Power Fist 8502494 Manuel utilisateur

V4.1 8502494

Please read and understand all instructions before use. Retain this manual for

future reference.

User Manual

6in.BenchMountBuffer

8502494 6 in. Bench Mount Buffer V4.1

2 For technical questions call 1-800-665-8685

SPECIFICATIONS

Wheel Size 6 in.

Arbor Size 1/2 in.

No Load Speed 3,450 RPM

Voltage Rating 120V

Current Rating 5A

Frequency Rating 60 Hz

INTRODUCTION

The 6 in. Bench Mount Buffer can polish, buff and smooth imperfection in metal

and other materials. The extra-long, precision machined shafts have sealed ball

bearings for exceptionally smooth and quiet operation.

SAFETY

WARNING! Read and understand all instructions before using this tool. The

operator must follow basic precautions to reduce the risk of personal injury

and/or damage to the equipment.

Keep this manual for safety warnings, precautions, operating or inspection and

maintenance instructions.

HAZARD DEFINITIONS

Please familiarize yourself with the hazard notices found in this manual. A notice

is an alert that there is a possibility of property damage, injury or death if certain

instructions are not followed.

DANGER! This notice indicates an immediate and specific hazard that will

result in severe personal injury or death if the proper precautions

are not taken.

6in.BenchMountBuffer

V4.1 6 in. Bench Mount Buffer 8502494

Visit www.princessauto.com for more information 3

WARNING! This notice indicates a specific hazard or unsafe practice that

could result in severe personal injury or death if the proper

precautions are not taken.

CAUTION! This notice indicates a potentially hazardous situation that may result

in minor or moderate injury if proper practices are not taken.

NOTICE! This notice indicates that a specific hazard or unsafe practice will

result in equipment or property damage, but not personal injury.

WORK AREA

1. Operate in a safe work environment. Keep your work area clean, well-lit

and free of distractions.

2. Keep anyone not wearing the appropriate safety equipment away from the

work area.

3. Store unused tools properly in a safe and dry location to prevent rust or

damage. Lock tools away and keep out of the reach of children.

4. Do not install or use in the presence of flammable gases, dust or liquids.

PERSONAL SAFETY

WARNING! Wear personal protective equipment approved by the Canadian

Standards Association (CSA) or American National Standards Institute (ANSI).

PERSONAL PROTECTIVE EQUIPMENT

1. Always wear impact safety goggles that provide front and side protection

for the eyes. Eye protection equipment should comply with CSA Z94.3-07

or ANSI Z87.1 standards based on the type of work performed.

2. Wear the appropriate type of full-face shield in addition to safety googles,

as the work can create chips, abrasive or particulate matter.

3. Wear gloves that provide protection based on the work materials or to

reduce the effects of tool vibration.

a. Do not wear gloves when operating a tool that can snag the material

and pull the hand into the tool.

4. Wear protective clothing designed for the work environment and tool.

5. Non-skid footwear is recommended to maintain footing and balance in the

work environment.

8502494 6 in. Bench Mount Buffer V4.1

4 For technical questions call 1-800-665-8685

6. Wear steel toe footwear or steel toe caps to prevent a foot injury from

falling objects.

7. Wear the appropriate rated dust mask or respirator.

8. This tool can cause hearing damage. Wear hearing protection gear with an

appropriate Noise Reduction Rating to withstand the decibel levels.

PERSONAL PRECAUTIONS

Control the tool, personal movement and the work environment to avoid

personal injury or damage to tool.

1. Do not operate any tool when tired or under the influence of drugs, alcohol

or medications.

2. Avoid wearing clothes or jewelry that can become entangled with the

moving parts of a tool. Keep long hair covered or bound.

3. Do not overreach when operating a tool. Proper footing and balance

enables better control in unexpected situations.

SPECIFIC SAFETY PRECAUTIONS

WARNING! DO NOT let comfort or familiarity with product (gained from

repeated use) replace strict adherence to the tool safety rules. If you use

this tool unsafely or incorrectly, you can suffer serious personal injury.

1. Use the correct tool for the job. This tool was designed for a specific

function. Do not modify or alter this tool or use it for an unintended purpose.

2. Make sure the power switch is in the OFF position before connecting the

tool to the power supply.

3. Never use a tool with a damaged or worn buffing wheel. Change the

component before using.

4. Do not start the tool when the buffing wheel is touching the workpiece.

5. Before using the tool on a workpiece, test the tool by running it at the highest

no-load speed for at least 30 seconds in a safe position. Stop immediately if

there is any abnormal vibration or wobbling that could indicate poor

installation of the buffing wheel. Check the tool to determine the cause.

6. Do not allow persons who are not familiar with the tool or have not read

these instructions to use the tool.

