatic performed number of stitches of

every section.

b. Press key again ,the lights went out to finish rest the sections until it finish pattern.

Custom function key Special function according to the custom requirement.

Up keys Adjust the values in plus state. In addition, when the parameter is set, it can be used as the

key to adjust the corresponding parameters.

Down keys Adjust the values minus state. In addition, when the parameter is set, it can be used as the

key to adjust the corresponding parameters.

3 System Parameters Setting List

3.1 Technician Mode

NO. Range Default Description

1、Long press

key can modify the technical parameter table;

2、The digital tube display ，It is required to enter password to the technical parameter. Press the corresponding

key and key to change the password value;

3、Press

key, If the password is correct, that is to enter the technical parameters set mode,show P1 0 0.Press key, the current

parameter value is displayed;

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4、Press the corresponding key and key to change the parameter value or selection parameter number;

5、At last press key to exit parameter setting mode,return to sewing work mode.

100 100~800 200 Minimum speed

101 200~5000 3500 Maximum speed

102 200~5000 3000 Constant-stitch sewing speed

105 100~500 250 Trimming speed

107 1~9 2 Stitch numbers for soft start

108 100~800 200 Soft start speed

110 200~2200 1800 Start back tacking speed

111 200~2200 1800 End back tacking speed

112 200~2200 1800 Bar tacking speed

113 1~70 24 Stitch balance for start back tacking No.1

114 1~70 20 Stitch balance for start back tacking No.1

115 1~70 24 Stitch balance for end back tacking No.3

116 1~70 20 Stitch balance for end back tacking No.4

117 1~100 90 Stitch balance for back tacking speed @(P107 - Tacking stitches A = 1)

118 1~100 30 Stitch balance for back tacking speed @(P107 = Tacking stitches A)

11B 0~4 0

Start and end back tacking type (CD and AB)

0：B->AB->ABAB->none 1：B->none 2：B->AB->none 3：AB->none 4：AB->ABAB->none

11C 0~9999 0 Tens digit for each segment of A/B/C/D

11D 0~9999 0 Tens digit for each segment of E/F/G/H

11E 0~9999 0 Tens digit for each segment of A/B/D

11F 0~359 0 Back tacking under angle control

130 0／1／2／3 2 Speed curve adjustments:

0：ramp curve 1：polygonal curve. 2：quadric curve 3：S-type curve

131 200~4000 3000 The turning point speed of two segment curve.

132 0~1024 800

The turning point sampling voltage of the pedal when two segment curve (Between

parameter 138 and 139)

133 1／2 1 The type of polygonal curve: 1: square 2：rooting

134 0~1024 90

Trimming point of pedal

135 0~1024 300

Footer lifting point of pedal

136 0~1024 460 Neutral point of pedal

137 0~1024 480 Motor running point of pedal in low speed.

138 0~1024 580 Accelerated point of pedal

139 0~1024 962 Max speed point of pedal

Figure 4-1 shows the specific setting

method

13A 0~800 100 The running delay time of footer lifting

140 0／1 1 Soft start at the first cycle of power ON. 0: disable 1: enable

141 0／1 1 Auto bar tacking function: 0: disable 1: enable

142 0／1 0

Bar tacking mode selection:

0：Juki mode. Active when motor stop or running. 1：Brother mode. Active only when

motor running.

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143 0／1／2／3 0

Special mode:

0: normal Mode 1: simply sewing mode 2: motor initial angle measurement (Do not

remove the belt)

3: Automatically setting the pulley ratio by the CPU. (synchronizer is necessary and the belt

not removed)

144 0~31 0 Feedforward torque of motor: 0: normal functions 1-31: feedforward torque level

148 0／1／2 0 Mode of stitch correction 0: continuous；1:half stitch；2:one stitch

149 0~10 0 The time of chopping on for the presser foot slow down (uint is 100us)

14C 1~9999 40 The time of chopping off for the presser foot slow down (uint is 100us)

150 1～100 1 The proportion coefficient of the stitches counter

151 1～9999 1 Maximum stitches of the counter

152 0～6 0

Count mode selection (For bobbin thread)

0: The counter is invalid 1: Count up by stitches. When count over, counter will be auto-

reset.

2: Count down by stitches. When count over, counter will be auto- reset.

3: Count up by stitches. When count over, motor stops and the counter must be reset by the

external switch or the P key on the panel.

4: Count down by stitches. When count over, motor stops and the counter must be reset by

the external switch or the P key on the panel.

