Popcake PC-10R Manuel utilisateur
Pancake Machine
Operating Manual
Model Series:
PC-10R/PC-11
CAUTION: Read the instructions before using the machine
Original Instructions
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i
INTRODUCTION 1
OVERVIEW 1
Popcake® – 97% fat free pancakes 1
The world’s first fully automatic pancake maker 1
Belt technology 2
SAFETY PRECAUTIONS 3
SAFETY HAZARD STATEMENT 4
QUICK REFERENCE GUIDE 5
INSTALLATION 7
MACHINE COMMISSIONING AND OPERATOR TRAINING 7
MIX AND BATTER 9
HYGIENE AND SAFETY RULES 9
BATTER PREPARATION RULES 9
Water temperature 9
Water volume 10
Bagged premix 10
BATTER PREPARATION PROCEDURES 10
Inspecting the bag 11
Adding water to the bag 11
Shaking the bag 11
Letting the bag stand 12
Preparing the bag for loading into the machine 12
CHANGING A BAG 13
Change bag procedures 13
MIX AND BATTER STORAGE,USE AND CARE RECOMMENDATIONS
15
Dry Powder - premix 15
Batter 15
Cooked pancakes 16
USING THE MACHINE 17
KEYPAD LAYOUT AND FUNCTIONS 17
EMERGENCY STOP 18
SPECIAL MESSAGES 18
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OPERATING MODES 19
Power up mode 19
Ready mode (making the pancakes) 19
Make mode 20
Cancel mode 20
Power down mode 20
MENU ITEMS 21
Change size 22
Change mix type 22
Change bag 23
Change color 24
Cake stack size 24
Mini stack size 25
Counter-Large 26
Counter-Medium 27
Counter-Minis 27
Input belt code 28
ERROR REPORTING 28
CLEANING AND MAINTENANCE INSTRUCTIONS
29
SAFETY RULES 29
CLEANING EXTERNAL SURFACES 30
BELT CLEANING PROCEDURE 30
SPLASH GUARD CLEANING 31
CLEANING OF THE CRUMB TRAY 32
CLEANING THE RUBBER WIPER LOCATED IN THE CRUMB TRAY
ASSEMBLY 32
CLEANING THE INTAKE FAN FILTER 33
CLEANING THE EXHAUST FAN FILTER 33
BELT CHANGING PROCEDURE 34
Removing a belt 34
Installing a belt 35
HOT PLATE ASSEMBLY REMOVAL PROCEDURE 37
Removing the hot plate assembly 37
Reinstalling the hot plate assembly 38
MANUFACTURER’S WARRANTY 39
FREQUENTLY ASKED QUESTIONS (FAQ) 39
CONTACTING US 43
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APPENDIX – FORMS 44
GLOSSARY 48
INDEX 49
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Popcake® – 97% fat free pancakes
Popcake®, pancakes are the world’s first
truly 97% FAT FREE pancakes.
Popcake® pancakes are made from
non-genetically modified natural
ingredients. Popcake® pancakes can be
served with a variety of delicious sweet
and savory toppings and fillings as well
as a variety of complementary food
items.
The world’s first fully automatic pancake
maker
Benefits:
Low maintenance with minimal cleaning in comparison to
conventional pancake cooking
Limited maintenance other than proprietary Teflon®-coated
belt changes. Belt changing is quick and can be done by the
end user very easily
User friendly menu-driven software that operates all functions
of the machine
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Mix bags:
−
are strong and durable
−
have a one way HACCP certified valve ensuring
freshness and helping to prevent bacteria cross-
contamination, and
−
are specifically designed for the Popcake® machine
with obvious and easy operation
Exact measure of ingredients to eliminate waste and
shrinkage
Small “foot print” for commercial kitchens where space is a
premium
Conventional pancake cooking requires dedicated hot plates
whereas the Popcake® machine does not, even if change of
mix flavors is required
Very efficient power management
From an Occupational Health and Safety aspect, the machine
runs cool in all external, and the majority of internal, spaces
where an operator is likely to come into contact with the
machine and it is unlikely that injury will occur, in contrast to
conventional Pancake cooking that requires fat and heat
generated by gas or electricity.
