Plane-Power R1224 Manuel utilisateur

R1224 Regulator

Installation Instructions

Page: i

24-20-01 12-1001

R1224 REGULATOR

INSTALLATION

INSTRUCTIONS

P/N 12-1001

Plane-Power Aero

2900 Selma Highway

Montgomery, AL 36108, USA

Tel: 334-386-5400 Fax: 334-386-5410

R1224 Regulator

Installation Instructions

Page: ii

24-20-01 12-1001

Revision Date Page Description

G09/08/14 1 First release of Drawing No. 12-1001 into Hartzell Engine

Technologies Design Data.

H09/08/14 1 Updated Master Drawing No. 12-1001 Title Block from Plane-

Power, LTD to Harzell Engine Technologies, LLC

J11/18/14 4 Changed Instruction for Continued Airworthiness to

Maintenance Instructions.

K02/01/17 2 Added website reference to Master Drawing No. 12-1001

L04/30/18 All Revised all pages to conform to iSpec 2200 Standards.

iAdded HET standard Cover Page.

ii Added Record of Revisions

iii Added Table of Contents

2-1 thru 2-7 Removed redundant (Table 1) information from Installation

Guides A thru M.

RECORD OF REVISIONS

R1224 Regulator

Installation Instructions

Page: iii

24-20-01 12-1001

TABLE OF CONTENTS

Record of Revisions .....................................................................................................................................ii

Table 1 - Supplement Information Reference ...........................................................................................1-1

Figure 1 - Drawing No. 12-1001 Rev. K....................................................................................................1-4

Section 1 - Installation Instructions ...........................................................................................................1-5

Single Engine ............................................................................................................................................1-5

Multi-Engine...............................................................................................................................................1-6

Maintenance Instructions ..........................................................................................................................1-6

Section 2 - Installation Guides ..................................................................................................................2-1

Guide A .....................................................................................................................................................2-1

Guide B .....................................................................................................................................................2-1

Guide C .....................................................................................................................................................2-2

Guide D .....................................................................................................................................................2-2

Guide E .....................................................................................................................................................2-3

Guide F......................................................................................................................................................2-3

Guide G .....................................................................................................................................................2-4

Guide H .....................................................................................................................................................2-4

Guide I.......................................................................................................................................................2-5

Guide J ......................................................................................................................................................2-5

Guide K .....................................................................................................................................................2-6

Guide L......................................................................................................................................................2-6

Guide M.....................................................................................................................................................2-7

Some aircraft models were manufactured with different regulators and different wiring arrangements,

plugs, etc. Some installations can be accomplished using the basic R1224 Installation Instructions

in (12-1001 pages 2, & 3). Supplemental information for individual regulators is provided where

necessary. To account for model differences follow the steps below to ensure proper replacement:

1. Find your aircraft model and OEM P/N in the Installation Guide.

2. Follow basic Installation Instructions (12-1001) and the supplemental information when listed.

Note: All twin engines must replace both regulators OEM Part Number PP Part# Supplement