V4.1 6 in. Bench Mount Buffer 8502494

Visit www.princessauto.com for more information 5

ELECTRICAL SAFETY

WARNING! To reduce risk of electric shock, be certain that the plug is

connected to a properly grounded receptacle.

1. Disconnect tool from power source before cleaning, servicing, changing

parts/accessories or when not in use.

2. Protect yourself against electric shocks when working on electrical

equipment. Avoid body contact with grounded surfaces. There is an

increased chance of electrical shock if your body is grounded.

3. Do not expose tool to rain or wet conditions. Water entering a power tool

will increase the risk of electric shock.

4. Do not disconnect the power cord in place of using the ON/OFF switch on

the tool. This will prevent an accidental startup when the power cord is

plugged into the power supply.

a. In the event of a power failure, turn off the machine as soon as the

power is interrupted. The possibility of accidental injury could occur if

the power returns and the unit is not switched off.

5. Do not alter any parts of the tool or accessories. All parts and accessories are

designed with built-in safety features that may be compromised if altered.

6. Make certain the power source conforms to requirements of your

equipment (see Specifications).

7. When wiring an electrically driven device, follow all electrical and safety

codes, as well as the most recent Canadian Electrical Code (CE) and

Canadian Centre for Occupational Health and Safety (CCOHS).

8 Grounded tools must be plugged into an outlet that is properly installed and

grounded in accordance with all codes and ordinances. Check with a qualified

electrician if you are in doubt as to whether the outlet is properly grounded. If

the tool should electronically malfunction or break down, grounding provides a

low resistance path to carry electricity away from the user.

a. Never remove the grounding prong or modify the plug in any way, as

this will render the tool unsafe.

b. Do not use any adapter plugs.

9. This device is only for use on 120 V (single phase) and is equipped with a

3-prong grounded power supply cord and plug.

8502494 6 in. Bench Mount Buffer V4.1

6 For technical questions call 1-800-665-8685

10. DO NOT use this device with a 2-prong wall receptacle.

a. Choose an available 3-prong power outlet.

b. Replace 2 prong outlet with a grounded 3-prong receptacle, installed

in accordance with the CE Code and local codes and ordinances.

WARNING! All wiring should be performed by a qualified electrician.

POWER CORD

1. Insert the power cord plug directly to the power supply whenever possible.

Use extension cords or surge protectors only when the tool's power cord

cannot reach a power supply from the work area.

2. Do not operate this tool if the power cord is frayed or damaged as an electric

shock or surge may occur, resulting in personal injury or property damage.

a. Inspect the tool's power cord for cracks, fraying or other faults in the

insulation or plug before each use.

b. Discontinue use if a power cord feels more than comfortably warm

while operating the tool.

c. Have the power cord replaced by a qualified service technician.

3. Keep all connections dry and off the ground to reduce the risk of electric

shock. Do not touch plug with wet hands.

4. Prevent damage to the power cord by observing the following:

a. Do not pull on the cord to disconnect the plug from an outlet.

b. Keep cord away from heat, oil, sharp edges or moving parts.

c. Never use the cord to carry the tool.

d. Place the electrical cord in a position that prevents it from coming into

contact with the tool and from getting caught by the workpiece. The

cord should always stay behind the tool.

5. Do not allow people, mobile equipment or vehicles to pass over

unprotected power cords.

a. Position power cords away from traffic areas.

b. Place cords in reinforced conduits.

c. Place planks on either side of the power cord to create a protective trench.

V4.1 6 in. Bench Mount Buffer 8502494

Visit www.princessauto.com for more information 7

POWER TOOL PRECAUTIONS

1. Do not use a power tool with a broken or inoperative trigger/power switch.

2. Do not allow the tool to run without load for an extended period of time, as

this will shorten its life.

3. Do not cover the air vents. Proper cooling of the motor is necessary to

ensure normal life of the tool.

4. Avoid unintentional starting. Ensure the switch is off when connecting to

the power source.

5. After making adjustments, make sure that any adjustment devices are

securely tightened.

6. Remove adjusting keys and wrenches before turning the tool on. A wrench

or a key that is left attached to a rotating part of the tool increases the risk

of personal injury.

7. Never force the tool. Excessive pressure could break the tool, resulting in

damage to your workpiece or serious personal injury. If your tool runs

smoothly under no load, but does not run smoothly under load, then

excessive pressure is being used.

8. Do not touch an operating motor. Motors can operate at high temperatures

and can cause a burn injury.

9. Only use accessories that are specifically designed for use with the tool.

Ensure the accessory is tightly installed.

10. Only use an accessory that exceeds the No Load Speed rating

(see Specifications).

UNPACKING

WARNING! Do not operate the tool if any part is missing. Replace the

missing part before operating. Failure to do so could result in a malfunction

and personal injury.