5: Count up by trimming. When count over, panel alarms and motor stops after trimming.

6: Count down by trimming. When count over, panel alarms and motor stops after trimming.

153 1～100 1 The proportion coefficient of the pieces counter

154 1～9999 1 Maximum pieces of the counter

155 0～4 0

Count mode selection (For Sewing Piece)

0: The counter is invalid

1: Count up by pieces. When count over, counter will be auto- reset.

2: Count down by pieces. When count over, counter will be auto- reset.

3: Count up by pieces. When count over, motor stops and the counter must be reset by the

external switch or the P key on the panel.

4: Count down by pieces. When count over, motor stops and the counter must be reset by

the external switch or the P key on the panel.

156 0～9999 0 The output chopping duty cycle of No. 1/2/3/4 solenoid in each bit.

157 0～9999 0 The output chopping duty cycle of No. 5/6/7/8 solenoid in each bit.

158 0～1 0

Counter adjustable: 0:adjustable, 1:not adjustable

161 0／1／2

Direction of parameter transfer:

0: no action 1: from operation panel to controller 2: from controller to operation panel.

162 1, 2 Restore factory setting

163 1, 2 Save current parameters as user-defined default parameters.

164 - Password

165 - Restore the default factory setting, and cover the user defined para setting,.

Note: To keep 160~164 parameters to be effective, you need press

key about 3-5 seconds.

3.2 Administrator Mode

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NO. Range Default Description

1、Press

key can modify the administrator parameter table;

2、The digital tube display ，It is required to enter password to the administrator mode. Press the corresponding

key and key to change the password value;

3、Press

key, If the password is correct, that is to enter the technical parameters set mode,show P2XX.Press key, the current

parameter value is displayed;

4、Press the corresponding key and key to change the parameter value or selection parameter number;

5、At last press key to exit parameter setting mode,return to sewing work mode.

200 0／1／2 0

Trimming mode selection:0: lockstitch machine1: interlock machine: Needle stops at the up

position and trim. 2: overlock machine: manual trimming

201 0～359 0 Mechanical angle after trimming

203 5-359 10 Trimming output start angle TS (down needle position angle as the reference point)

204 10-359 120

Trimming output end angle TE (Down needle position angle is the reference and this value

should be bigger than TS)

20A 10-60 20 Motor torque improvement coefficient during trimming

211 5-359 25 Thread release output start angle LS (down needle position angle as the reference point)

212 10-359 350

Thread release output end angle LE (Down needle position angle is the reference and this

value should be bigger than LS)

213 1-999 1 Thread release output start delay time T1 (ms)

214 1～999 10 Thread release output end delay time T2 (ms) after up needle position

215 0／1 1 Wiper function 0: disable 1: enable

216 1～999 10 Wiper output delay time (ms)

217 1～9999 70 Wiper output time (ms)

219 0／1 0 Thread clamp function 0: disable 1: enable

21A 10-359 120 Thread clamp start angle

21B 11-359 318 Thread clamp end angle

21E 11-359 160 The angle of presser foot solenoid off during thread clamping

220 200～360 360 Stop position after trimming (motor can stop with a reverse angle)

231 0／1 0 Auto test mode: 0: stitches mode 1: time mode

232 0～1000 300 Safe switch filtering time (ms)

234 0／1 0 Motor direction: 1: CCW 0: CW

240 0～9999 1000 The ratio between motor and machine (1000 stands for 1:1)

242 0～359 0 Up needle stop angle (After detecting the synchronizer signal)

243 0～359 175 Down needle stop angle

244 0~800 200 Running delay time when presser footer comes down (ms)

247 0～2000 0 The alarm time for adding oil (hours), disabled when setting 0

3.3 Monitor mode

1. Pressing

+ke to enter monitor mode.The digital tube will display 2 4 0 0 0 0 .

2. Press and key to adjust the parameter number, and the para value is shown at the same time.

3. Press

key then return to normal sewing mode.

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No. Description No. Description

010 Counter for stitches 024 Machine angle

011 Counter for sewing pieces 025 The sampling voltage of pedal

013 State of encoder 026 The ratio between motor and machine

020 DC voltage 027 The total used time(hours) of motor

021 Machine speed 028 The sampling voltage of interaction

022 The phase current 029 Software version

023 Initial electrical angle 030-037 The history record of error codes

3.3 The Warning Message

Alarm code Description Corrective

Fuel filling warning Fuel filling. Press P key to clear.

