Piper PA-24-180 Comanche Manuel utilisateur

PIPER

AIRPLANE

SERVICE

MANUAL

CARD

10F

COMANCHE

PA-24-180

PA-24-250

PA-24-260

TURBO

PA-24-400

PIPER

AIRCRAFT

CORPORATION

PART

NUMBER

753

516

REVISED:

AUGUST

15,

1998

1A1

Member

General

Aviation

Manufacturers

Association

Published

Technical

Publications

The

New

Piper

Aircraft,

Inc.

2926

Piper

Drive

Vero

Beach,

Florida

32960

US.A.

1A2

PIPER

COMANCHE

SERVICE

MANUAL

AEROFICHE

REVISION

STATUS

Revisions

this

service

manual

753

516,

originally

published

(on

paper

only)

1959,

reissued

(on

paper

only)

August

18,

1972

and

published

microfiche

June

25,

1976

are

follows:

Revisi

Publication

fiche

Card

Effectivi

ORIGINAL

(Paper

only)

1959

None

COMPLETE

REISSUE

(Paper

only)

August

18,

1972

None

1st

(Paper

only)

December

18,

1973

None

2nd

June

25,

1976

1,2,3,and

3rd

October

1977

4th

April

1978

1,2,and

5th

September

10,

1979

1,2,and

6th

April

10,

1981

1,2,and

7th

November

1982

1,2,and

8th

September

21,

1986

9th*

August

15,

1998

1,2,and

Revisions

appear

all

three

cards.

Accordingly,

discard

your

existing

card

set

and

replace

with

these

cards

dated

August

15,

1998.

Consult

the

latest

Piper

Customer

Service

Information

Catalog

No.

1753-755

(Aerofiche)

for

current

revision

dates

for

this

manual.

The

General

Aviation

Manufacturers

Association

(GAMA)

has

developed

specifications

for

microfiche

reproduction

aircraft

publications.

The

information

compiled

this

Aerofiche

Service

Manual

will

kept

current

revisions

distributed

periodically.

These

revisions

will

supersede

all

revisions

and

will

complete

Aerofiche

card

replacements

and

shall

supersede

Aerofiche

cards

the

same

number

the

set.

Conversion

Aerofiche

alpha/numeric

grid

code

numbers:

First

number

the

Aerofiche

card

number.

Letter

the

horizontal

row

reference

per

card

Second

number

the

vertical

column

reference

per

card.

Example:

2J16

Aerofiche

card

number

two,

row

column

16.

aid

locating

information,

complete

Preface

containing

the

Section

Index

Guide,

List

THustrations

and

List

Tables

for

all

fiche

this

set

provided

the

beginning

Card

Each

subsequent

aerofiche

card

contains

partial

Preface,

displaying

only

those

elements

that

card.

IDENTIFYING

REVISED

MATERIAL

revision

page

defined

any

change

the

text

illustrations

that

existed

previously.

Such

revisions,

additions

and

deletions

are

identified

vertical

black

line

(change

bar)

along

the

left-

hand

margin

the

page

opposite

only

the

text

illustration

that

was

changed.

Changes

capitalization,

spelling,

punctuation,

indexing,

the

physical

location

the

material

complete

page

additions

are

not

identified

revision

lines.

Example.

Revised:

8/15/98

PREFACE

1A3

PIPER

COMANCHE

SERVICE

MANUAL

EFFECTIVITY

This

service

manual

effective

for

all

PA-24

Comanche

airplanes

follows:

Model

Name

Model

Number

Serial

Numbers

Model

Years

Comanche

PA-24-180

24-1

thru

24-3687*

1958

1964

PA-24-250

24-1

thru24-3687*

1958

1964

PA-24-260

24-4000

thru

24-4299

1964

1965

Comanche

PA-24-260

24-4300

thru

24-4803

1965

1968

Comanche

PA-24-260

24-4804

thru

24-5028*

1969

1972

Turbo

Comanche

PA-24-260

Turbo

24-4904

thr

24-5028*

1969

1972

and

Comanche

400

PA-24-400

26-1

thru

26-148

1964

Multiple

models

assigned

serial

numbers

from

single

serial

number

list.

serial

numbers

duplicated.