Information

Aircraft Parts and Development Corp

A InterAV 625-61623 R1224 Guide M

Alexandria Aircraft, LLC

14-19 InteraAv 625-61623 R1224 Guide M

American Champion

7ECA, 7GCAA, 7GCBC, 7KCAB, 8GCBC, 8KCAB FVR-4224, Lamar B-00371-14,

VR371

R1224 Guide B

Augustair, Inc

2150A InterAv 625-61623 R1224 Guide M

Beechcraft

V35B, V35B-TC, 36, A36, A36TC, B36TC Beechcraft P/N 60-389017-3, 36-

380056-5, 36-380096-1 ** R1224B Guide E

23, H35, J35, K35, M35, N35, P35, 35-33, 35-A33, 35-

B33, 35-C33, 35, A35, B35, C35, D35, E35, F35, G35,

35R

InterAv 625-61623 R1224 Guide M

Camair Aircraft Corporation – Fred Garcia

480 InterAv 625-61623 R1224 Guide M

Cessna Aircraft Company

182, 182A, 182B, 182C, 182D, 182E, 182F, 182G, 210,

210A, 210B, 210-5 (205), 185, 185A, 185B, 185C, 180,

180A, 180B, 180C, 180D, 180E, 180F, 180G, 206, P206

InterAv 625-61623 R1224 Guide M

152, A152, 172I, 172K, 172L, 172M, 172N, 172P, R172,

172RG, R172K, FR172, 177, 177A, 177B, 177RG, 180H,

180J, 180K, 182G, 182H, 182J, 182K, 182L, 182M, 182N,

182P, 182Q, 182R, R182, T182, TR182, 185D, 185E,

188, 188A, 188B, A188, A188A, A188B, T188C, P206A,

P206B, P206C, P206D, P206E, TP206A, TP206B,

TP206C, TP206D, TP206E, U206, U206A, U206B,

U206C, U206D, U206E, U206F, U206G, P206A, P206B,

P206C, P206D, P206E, TU206A, TU206B, TU206C,

TU206D, TU206E, TU206F, TU206G, 207, T207, 210B,

210C, 210D, 210E, 210F, 210G, 210H, 210K, 210L,

210M, 210N, P210N,T210F, T210G, T210H, T210J,

T210K, T210L, T210M, 182Q, 182R, T182, R182, TR182,

188, 188A, 188B, A188, A188A, A188B

Cessna 0750216-1, 611001-0101,

C611001-0102, C611001-0201, R1224 Basic

(Two Wire) Cessna C611004,

611005-

0101, C611005-0102, C611005-

0103

R1224 Guide B

(Four Wire) Cessna C611501-

0102, 611504-0103 ** R1224 Guide C

C611002-0102, 611002-0105,

611004-0101, C611004-0102, R1224 Guide L

TABLE 1 - SUPPLEMENT INFORMATION REFERENCE

** Requires purchase of adapter plate P/N: 12-1021

Page: 1-1

R12-1001 24-20-01

R1224 Regulator

Installation Instructions

Note: All twin engines must replace both regulators OEM Part Number PP Part# Supplement

Information

Cessna Aircraft Company (cont’d)

337F, 337G, 337H, FT337P, T337F, T337G, T337H,

F337H, F337G, P337H

C611002-0102, C611002-0105 R1224 Guide B

310R, T310R, 335, 340, 340A, 402C,404, 414, 421,

421A, 421B, 421C

9910126-2, 9910126-3 R1224B Guide H

Commander

114, 114A, 114B, 114TC Rockwell B-00331-1 R1224 Guide A

114B, 114TC (4 Wire Regulators) Electrodelta

VR515G ** R1224 Guide C

Helio Aircraft LLC

H-250, 500 InterAv 625-61623 R1224 Guide M

KAWAD Company

Super-V Interav 625-61623 R1224 Guide M

Lockheed Aircraft

402-2 InterAv 625-61623 R1224 Guide M

Lake

LA4-200, Serial 500 and on, Lake Model 250 Electrodelta VSF-7202, VSF-7204 R1224 Guide G

LA-4, Colonial C1 & C2 InterAv 625-61623 R1224 Guide M

LAVIA

PA-25, PA-25-235, PA25-260, PA-25, PA-25-235, PA-28-

260 InterAv 625-61623 R1224 Guide M

Mooney

M20, M20A, M20B, M20C, M20D, M20E, M20F, M20G InterAv 625-61623 R1224 Guide M

Piper

PA-16, PA-16S, PA-18, PA-18S, PA-18 “105” (Special),

PA-18S-105 Special, PA-18A, PA-18 “125” (Army L-21A),

PA-18S “125”, PA-18AS “125”, PA-18-135, PA-18A”135”,

PA-18S-135, PA-18AS “135”, PA-18-150, PA-18A-150,

PA-18S-150, PA-18AS “150”, PA-19, PA-19S, PA-20, PA-

20S, PA-20 “115”, PA-20 “135”, PA-22, PA-22-108, PA-

22-135, PA-22S-135, PA-22-150, PA-22S-150, PA-22-60,

PA-22S-160, PA-28-140, PA-28-150, PA-28-160, PA-28-

180, PA-28-235, PA-28S-160, PA-28S-180, PA-28R-180,

PA-28R-200, PA-12, PA-12S, PA-18A (Restricted),

PA-8A-135Restricted, PA-18A “150” Restricted PA-30

InterAv 625-61623 R1224 Guide M

PA-28-140 (Cherokee Cruiser), PA-28-150, PA-28-160,

A28-180, PA-28R-180, PA-28R-200, PA-28-151, PA-28-

161, PA-28-181, PA-28-201T, PA-28-R201, PA-8R-201T,

PA-28-236, PA32-300, PA-32-R300, PA-32 RT-300,

PA32-301, PA-32-301T

Piper 765-055, 68804-03 (-04 & -05) R1224 Guide A

PA-34-200 Piper 584 340, VR710 ** R1224 Guide F

Table 1 - Supplement Information Reference (cont’d)

