PORA PR-DTC-4000C Manuel
www. pora.com
PORA ELECTRIC MACHINERY CO.,LTD.
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www. pora.com
PORA ELECTRIC MACHINERY CO.,LTD.
Electric Machinery Co., Ltd. www.pora.com
As to the latest information, please refer to the Website of Pora.
1. The content of this manual may be changed without prior notice, for which we request your kind understanding.
2. Be sure to read the catalog and user manual of each product before use.
3. Please accurately send a request for product specification, and check the content.
TEL: +82-31-455-8183, FAX: +82-31-457-8183
Product Purchase Inquiry
Head Office
13, LS-ro 166beon-gil, Gunpo-si, Gyeonggi-do, Korea
E-Mail
●Representative: [email protected]
●General Affairs Department: [email protected]
●Domestic: [email protected]
●International Trade-Overseas: [email protected]
Setting manual
Rev 2.3
Tension Controller
PR-DTC-4000C
PR-DTC-4000CP
How to Use the Product
1. Manual Mode ····················16
2. Auto Mode ·····················16
3. Auto Mode P·I·D Gain Setup ············ 17
CONTENTS
Trouble Shooting
Basic Setup
1. SETUP MENU ····················22
2. PARAMETER SET ··················23
ZERO/SPAN Calibration
How to Handle Problems of ZERO/SPAN Setup
Operating and Handling
Before Use
1. Dimensions ·····················5
2. Installation & Wiring··················6
3. Specifications ····················10
4. Compatible Sensors ·················10
5. Control Descriptions ················· 11
6. LCD Display Descriptions ···············12
7. Alarm List ······················13
8. External Connection Diagram ·············13
05
14
15
19
27
16
21
Feature of the Product and Safety Precautions
03
제품이미지
Tension Controller
PR-DTC-4000C
PR-DTC-4000CP
CONTENTS
제품이미지
제품이미지
제품이미지
3
PORA ELECTRIC MACHINERY CO.,LTD.
PR-DTC-4000C
PR-DTC-4000CP
PR-DTC-4000C/4000CP is Digital Tension Controller, a model which controls the powder brake or the
powder clutch after reading the load cell, pickup sensor values.
The output includes 0 to 24 V which controls the powder brake or the powder clutch, and 0 to 10 V, 4 to 20 mA
which is auxiliary output, and there are 1 output contact points. As the input contact points, there are 3 contact
points, which can be used as hold input or pulse input depending on the setup.
Feature of the product
1)Convenient to use
●
The tension can be controlled through simple adjustment and operation (simple value setup through DIAL
operation).
●The span of the sensor setup can be simply adjusted during general operation.
●The sensor can be set through scale setup without installing a weight.
2)Addition of functions
●Load cell, pickup are possible.
●Weak excitation voltage can be set in accordance with the powder brake and clutch.
●Basic setup can be changed without entering the setup mode. (zero setup, span setup, and P·I·D Gain)
●Remote operation can be selected to be of contact point/pulse method.
●Maintenance and setup function catered for convenience of the user (tension, TG).
3)Perfect for the following applications
●It is suitable for the application which requires precise control.
●It is suitable to check the tension change and output from the display.
4)Materials applicable for the controller
●Printing, screen printing.
●Packaging, filling, pasting, painting.
●Cleaning, drying, fabric, sewing, coloring.
(Carefully read the following before using the unit)
Feature of the Product and Safety Precautions
4 PORA ELECTRIC MACHINERY CO.,LTD.
Tension Controller
Precautions for Installation
- Maintain the right vertical and horizontal angles of the product for installation.
- Install the product in a place devoid of vibration, shock, high temperature or humidity, direct sunlight, much
dust,or air containing much salt or ions.
- Do not install the product within the vicinity of inflammable gases or steam or dust.
- Wire the product as provided in the following drawings and check if all cables are properly connected.
- Ensure the earthing terminal is correctly grounded.
- Ensure the product is detached from the power supply cables or the cables with much electrical noise.
Precautions for Use
- Unwarranted operation of the controller may cause the defects of the object materials.
- Pora shall NOT be responsible for any damages to the controller caused by such operations.
Warning
For the installation and wiring of the controller, completely isolate it from the external power
supply. Failure to do so may result in an electrical shock or damage to the controller.
Precaution
Check the surrounding environment. Do not install the controller where it can be exposed to
excessive dust, conductive dust, corrosive gases, high temperature or rainy wind. It also should
not be installed in the places susceptible to vibrations or shocks. Failure to do so may result in
damages to, or malfunctioning or lowered performance of the controller.
Warning
Use anti-explosive products where there are high risks of inflammation or explosion. Failure to
do so may result in a fire or explosion. Use the anti-explosive products suitable to the given
conditions.
5
PORA ELECTRIC MACHINERY CO.,LTD.
PR-DTC-4000C
PR-DTC-4000CP
Before Use
PR-DTC-4000C
PR-DTC-4000CP
1.Dimensions
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6 PORA ELECTRIC MACHINERY CO.,LTD.
Tension Controller
① Firmly fasten the unit on the panel
② Please Coupled to the bracket
and tighten the screws
2.Installation & Wiring
1)Controller Installation
(※The controller can be installed in various methods as below.)
Install the product in places which guarantee the user’s convenience,
management and maintenance.
7
PORA ELECTRIC MACHINERY CO.,LTD.
PR-DTC-4000C
PR-DTC-4000CP
NN
NN
.