PARTS

This

manual

generally

does

not

contain

hardware

callouts

for

installation.

Hardware

callouts

are

only

indicated

where

special

application

required.

confirm

the

correct

hardware

used,

refer

the

PA-

Comanche

Catalog

P/N

752

464,

and

FAR

for

proper

utilization.

WARNINGS,

CAUTIONS

AND

NOTES

These

are

used

highlight

emphasize

important

information.

—

WARNING

—

PREFACE

OPERATING

PROCEDURES,

PRACTICES,

ETC.,

WHICH

MAY

RESULT

PERSONAL

INJURY

LOSS

LIFE

NOT

CAREFULLY

FOLLOWED.

—

CAUTION

—

OPERATING

PROCEDURES,

PRACTICES,

ETC.,

WHICH

NOT

STRICTLY

OBSERVED

MAY

RESULT

DAMAGE

EQUIPMENT.

—

Note

—

operating

procedure,

condition,

etc.,

which

essential

emphasize.

Revised:

8/15/98

‘

1A4

PIPER

COMANCHE

SERVICE

MANUAL

SECTION

VIIA

VIIB

VIIC

VIHI

XII

Revised:

8/15/98

SECTION

INDEX

GUIDE

UBJECT

AEROFICHE

CARD

NO.

INTRODUCTION

HANDLING

AND

SERVICING

INSPECTION

STRUCTURE

SURFACE

CONTROLS

LANDING

GEAR

AND

BRAKE

SYSTEM

AEROFICHE

CARD

NO.

POWER

PLANT

PA-24-180

POWER

PLANT

PA-24-250

AND

PA-24-260

POWER

PLANT

PA-24-400

POWER

PLANT

PA-24-260

Turbo

FUEL

SYSTEM

AEROFICHE

CARD

NO.

ELECTRICAL

SYSTEM

HEATING

AND

VENTILATING

INSTRUMENTS

ELECTRONICS

1A5

GRID

NO.

1AI5

1A20

1D14

1E6

IF13

1H19

2A10

2C2

2E18

2G7

2112

3A8

3F6

3F16

3H1

PREFACE

PIPER

COMANCHE

SERVICE

MANUAL

2-3.

24,

2-5.

2-6.

2-7.

2-8.

2-8a.

29.

2-10.

2-11.

2-12.

2-13.

2-14.

2-15.

2-16.

2-17.

2-18.

2-19.

2-20.

2-21.

2-22.

2-23.

2-24.

2-25.

2-26.

2-27.

2-28.

2-29.

2-30.

2-31.

2-32.

3-1.

3-2.

3-3.

4-1.

4-2.

4-3.

PREFACE

LIST

ILLUSTRATIONS

Subject

Grid

No,

Three-View

Comanche

PA-24-180

and

PA-24-250

1A24

Three-

View

Comanche

PA-24-260

(Serial

Nos.

24-4000

24-4246,

24-4248

24-4299)

1B1

Three-View

Comanche

PA-24-260

(Serial

Nos.

24-4247,

24-4300

24-4782,

24-4784

24-4803

incl.)

1B2

Three-View

Comanche

PA-24-400

1B3

Three-View

Comanche

PA-24-260

(Serial

Nos.

24-4783,

24-4804

and

up.)

1B4

Access

Panels

and

Plates

PA-24-180,

250,

260

(Serial

Nos.

24-4000

24-4246,

24-4248

24-4299)

1BS

Access

Panels

and

Plates

PA-24-260

(Serial

Nos.

24-4247,

24-4300

and

up)

1B16

Access

Panels

and

Plates

PA-24-400

1B17

Torque

Wrench

Formula

1B18

Jacking

Arrangements

1B23

Weighing

1B24

Leveling

Airplane

PA-24-180,

250,

260

(Serial

Nos.

24-4000

24-4246,

24-4248

24-4299)

and

PA-24-400

1C1

Leveling

Airplane

PA-24-260

(Serial

Nos.

24-4247,

24-4300

and

up)

1C1

Landing

Gear

Strut

Exposure

1Cé

Brake

Reservoir

PA-24-180,

250

(Serial

Nos.

24-1

24-2298

incl)

1C9

Brake

Reservoir

PA-24-180,

250

(Serial

Nos.