Remove the parts and accessories from the packaging and inspect for damage.

Make sure that all items in the parts list are included.

Contents:

• 6 in. Bench Mount Buffer • Spiral Sewn Buffing Wheel • Soft Buffing Wheel

8502494 6 in. Bench Mount Buffer V4.1

8 For technical questions call 1-800-665-8685

IDENTIFICATION KEY

A Soft Buffing Wheel

B Wheel Flange

C Switch Key

D Spacer

E Spiral Sewn Buffing Wheel

F Hex Nut

ASSEMBLY &

INSTALLATION

Letter references in parenthesis (A) refer to the included Identification Key.

BUFFING WHEEL

1. Remove the protective sleeves from the armature shaft.

2. Slide the following onto each armature shaft.

a. Slide spacer (D) onto the shaft.

b. Slide the inner wheel flange (B) onto the shaft with the cup side

facing outward.

c. Slide the buffing wheel (A or E) onto the shaft until abutting the

wheel flange.

d. Slide second wheel flange (B) with cup side facing inward until

touching buffing wheel.

e. Place hex nut (F) onto threads of armature shaft. Tighten until shaft is

snug against the outer flange. The threads on the right side are right

hand. The threads on the left side are left hand.

3. Repeat steps for other buffing wheel.

4. Mount buffer to a solid horizontal surface such as a bench or pedestal

(mounting hardware is not supplied).

V4.1 6 in. Bench Mount Buffer 8502494

Visit www.princessauto.com for more information 9

PEDESTAL MOUNT

1. Align the mounting holes in the buffer with the pedestal holes.

2. Drop a 1/4-20 x 1-1/4 in. bolt into each mounting hole.

3. Slide a 1/4 in. washer onto one bolt from beneath the pedestal plate.

4. Place a 1/4-20 in. hex nut on the same bolt and tighten until there is only

1/8 in. space between the buffer base and the pedestal plate.

5. Repeat for the other three bolts.

6. Add another hex nut to each bolt and tighten to prevent them from

loosening due to vibration.

BENCH MOUNT

1. Position the buffer on the bench and mark each hole of the base on the bench.

2. Predrill a hole for each wood screw if necessary.

3. Place a flat washer over a 1/4 x 1-1/4 in. wood screw.

4. Insert a wood screw and washer through the holes in the base.

5. Tighten the screws until the space between the buffer and bench is 1/8 in.

OPERATION

The motor is designed for operation within 10 percent above or below the

voltage specified on the nameplate. Running the unit on voltages outside that

range may cause the motor to overheat and burn out. Heavy loads require a

voltage at the motor terminals equal to the voltage specified on the nameplate.

1. Start the buffer and observe for 30 seconds without load to see that the

buffing wheels are balanced and the buffer is functioning properly.

2. Apply the workpiece against the buffing wheel and maintain a steady

pressure while keeping the piece in motion for smooth buffing.

a. Do not buff using the side of the wheel. Only use the narrow wheel face.

3. If the workpiece begins to overheat, reduce pressure during buffing. This

will reduce wear on the buffing wheel material.

4. Position the workpiece so the wheel rotates into it during buffing.

8502494 6 in. Bench Mount Buffer V4.1

10 For technical questions call 1-800-665-8685

ON/OFF ROCKER SWITCH

A single rocker switch controls the power supply to the buffer. Push the switch

up to turn the buffer ON. The switch will lock in place. Push it down to turn the

power OFF.

The rocker switch has a removable yellow key. Remove the key from the switch

to prevent power from reaching the motor. The rocker switch won’t function or

lock into place without the key.

CARE & MAINTENANCE

1. Maintain the tool with care. A tool in good condition is efficient, easier to

control and will have fewer problems.

2. Inspect the tool components periodically. Repair or replace damaged or

worn components. Only use identical replacement parts when servicing.

3. Follow instructions for lubricating and changing accessories.

4. Only use accessories intended for use with this tool.

a. Replacement buffing wheels must have a minimum rating of 3,600

RPM and maximum diameter of 6 in.

5. Maintain the tool’s labels and name plates. These carry important information.

If unreadable or missing, contact Princess Auto Ltd. for replacements.

WARNING! Only qualified service personnel should repair the tool. An

improperly repaired tool may present a hazard to the user and/or others.

DISPOSAL

Recycle a tool damaged beyond repair at the appropriate facility.

Contact your local municipality for a list of disposal facilities or by-laws for

electronic devices, batteries, oil or other toxic liquids.

TROUBLESHOOTING

Visit a Princess Auto Ltd. location for a solution if the tool does not function

properly or parts are missing. If unable to do so, have a qualified technician

service the tool.

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