** Requires purchase of adapter plate P/N: 12-1021

Page: 1-2

24-20-01 12-1001

R1224 Regulator

Installation Instructions

Note: All twin engines must replace both regulators OEM Part Number PP Part# Supplement

Information

Piper (cont’d)

PA-31, PA-31-300, PA-31-325, PA-31-350, PA-23,

PA-23, PA-23-160, PA-23-235, PA-23-250, PA-E23-

250,PA-34-200, PA34-200T, PA-34-220T, PA-44-180,

PA44-180T

Piper 550 390, 550 393, 84199-

006, 84199-007 R1224B Guide H

PA-28-140 (Cherokee Cruiser), PA-28-150, PA-28-160,

PA28-180, PA-28-

235

756-055 R1224 Basic

PA-32-300, PA-32RT-300, PA-32-301, PA-38-301T, PA-

34-200

Piper 765-055, 68804-03 (-04 &

-05) R1224 Guide A

PA-23, PA-23-160, PA-23-235, PA23-250, PA-E23-250,

PA-30 InterAv 625-61623 R1224 Guide M

Interceptor

200, 200A, 200B, 200C, 200D InterAv 625-61623 R1224 Guide M

Revo, Incorporated

Colonial C1, Colonial C2, Lake LA-4 InterAv 625-61623 R1224 Guide M

NAVION

Navion D, Navion E, Navion F, Navion G InterAv 625-61623 R1224 Guide M

SOCATA Group Aerospatiale

GA-7 Lamar Paralleling Regulators

(Twin Engine) B-00288 R1224B Guide H

True Flight Holdings, LLC

AA-5, AA-5A, AA-5B C6FF-10316BA, D4FF-10316-BA R1224 Guide D

AA-1B Prestolite FVR-4004, LW- 11357,

Wico X17990, X16300B R1224 Guide A

AA-1C Wico X17990 R1224 Guide A

AG-5B R1224 Guide J

Vulcanair, S.p.A

P68C, P68C-TC, P68 “Observer” P68TC “Observer”,

P68 “Observer 2” Vulcanair NOR7.375-3 R1224B Guide H

Table 1 - Supplement Information Reference (cont’d)

Page: 1-3

R12-1001 24-20-01

R1224 Regulator

Installation Instructions

Figure 1 - Drawing No. 12-1001 Rev. L

Page: 1-4

24-20-01 12-1001

R1224 Regulator

Installation Instructions

Page: 1-5

R12-1001 24-20-01

R1224 Regulator

Installation Instructions

SECTION 1 - INSTALLATION INSTRUCTIONS

WARNING: TO PREVENT DAMAGE TO AIRCRAFT OR UNIT, READ AND UNDERSTAND ALL

INSTRUCTIONS PRIOR TO APPLYING POWER TO UNIT.

Current applications and specic regulator conversion/installation guides are available online at

www.planepower.aero or www.hartzell.aero

NOTE: Use appropriately sized M7928/5 splices, M7981/1, ring lugs, and MIL-W-22759/16 wire.

Single Engine

1. Remove existing regulator and solid-state over-voltage module (if installed).

2. Install R1224/R1224B Regulator in same location as regulator being replaced. If mounting holes do not align add

mounting holes as required using acceptable methods, techniques and practices.

3. Connect GRND terminal to aircraft ground. It is critical that the regulator ground is connected to airframe ground.

Without this ground, the regulator and its internal overvoltage protection cannot function.

4. Connect the FLD terminal to the FIELD (brush) terminal of the alternator.

5. Connect the ENABLE terminal to the regulator/eld power source (the wire from the cockpit ALTERNATOR FIELD

switch which is fed from a 7.5 max amp breaker). Note: In order for the over voltage protection circuit to operate the

enable terminal must be connected to an operational circuit breaker. (In the event of an over-voltage condition the

over-voltage protection circuit will cause the circuit breaker to trip removing all power from the regulating circuit.) Do

not install R1224/R1224B in any aircraft that has an automatic resetting circuit breaker in the enable line.