24-2299

and

up);

PA-24-260

and

PA-24-400

1C9

Fuel

Strainer

and

Drain

PA-24-180,

250

(Serial

Nos.

24-2299

and

up);

and

PA-24-260

1C11

Fuel

Selector

and

Drain

PA-24-400

icn

Qil

Suction

Screen

1C20

Qil

Pressure

Screen

1C20

Lubrication

Chart

General

PA-24-180

and

PA-24-250

1D1

Lubrication

Chart

General

PA-24-260

1D2

Lubrication

Chart

General

PA-24-400

iD3

Lubrication

Chart

Control

Column

PA-24-180,

250,

260

and

400

1D4

Lubrication

Chart

Step

Lock

Mechanism

PA-24-180,

250,

260

and

400

1D5

Lubrication

Chart

Flap

Track

PA-24-180,

250,

260

and

400

1D6

Lubrication

Chart

Nose

Landing

Gear

PA-24-400

1D7

Lubrication

Chart

Nose

Landing

Gear

PA-24-

180,

250

and

260

1D8

Lubrication

Chart

Stabilator

PA-24-180,

250,

260

and

400

1D9

Lubrication

Chart

Rudder

Control

PA-24-180,

250,

260

and

400

1D10

Lubrication

Chart

Bellcrank

PA-24-180,

250,

260

and

400

1D11

Lubrication

Chart

Propeller

PA-24-180,

250,

260

and

400

iD12

Lubrication

Chart

Main

Landing

Gear

PA-24-180,

250,

260

and

400

1D13

Typical

Muffler

Fatigue

Areas

1D17

Exhaust

System

Inspection

Points

PA-24-180,

250

and

400

1D18

Exhaust

System

Inspection

Points

PA-24-260

1D19

Landing

Light

Installation

1E9

Wing

Attachment

Fittings

1E12

Flap Roller

Installation

(Electrically

Operated)

1E14

Revised:

8/15/98

1A6

PIPER

COMANCHE

SERVICE

MANUAL

4-5.

4-6.

4-7.

4-7a.

4-Tb.

4-Tc.

4-8.

4-9.

4-10.

4-11.

4-12.

4-13.

4-14,

5-1.

5-la.

5-2.

5-3.

54.

5-5.

5-6.

5-7.

5-8.

5-9.

5-10.

5-11.

5-12.

5-13.

6-1.

6-2.

6-3.

6-4.

6-5.

6-6.

6-7.

6-8.

6-8a.

6-8b.

6-8c.

6-9.

LIST

ILLUSTRATIONS

(continued)

Subject

Aileron

Bearing

Installation

Door

Installation

Door

Locking

Mechanism

PA-24-250

(Serial

Nos.

24-2844

24-3284)

Door

Locking

Mechanism

PA-24-250

(Serial

Nos.

24-3285

and

up);

PA-24-260

and

PA-24-400

Stabilator

Balance

Weight

Checking

Stabilator

Free

Play

Checking

and

Balancing

Rudder

Fuselage

Skin

Diagram

PA-24-180,

PA-24-250

and

PA-24-260

(Serial

Nos.

24-4000

24-4246,

24-4248

24-4299)

Wing

and

Empennage

Skin

Diagram

PA-24-180,

PA-24-250

and

PA-24-260

(Serial

Nos.

24-4000

24-4246,

24-42438

24-4299)

Fuselage

Skin

Diagram

PA-24-260

(Serial

Nos.

24-4247,

24-4300

and

up)

Wing

and

Empennage

Skin

Diagram

PA-24-260

(Serial

Nos.

24-4247,

24-4300

and

up)

Fuselage

Skin

Diagram

PA-24-400

Wing

and

Empennage

Skin

Diagram

PA-24-400

Typical

Access

Holes

Control

Column

Installation

Correct

Method

Installing

Rod End

Bearings

Aileron

Control

Installation

Bellcrank

Checking

Tool

Aileron

Adjusting

Points

Flap

Control

Installation

Determining

Neutral

Rudder

Position

Checking

Rudder

Travel

Rudder

and

Rudder

Trim

Controls

Clamping

Rudder

Pedals

Neutral Position

Stabilator

and

Stabilator

Trim

Controls

Checking

Stabilator

Travel

Position

Stabilator

Adjustment

Points

Special

Fabricated

Tools

Nose

Gear

Oleo

Strut

(Serial

Nos.