Count over for stitches The counter reaches the limit. Press P key to reset the counter.

Count over for sewing pieces The counter reaches the limit. Press P key to reset the counter.

Emergency stop Press the key of emergency stop to clear.

Lift needle locking Then press the needle lifting locking button, can eliminate the needle lifting

locking state.

Power is off Please wait for 30 seconds, then turn on the power switch.

Safety switch alarm Adjust the machine to the correct position.

3.4 Error Mode

If the error code appears, please check the following items first:

1.Make sure the machine has been connected correctly; 2. Reload the factory setting and try again.

Error Code Description Solution

Err-01 Hardware overcurrent

Err-02 Software overcurrent

Turn off the power switch, and restart after 30 seconds. If the controller still does not

work, please replace it and inform the manufacturer.

Err-03 Under-voltage - Check mains voltage - Stabilize mains voltage

Err-04 Over-voltage when the

machine is off

Err-05 Over-voltage in operation

Disconnect the controller power and check if the input voltage is too high (higher than

264V). If yes, please restart the controller when the normal voltage is resumed. If the

controller still does not work when the voltage is at normal level, please replace the

controller and inform the manufacturer.

Err-06 Short circuit of solenoid

voltage 24V

- Take plug out, if error continues, replace control box - Test inputs/ outputs for

24V short circuit

Err-07 Motor current measuring

failure

Turn off the system power, restart after 30 seconds to see if it works well. If such failure

happens frequently, seek technical support.

Err-08 Sewing motor blocked - Eliminate sluggish movement in the sewing machine

- Replace encoder - Replace sewing motor

Err-09 Brake circuit failure Check the brake resistor plug on the electric board. Replace the control box

Err-10 Communication failure Check the connection and if necessary plug in. Replace the control box.

Err-11 Machine head needle

positioning failure

Check if the connection line between machine head synchronizer and controller is

loose or not, restore it and restart the system. If it still does not work, please replace the

controller and inform the manufacturer.

Err-12 Initial motor electrical angle

failure

-Try 2 to 3 more times after power down

- if it still does not work, please replace the controller and inform the manufacturer.

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Err-13 Motor HALL failure

Turn off the system power, check if the motor sensor plug is loose or dropped off,

restore it and restart the system. If it still does not work, please replace the controller

and inform the manufacturer.

Err-14 DSP Read/Write EEPROM

failure

Err-15 Motor over-speed protection

Err-16 Motor reversion

Err-17 HMI Read/Write

EEPROM failure

Err-18 Motor overload

Turn off the system power, restart the system after 30 seconds, if it still does not work,

please replace the controller and inform the manufacturer.

Err-23

Sewing motor blocked

Sector error

- Eliminate sluggish movement in the sewing machine

- Replace encoder - Replace sewing motor

4 Special Functions

4.1 The Adjustment of Up Needle Stop Position

1 2 4 0 0 0 0

Step 1: Press

+ key, then enter the monitor mode. Parameter 024 is shown, which

means the default up needle stop position in angle.

2 2 4 0 1 2 4

Step 2: Turn the hand wheel and adjust to the right position as up needle stop, and the

needle position angle is shown simultaneously.

3 2 4 0 0 0 0

Step 3: Press

+ key, the new up needle position is preserved and the parameter is

set to zero.

4.2 The Recovery of Default Factory Setting

1 2 4 0 0 0 0

Step 1: Press

+ key, then enter the monitor mode.

2 - - - - - -

Step 2: Press key for about 5 seconds, then Default Factory Setting is recovered

displaying as left LCD.

3 8 8 8 8 8 8

When the LCD is displayed as 8888888, the recovery is accomplished. The machine is

recovered back to the initial state in delivery.

4.3 Pedal Sensitivity Adjustment

Pedal starts moving from the initial position (p.136) where the motor stops, slowing forward to the low speed point (p.137)

where the motor run as the minimum speed (p.100), continuing to the accelerated point (p.138) where the motor start to speed up,

until the max speed point (p.139) where the motor run up to the maximum speed (p.101). And when the pedal steps back to the foot

lifter position (p.135), the presser foot lift. Continuing back to the auto trimming position (p.134), the line is cut. Adjusting the

corresponding parameters, user can acquire the proper pedal response to fit the personal habit.

Fig. 4-1 pedal movement of each position parameter

386p0254A

Fig.4‐1pedalmovementofeachpositionparameter2015-08-10

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