6. If the regulator being replaced has a connection to the AUX terminal on the alternator, connect this wire to the AUX

terminal. If not, install a jumper wire between AUX and ENABLE. Note: No connection to AUX terminal is necessary

if an alternator out lamp is not installed.

NOTE: For superceded versions of the R1224/R1224B (Rev B & previous) indicated by silver label,

step 7 does not apply and no sense terminal exists. Wiring of a ‘Sense’ terminal on these

regulators will result in damage to the regulator.

7. If an ALTERNATOR out lamp is installed in the aircraft and is to be actuated by the R1224/R1224B regulator Connect

the negative wire of the lamp to the LAMP terminal of the R1224/R1224B regulator.

8. Remove the regulator cover and ensure that the internal jumper #1 and jumper #2 are set to the proper voltage for

the aircraft system. Refer to Figure 1.

9. With the engine running and the alternator switch turned on, using a small screwdriver, set the regulator’s voltage

adjustment so that the buss voltage, as measured at the ENABLE terminal is the desired value. Refer to aircraft

maintenance manual or battery manufacturer’s data for proper voltage setting.

10. Reinstall the R1224/R1224B cover.

Page: 1-6

24-20-01 12-1001

R1224 Regulator

Installation Instructions

Multi-Engine

1. For both regulators, perform steps A thru J of the Single Engine procedure above.

2. Choose one regulator as the Master. It can be either. Connect the OUT terminal of the Master Regulator to

the IN terminal of the other Regulator.

Maintenance Instructions

1. Every 100 hours time-in-service or at the annual aircraft inspection, whichever occurrs rst, check voltage

level output. If the voltage level does not meet the Aircraft Manufacturer’s requirement, adjust the voltage as

per section 1-1 step I.

Inspect Regulator and wiring for secure electrical connectinos and physical connection to the air

frame.

To maintain inherent protection from HIRF and lightning, as well as over voltage protection of the

aircraft electrical system, ensure the cround connection between terminal 1 (GRND) and air

frame ground is less than 0.1 OHM.

Page: 2-1

R12-1001 24-20-01

R1224 Regulator

Installation Instructions

Guide A

These regulators were connected via 3 color-coded

wires. Cut the wires near the regulator and crimp

appropriate ring lugs onto the wires.

1. Remove old regulator.

2. Ensure that the R1224 jumpers are set properly

for the aircraft voltage. Verify aircraft electical

system voltage. See Plane-Power R1224

Installation Drawing 12-1001.

3. Install R1224 Regulator.

4. Connect the Black wire to R1224 #1 (GND).

5. Connect the Yellow (Field) wire to R1224 #2

(Field).

6. Connect the Red (Power) wire to R1224

#3(Enable).

7. Jumper R1224 #3 (Enable) to #4 (Aux).

8. For R1224 Rev C and later (see drawing):

Remove jumper between #8 (Sense) and #3

(Enable). Connect the A (Sense) wire to R1224

#8 (Sense).

If the aircraft was equipped with an overvoltage relay, it

may be removed, as the R1224 has internal overvoltage

protection. Splice together the power input and output

wires that went to the overvoltage regulator.

Adjust voltage as necessary with engine running and

alternator enabled.

Guide B

These regulators were connected via 3 color-coded

wires. Cut the wires near the regulator and crimp

appropriate ring lugs onto the wires.

1. Remove old regulator.

2. Ensure that the R1224 jumpers are set properly

for the aircraft voltage. Verify aircraft electical

system voltage. See Plane-Power R1224

Installation Drawing 12-1001.

3. Install R1224 Regulator.

4. Connect the Black wire to R1224 #1 (GND).

5. Connect the Blue (Field) wire to R1224 #2 (Field).

6. Connect the Red (Power) wire to R1224 #3

(Enable).

7. Jumper R1224 #3 (Enable) to #4 (Aux).

8. For R1224 Rev C and later: Remove jumper

between #8 (Sense) and #3 (Enable). Connect

the A (Sense) wire to R1224 #8 (Sense).

If the aircraft was equipped with an overvoltage relay, it

may be removed, as the R1224 has internal overvoltage

protection. Splice together the power input and output

wires that went to the overvoltage regulator.

Adjust voltage as necessary with engine running and

alternator enabled.

SECTION 2 - INSTALLATION GUIDES

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