24-1

24-214

incl.)

Grid

No.

1E14

1E17

1E18

1E19

1E24

1F2

1F5

1F6

1F7

1F8

1F9

1F10

1F11

1F12

1F19

1F23

1G2

1G4

1G6

1G15

1G1S5

1G16

1G18

1G21

1H1

1H4

1H16

1H24

Nose

Gear

Oleo

Strut

Assembly

PA-24-180,

PA-24-250

(Serial

Nos.

24-215

and

up;

PA-24-260

and

PA-24-400

Nose

Landing

Gear

Installation

Clamping

Rudder

Pedals

Neutral

Position

Rudder

Pedals

Neutral

Angle

Installations

Plumb

Bob

Attachment

Tool

and

Alignment

Jig

Nose

Gear

Door

Installation

PA-24-260

and

PA-24-400

Main

Gear

Oleo

Strut

Assembly

Main

Gear

Side

Brace

Link

Travel

Main

Gear

Side

Brace

Bearing

Tolerance

Main

Gear

Side

Brace

Link

Tolerance

Main

Landing

Gear

Installation

(Left)

Revised:

8/15/98

1A7

115

1110

1113

1114

1116

1120

1122

1123

1J2

PREFACE

PIPER

COMANCHE

SERVICE

MANUAL

Figure

No.

6-10.

6-11.

612.

6-13.

6-14.

6-15.

6-16.

6-19.

6-20.

6-21.

6-22.

6-23.

6-24.

6-25.

6-26.

6-27.

6-28.

6-29.

6-30.

6-31.

6-32.

6-33.

6-34,

6-34a.

6-35.

6-36.

6-37.

6-37a.

6-38.

6-39.

6-40.

641.

6-42.

6-43.

7-1.

7-2.

7-3.

74.

PREFACE

LIST

ILLUSTRATIONS

(continued)

Subject

Adjustment

Main

Landing

Gear Drag

Link

Aligning

Main

Gear

Landing

Gear

Retraction

System

Landing

Gear

Retraction

Transmission

Assembly

Landing

Gear

Retraction

System

Instailation

Nose

Gear

Drag

Link

Clevis

Landing

Gear

Limit

Switch

Torque

Wrench

and

Adapter

Installation,

(Serial

Nos.

24-1

24-4782

incl.;

24-4784

24-4803

incl.)

Torque

Wrench

and

Adapter

Installation,

(Serial

Nos.

24-4783;

24-4804

and

up)

Landing

Gear

Down

Safety

Lock

Installation

Landing

Gear

Warning

Switch

Installation

Landing

Gear

Wamning

Indicator

Nose

Wheel

Assembly

Main

Wheel

Assembly

(Cleveland)

PA-24-180

and

PA-24-250

Main

Wheel

Assembly

(Cleveland)

PA-24-260

and

PA-24-400

Main

Wheel

Assembly

(Goodrich)

PA-24-400

Brake

Assembly

(Cleveland)

PA-24-180

and

PA-24-250

(Serial

Nos.

24-1

24-3295)

Grid

No,

1J6

137

1J10.

1J12

1317

1718

1119

1724

1K1

1K2

1K3

1K5

1K6

1K8

1K9

1K10

1K12

Brake

Assembly

(Cleveland)

PA-24-180

and

PA-24-250

(Serial

Nos.

24-3296

up);

PA-24-260

and

PA-24-400

1K14

Brake

Assembly

(Goodrich)

PA-24-400

1K15

Replacing

Brake

Disc

1K16

Bleeding

Brakes

1K17

Brake

System

Installation

PA-24-180

and

PA-24-250

(Serial

Nos.

24-1

24-2174

incl.,

24-2176

24-2298

incl.)

1K18

Brake

System

Installation

PA-24-180

and

PA-24-250

(Serial

Nos.

24-2175,

24-2298

and

up);

PA-24-260

and

PA-24-400

1K19

Brake

Cylinder

Instaliation

1K21

Brake

Master

Cylinder

PA-24-180

and

PA-24-250

(Serial

Nos.

