Porter-Cable PCH2401 Manuel utilisateur

5 Horsepower

2400PSI

2.5 GPM

Pressure Washer

PCH2401

IMPORTANT

Please make certain that the person who is

to use this equipment carefully reads and

understands these instructions before

starting operations.

The Model and Seriat No. plate is located on the frame.

Record these numbers in the spaces below and retain for

future reference.

Model No

Type

Serial No,

PaR No. D25803-025-1

GENERAL INFORMATION

Congratulations! You have purchased a high quality product from America's

leading manufacturer of pressure washers. This pressure washer, when

properly used and maintained, will provide trouble free service. Please read

and follow these instructions for proper use and maintenance.

All sales of pressure washers are final. Do not return this product to the

retailer. Call 1-888-559-8550.

If you experience any problems and need assistance, please call us at our

toll free number 1-888-559-8550, Monday through Saturday, 8:00 a.m. To

6:00 p.m.C.S.T.

• if repair or service part purchase is required, our many Authorized Warranty

Service Centers are conveniently located and equipped to handle all in-

warranty and out-of-warranty service.

• For the location of the nearest Authorized Warranty Service Center call

1-888-559-8550, Ext. 2, 24 hours a day, 7 days a week.

• All pressure washers carry a manufacturer's one year warranty from date of

purchase for consumer use and a 90 day warranty for commercial use.

• Retain sales receipt as proof of purchase for warranty service.

• Do not operate this unit until you have read and understood this Owners

Manual for Safety, Operation, and Maintenance Instructions.

• Do not operate this unit until you have read and understood the Engine

Owners Manual for Safety, Operation, and Maintenance Instructions.

Read Operator's Manual. Do not operate equipment until you

have read Operator's Manual for Safety, _,

and Maintenance Instructions.

This product may not be equipped with a spark arresting

muffler. If the product is not equipped and will be used around

flammable materials, or on land covered with materials such as agricultural

crops, forest, brush, grass, or other similar items, then an approved spark

arrester must be installed and is legally required in the state of California. It is

a violation of California statutes section 130050 and/or sections 4442 and 4443

of the California Public Resources Code, unless the engine is equipped with a

spark arrester, as defined in section 4442, and maintained in effective working

order. Spark arrester are also required on some U.S. Forest Service land and

may also be legally required under other statutes and ordinances.

Engine exhaust contains chemicals known, in certain

quantities, to cause cancer, birth defects or other

reproductive harm.

D25803 2-ENG

SAFETY GUIDELINES /DEFINITIONS

This manual contains

information that is im-

portant for you to

know and understand.

This information re-

lates to protecting

YOUR SAFETY and

PREVENTING EQUIP-

MENT PROBLEMS. To

help you recognize

this information, we

use the symbols

below. Please read the

manual and pay atten-

tion to these sections.

indicates an imminently hazardeus situation which, if not

avoided, will result in death or serious injury.

indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.

indicates a potentially hazardous situation which, if not

avoided,may result in minor or moderate injury

used without the safety alert symbol indicates

potantiaily hazardous situation which, if not avoided,

may result in property damage.

IMPORTANT SAFETY INSTRUCTIONS

Improper operation or maintenance of this product could result in serious

injury and property damage, Read and understand all warnings and

operating instructions before using.

HAZARD WHAT CAN HAPPEN

Spilled gasoline and it's vapors

can become ignitedfrom cigarette

sparks, electrical arcing, exhaust

gases, and hot engine

components such as the muffler.

Operating the pressure washer in

an explosive environment could

result in a fire.

RISK OF

EXPLOSION

OR FIRE

HOW TO PREVENT IT

Shut offengine and atlowit to cool

before adding fuel to the tank.

Use care in filling tank to avoid spilling

fuel. Move pressure washerawayfrom

fueling area before starting engine,

Operate and fuel equipment in well

ventilated areas free from obstructions,

Equip areas with fire extinguisher suit-

able for gasoline fires.

• Muffler exhaust heat can damage Always keep pressure washer a mini-

painted surfaces, melt any mum of four feet away from surfaces

material sensitive to heat (such as (such as houses, automobiles, or live

siding, plastic, rubber, or vinyl), plants)that could bedamaged from

and damage Iive plants, muffler exhaust heat

• Use of acids, toxic or corrosive Do not spray flammable liquids.

chemicals, poisons, insecticides, or

any kind of flammable solvent with

this product could result in serious

injury or death.

3* ENG D25803

HAZARD

RISK TO

BREATHING

RISK OF INJURY

OR PROPERTY

DAMAGE WHEN

TRANSPOR'nNG

OR STORING

RISK TO FLUID

INJECTION

r','l:] ;t:II : [_

RiSK OF

CHEMICAL

BURN

WHAT CAN HAPPEN

Some cleaning fluids contain sub-

stances which could cause injury

to skin, eyes, or lungs.