654321
1716151413
1211987
18 19 20 21 22 23 24 25 26
10
M/A OUT EMS GND ALARM COM
1 2 3 4 5 6
FG PA NA
FUSE
[ 7A ]
13 14 15 16 17
EXC+ EXC- SIG1+ SIG1- FG EXC+ EXC- SIG2+ SIG2-
18 19 20 21 22 23 24 25 26
4-20mA GND 0-10V GND TG+ TG-
7 8 9 10 11 12
(PRTL-A, PRTL-AB, PRTL-B, PRTL-C, PRTL-D, PRTL-E, PRTL-PA)
LOAD CELL TYPE
18/23 19/24 20/25 21/26
RED
(적색) WHT
(흰색) GRN
(녹색) BLU
(청색)
INPUT
18/23 19/24 20/25 21/26
(PR-LX-030TD, PR-LX-050TD, PR-100TD)
LVDT PICKUP TYPE
RED
(적색) BLK
(흑색) WHT
(흰색) GRN
(녹색)
INPUT
654321
1716151413
1211987
18 19 20 21 22 23 24 25 26
10
M/A OUT EMS GND ALARM COM
1 2 3 4 5 6
L N FG PA NA
FUSE
[ 3A ]
13 14 15 16 17
EXC+ EXC- SIG1+ SIG1- FG EXC+ EXC- SIG2+ SIG2-
18 19 20 21 22 23 24 25 26
4-20mA GND 0-10V GND TG+ TG-
7 8 9 10 11 12
(PRTL-A, PRTL-AB, PRTL-B, PRTL-C, PRTL-D, PRTL-E, PRTL-PA)
LOAD CELL TYPE
18/23 19/24 20/25 21/26
RED
(적색) WHT
(흰색) GRN
(녹색) BLU
(청색)
INPUT
18/23 19/24 20/25 21/26
(PR-LX-030TD, PR-LX-050TD, PR-100TD)
LVDT PICKUP TYPE
RED
(적색) BLK
(흑색) WHT
(흰색) GRN
(녹색)
INPUT
·Usecrimp-styleterminalsbeingequalthefigurebelowinsize.
·Be sure to fasten terminals tightly so that they would not be a cause of malfunctions.
·Do not install input/output wires through the same duct with other power lines, and do not bind them together.
2)Arrangement of the Terminals
Terminal pad
Wrong connections of power terminals (be also careful of the sequence that normal
loads use power), contacts of DC input/output wires and power wires, and short circuits
of output wires etc. may be a cause of serious damages.
Caution : Check Power Input and Wiring
8 PORA ELECTRIC MACHINERY CO.,LTD.
Tension Controller
SIG+EXC+ EXC- SIG-EXC- EXC- SIG+
654321
1716151413
1211987
18 19 20 21 22 23 24 25 26
10
M/A OUT EMS GND ALARM COM
1 2 3 4 5 6
L N FG PA NA
FUSE
[ 3A ]
13 14 15 16 17
EXC+ EXC- SIG1+ SIG1- FG EXC+ EXC- SIG2+ SIG2-
18 19 20 21 22 23 24 25 26
4-20mA GND 0-10V GND TG+ TG-
7 8 9 10 11 12
(PRTL-A, PRTL-AB, PRTL-B, PRTL-C, PRTL-D, PRTL-E, PRTL-PA)
LOAD CELL TYPE
18/23 19/24 20/25 21/26
RED
(적색) WHT
(흰색) GRN
(녹색) BLU
(청색)
INPUT
18/23 19/24 20/25 21/26
(PR-LX-030TD, PR-LX-050TD, PR-100TD)
LVDT PICKUP TYPE
RED
(적색) BLK
(흑색) WHT
(흰색) GRN
(녹색)
INPUT
654321
1716151413
1211987
18 19 20 21 22 23 24 25 26
10
M/A OUT EMS GND ALARM COM
1 2 3 4 5 6
L N FG PA NA
FUSE
[ 3A ]
13 14 15 16 17
EXC+ EXC- SIG1+ SIG1- FG EXC+ EXC- SIG2+ SIG2-
18 19 20 21 22 23 24 25 26
4-20mA GND 0-10V GND TG+ TG-
7 8 9 10 11 12
(PRTL-A, PRTL-AB, PRTL-B, PRTL-C, PRTL-D, PRTL-E, PRTL-PA)
LOAD CELL TYPE
18/23 19/24 20/25 21/26
RED
(적색) WHT
(흰색) GRN
(녹색) BLU
(청색)
INPUT
18/23 19/24 20/25 21/26
(PR-LX-030TD, PR-LX-050TD, PR-100TD)
LVDT PICKUP TYPE
RED
(적색) BLK
(흑색) WHT
(흰색) GRN
(녹색)
INPUT
EXC+ EXC+EXC+SIG+ EXC-SIG+SIG- SIG-SIG-
3)Tension Detector Installation method
How to Connect
Since the wiring method is different according to the Tension Detector scheme, connect correctly as below.
Load Cell Connecting Terminal Pickup Connecting Terminal
LoadCellType
(SIG1)
LoadCellType
(SIG2)
PickupType
(SIG1)
PickupType
(SIG2)
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※ If the tension value of the load still shows a minus figure
even after it is connected as above, exchange the green
and blue terminals for the connection.
Pick-up type and load cell type tension detectors have different terminal colors. Due to the potential risks
of malfunction & damages to the unit, make sure to check the terminals and match their respective colors.
Precaution :
Check Different Connecting Terminals Based on the Detector Types
▶ PRTL (Load Cell) : PRTL-A, PRTL-AB, PRTL-B, PRTL-C, PRTL-D, PRTL-E, PRTL-PA
▶ PR-LX (Pickup) :PR-LX-030TD, PR-LX-050TD, PR-100TD
Ce manuel convient aux modèles suivants
1
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