No need for a kitchen exhaust system / range hood
Consistency and freshness of our pancakes
Belt technology
The machine utilizes two Teflon® belts specifically designed and
manufactured for the Popcake® Machine. The belts will operate
for the production of a minimum of 2,000 medium pancakes (or
equivalent) after which time the belts will need replacing. This
replacement function is simple and can be done by the end user.
The software will manage the detection and authentication of the
correct belt installation and prompt for new beltcodes, which are
needed when installing replacement belts to ensure continual
operation.
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Following are the safety measures when operating the machine:
1 This appliance can be used by children aged from 8 years
and above or by persons with reduced physical, sensory or
mental capabilities or lack of experience and knowledge if
they have been given supervision or instruction concerning
the use of the appliance in a safe way and understand the
hazards involved. Children shall not play with the appliance.
Cleaning and user maintenance shall not be made by
children without supervision.
2 Young children should be supervised to ensure that they do
not play with the appliance.
3 Read all operating instructions before using machine.
4 Ensure to maintain this Operating Manual for future reference
by storing in a convenient place.
5 To prevent injury to persons and damage to the machine, use
only pancake mixes, belts and parts approved by
manufacturer and the correct measurement of water for the
mix.
6 Do not touch hot surfaces of the machine. These are clearly
labeled.
7 Do not operate the machine after a malfunction, or after it has
been damaged in any manner. Please Contact your
authorized distributor before using the machine for further
instructions.
8 This machine must be earthed. The manufacturer will not
accept any responsibility for injury to persons, animals or
damage to objects arising from non-compliance to this
requirement.
9 Ensure that the supply cord plug is easily accessible at all
times.
10 Keep the power cord away from hot surfaces.
11 Do not let the power cord hang over the edge of table or
counter, or touch hot surfaces.
12 Do not operate the machine if the power cord becomes
damaged for any reason.
13 If the supply cord is damaged, it must be replaced by the
manufacturer, its service agent or similarly qualified persons
in order to avoid a hazard.
14 Do not cover ventilation openings on the machine.
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15 The use of any accessory attachments not recommended by
the manufacturer may result in fire, electric shock or injury
and will void the manufacturer’s warranty.
16 The Popcake machine is not for outdoor use.
17 Do not place the machine on or near a hot gas or electric
burner, or a heated oven.
18 Do not heat, or use flammable materials in or near the
machine.
19 Do not use corrosive chemicals or vapors in machine.
20 Do not remove any panels or covers from the machine or
tamper with any working parts as it could result in serious
injury or death.
21 To protect against fire, electric shock and injury, do not
immerse the machine, cord or plugs in water or other liquid.
22 Do not use the machine for other than intended use.
23 Unplug the machine from power outlet when not in use and
before cleaning.
24 Allow the machine to cool down before cleaning.
25 The appliance is not to be cleaned with a water jet.
26 Use extreme caution when moving the machine.
27 [Symbol 5021 of IEC 60417-1] Equipotentiality.
28 Popcake pancakes are very hot when they come out of the
machine. To prevent injury, do not use your hand to handle
the Popcake pancakes as they exit the machine as they are
very hot.
29 Do not touch the exit of the hot conveyor.
30 With regards to airborne noise emissions, the A-weighted
sound pressure level is below 70 dBCA.
31 Any maintenance other than cleaning must be performed by
a qualified technician.
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This machine, was subjected to rigorous independent electrical
and mechanical safety standards testing, ensuring that all
machines are manufactured to those relevant standards and
accordingly the machine, does not represent a safety hazard to
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operators or other persons who may have cause to be in contact
with the machine, provided that;
1 The machine is correctly commissioned into the location
where it is used.
2 Operators report, through the management structure of their
organization, any and all malfunctions, injuries and injury
near misses together with details of the circumstances
leading to and surrounding the malfunction or incident.
3 All the various instructions, requirements and
recommendations detailed and outlined in this manual have
been read and understood, and are followed.
4 All error conditions reported by the machine are immediately
actioned in line with the instructions given on the machine
display and in this manual.
5 The machine is correctly maintained by operators in
accordance with the requirements detailed and outlined in
this manual and literature attached to the machine.
6 The machine is maintained by authorized distributors of the
manufacturer or their appointed service agents.
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