Your washer operates at fluid

pressures and velocities high

enough to penetrate human and

animal flesh, which could result in

amputation or other serious injury.

Leaks caused by loose fittings or

worn or damaged hoses can result

in injection injuries, DO NOT

TREAT FLUID INJECTION AS A

SIMPLE CUT! See a physician

immediately1

•Use of acids, toxic or corrosive

chemicals, poisons, insecticides, or

any kind of flammable solvent with

this product could result in serious

injury or death.

HOW TO PREVENT IT

•Use only cleaning fluids specifically

recommended for high pressure

washers. Follow manufacturers

recommendations. Do not use

chlorine bleach or any other

corrosive compound.

• Never place hands in front of nozzle.

• Direct spray away from self and

others.

• Make sure hose and fittings are

tightened and in good condition.

Never hold onto the hose or fittings

during operation.

• Do not allow hose to contact muf-

fler.

• Never attach or remove wand or

hose fittings while system is pres-

surized. _ff

fleWing;

• Do not use acids, gasoline, kero-

sene, or any other flammable

materials in this product. Use only

household detergents, cleaners and

degreasers recommended for use

in pressure washers.

• Wear protective clothing to protect

eyes and skin from contact with

sprayed materials.

D25803 4_ ENG

HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT

RISK OF

UNSAFE

OPERATION

RISK OF

ELECTRICAL

SHOCK

IF!",'I:_ ;!='II: [L't

RISK OF

HOT

SURFACES

RISK OF INJURY

FROM SPRAY

not followed, engine can

kickback causing serious hand

and arm injury.

Reactive force of spray will Cause

gun/wand to move, and could

cause the operator to slip or fall, or

misdirect the spray. Improper

control of gun/wand can result in

injuries to self and others.

• If engine does not start after two

pulls, squeeze trigger of gun to

relieve pump pressure. Pull

starter cord slowly until

resistance is felt. Then pull cord

rapidly to avoid kickback and

prevent hand or arm injury.

• DO not overreach or stand on an

unstable support. Grip gun/wand

firmly with both hands. Expect the

gun to kick when triggered.

t0 an e16#t_ieal #i_}t c_ _ result

Contact with hot surfaces, such • During operation, touch only the

as engines exhaust components, control surfaces of the pressure

could result i_ serious burn, washer. Keep children away from the

pressure washer at all times. They

may not be able to recognize the

hazards of this product,

5* ENG D25803

The powerful spray from your pressure washer is capable of causing

damage to surfaces such as wood, glass, automobile paint, auto striping

and trim, and delicate objects such as flowers and shrubs. Before spraying, check the item to

be cleaned to assure yourself that it is strong enough to resist damage from the force of the

spray. Avoid the use of the concentrated spray stream except for very strong surfaces like

concrete and steel.

Operating without flow of water will result in equipment damage. Operating the pressure wash-

er with water supply shutoff will void your warranty. You should never run this pressure washer

for more than 2 minutes without pulling the trigger to allow cool water to enter the pump and

the heated (recirculated) water to exit.

BOX CONTENTS

Engine Frame and

Wheel Assembly

Engine Oil

_ _ English/

Spanish/

French

Operator's

Grommet Kit _ _ Manual

with Quick

Connect Nozzles

Bagged Handle

Knobs _

_Saddle

Bolts

Nozzle Cleaning

Kit

Bagged Parts

High

Pressure

Hose

Chemical

Hose

Spray Gun

r- _ _.__

Quick Connect Wand

D25803 6_ ENG

ASSEMBLY

1. Place handle assembly onto frame and connect handle to frame.

2. Connect wand to gun. Tighten securely.

3. Attach high pressure hose to gun. Tighten securely.

5. Assemble grommet kit and quick-connect nozzles as described in

instructions supplied.

6. Add engine oil (supplied) to engine. Refer to engine manual supplied by

engine manufacturer for correct procedure.

NOTE: There will be a slight amount of oil in the engine from factory testing.

NOTE: The high pressure pump was filled with oil at the factory. There is no need

to add oil at this time, see the Maintenance section of this manual for

Maintenance information.

7÷ ENG D25803

OPERATION

Know Your Pressure Washer

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with

the location of various controls and adjustments. Save this manual for future

reference. Quick Spray

Nozzles

Quick

Connect

Wand

High

Pressure

Hose

High

Pressure

Pump

PRESSURE WASHER

High Pressure Pump: Increases the pressure of the water supply.

Engine: Drives the high pressure pump.

High Pressure Hose: Carries the pressurized water from the pump to the gun

and wand.

Spray Gun: Connects with wand to control water flow rate, direction, and

pressure.

Quick Connect Wand: Wand is equipped with a female quick connect coupler on

the end. This allows the user to quickly change out high-pressure nozzles for

different spray patterns and change to the soap nozzle for low pressure and

chemical/soap applications. See Operation section.

Chemical Hose: Allows cleaners or cleaning solvents to be mixed with the

pressurized water stream. See How To Siphon Chemicals/Cleaning Solvents in

Operation section of this manual.

D25803 8_ENG

BASIC ELEMENTS OF ENGINE

Refer to the engine manual for location and operation of engine controls.

Choke Control: Opens and closes carburetor choke valve

Throttle Control Lever: Controls engine speed.

Starter Grip: Pulling starter grip operates recoil starter to crank engine.

Fuel Valve Lever: Opens /closes connection between fuel tank and carburetor.

PRESSURE WASHER TERMINOLOGY

NOTE: Become familiar with this terminology before operating.

PSh Pounds per Square Inch. The unit of measure for water pressure. Also

used for air pressure, hydraulic pressure, etc.

GPM: Gallons Per Minute. The unit of measure for the flow rate of water through

the pressure washer.

CU: Cleaning Units. GPM multiplied by PSI.

Bypass Mode: In Bypass Mode, the pump is recirculating water because the

trigger of the spray gun is not pulled. If unit is left in bypass mode for more than

two (2) minutes, the water temperature can rise to a dangerous level and may

damage internal components of the pump. Any damage to pump due to these

causes will not be covered under warranty.

DO NOT allow your unit to operate in bypass mode for more

than two minutes at any time. Overheating of pump can

cause damage to pump.

Thermal Relief Valve: In an effort to prevent damage, pumps are ThermalRelief

equipped with a thermal relief valve. This valve will open when Valve

the temperature inside the pump rises too high. This valve will

then release agush of water in an effort to lower the temperature

inside the pump. Immediately after this occurs, the valve will

close.

Chemical Injection: Feeds cleaning agents into the pump to mix with the

pressurized water and help in cleaning.

Water Supply: All pressure washers must have asource of water. The

minimum requirements for a water supply are 20 PSI and 5 gallons per minute.

HOW TO USE

IMPORTANT: Read and understand how to use the pressure washer before

operating.

TO ADJUST PRESSURE

The pressure setting is preset at the factory to achieve optimum pressure and

cleaning. If you need to lower the pressure, it can be accomplished by these

methods.

1. Back away from the surface to be cleaned. The further away you are, the

less the pressure will be on the surface to be cleaned.

DO NOT attempt to increase pump pressure. A higher pressure

setting than the factory set pressure may damage pump.

2. Change to a wider spray pattern nozzle. See How to Use Wand

paragraph in this section.

3. Reduce the speed of the gasoline engine (RPM). Slow the engine down

and the water pressure will go down with it.

9-ENG D25803

TO USE WAND

Your pressure washer is equipped with five spray nozzles. Each nozzle is color

coded and delivers a specific spray pattern for aparticular cleaning purpose.

The size of the nozzle determines the size of the fan spray and the pressure out

of the nozzle. The 0°, 15° , 25°, and 40° nozzles are high pressure nozzles. The

chemical nozzle is a low pressure nozzle.

The nozzles are housed in receptacles on the panel of the pressure washer

handle. Colors on the panel identify nozzle location and spray pattern.

Risk of injection or injury to person. De not direct discharge

stream toward persons, unprotected skin, eyes, or any pets

or animals. Serious injury can occur.

Changing Nozzles

DO NOT attempt to change nozzles

while pressure washer is running.

Turn engine off before changing nozzles.

1. Pull quick connect coupler back and insert nozzle.

2. Release quick connect coupler and twist nozzle to

make sure it is secure in coupler.

Risk Of Injury. Ensure nozzle is

completely inserted in QC socket, and

QC snap ring is fully engaged (forward) before squeezing gun trigger.

0° nozzle - Red. This nozzle delivers apinpoint

stream and is extremely powerful. It covers a very

small area of cleaning. This nozzle should only be

used on surfaces that can withstand this high

pressure such as metal or concrete. Do not use on

wood.

15° nozzle - Yellow. This nozzle delivers a powerful

15 degree spray pattern for intense cleaning of small

areas. This nozzle should only be used on areas that

can withstand the high pressure from this nozzle.

25°nozzle - Green. This nozzle delivers a 25

degree spray pattern for intense cleaning of larger

areas. This nozzle should only be used on areas

that can withstand the pressure from this nozzle.

40° nozzle -White. This nozzle delivers a 40 degree

spray pattern and a less powerful stream of water. It

covers a wide area of cleaning. This nozzle should

be used for most general cleaning jobs.

Chemical nozzle - Black. This nozzle is used to

apply chemicals or cleaning solutions. It has the

least powerful stream.

D25803 10- ENG

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