24-1

24-2174

incl.,

24-2176

24-2298

incl.)

1K23

Parking

Brake

Valve

1L1

Brake

Master

Cylinder

PA-24-180

and

PA-24-250

(Serial

Nos.

24-2175,

24-2299

and

up);

PA-24-260

and

PA-24-400

1L3

Brake

Cylinder

Installation

114

Fabricated

Plumb-bob

Tool

1L7

Fabricated

Nose

Whee!

Alignment

Jig

1L8

Fabricated

Spanner

Wrench

1L9

Inspection

Rod

End

Bearing

1L11

Main

Gear

Wear

Limits

1L14

Nose

Gear

Wear

Limits

1L16

Propeller

Installation

(McCauley)

2A14

Typical

Nicks

and

Removal

Method

2A15

Propeller

Instatlation

(Hartzell)

2A18

Woodward

Propeller

Governor

Adjustment

Points

2A21

Revised:

8/15/98

1A8

‘E.Lgm.iﬂm

PIPER

COMANCHE

SERVICE

MANUAL

LIST

ILLUSTRATIONS

(continued)

Subject

7-5.

Hartzell

Propeller

Governor

Adjustment

Points

7-6.

Engine

Installation

PA-24-180

7-6a.

Cockpit

Control

Spring

Back

7-7.

Carburetor

7-8.

Magneto

Inspection

7-9.

Lead

Positioning

7-10.

Impulse

Coupling

7-11.

Magneto

Timing

Marks

7-12.

Timing

Pointer

7-13.

Timing

Plate

Installed

Breaker

Compartment

7-14.

Breaker

Compartment

With

Cast

Timing

Marks

7-15.

Engine

Timing

Marks

7-16.

Ignition

System

Retard

Breaker

Magneto

Installation

7-17.

Removing

Seized

Spark

Plug

TA-1.

Propeller

Installation

(McCauley)

PA-24-250

TA-2.

Typical

Nicks

and

Removal

Method

TA-3.

Propeller

Installation

(Hartzell)

PA-24-250

TA4.

Propeller

Installation

(Hartzell)

PA-24-260

7A-5.

Woodward

Propeller

Governor

Adjustment

Points

TA-6.

Hartzell

Propeller

Governor

Adjustment

Points

TA-7.

Engine

Installation

PA-24-250

TA-8.

Engine

Installation

PA-24-260

(Serial

Nos.

24-4000

thru

24-4803,

less

24-4783)

7A-9.

Engine

Installation

PA-24-260

(Serial

Nos.

24-4783

and

24-4804

and

up)

7A-10.

Carburetor

TA-11.

Schematic

Diagram

RSA

Fuel

Injector

System

PA-24-

250

PA-24-260

TA-12.

Idle

and

Mixture

Adjustment

(Fuel

Injector)

7A-13.

Fuel

Air

Bleed

Nozzle

7A-14.

Magneto

Inspection

7TA-15.

Lead

Positioning

7TA-16.

Impulse

Coupling

TA-17.

Magneto

Timing

Marks

TA-18.

Timing

Pointer

7A-19

Timing

Plate

Installed

Breaker

Compartment

7A-20. Breaker

Compartment

with

Cast

Timing

Marks

TA-21.

Engine

Timing

Marks

TA-22.

Ignition

System

Retard

Breaker

Magneto

Installation

7A-23.

Removing

Seized

Spark

Plugs

7B-1.

Propeller

Installation

7B-2.

Typical

Nicks

and

Removal

Methods

7B-3.

Propeller

Governor

Adjustment

Points

7B-4.

Engine

Installation

PA-24-400

7B-5.

Schematic

Diagram

RSA

Fuel

Injector

System

PA-24-400

7B-6.

1dle

Speed

and

Mixture

Adjustment

(Fuel

Injector)

7B-7.

Fuel

Air

Bleed

Nozzle

7B-8.

Magneto

Timing

Marks

Revised:

8/15/98

1A9

Grid

No.

2A22

2B1

2BS

2B6

2B8

2B9

2B10

2B11

2B12

2B1S

2B17

2C7

2C8

2C10

2C12

2C16

2C17

2C21

2D1

2D7

2D11

2D14

2D16

2D17

2D19

2D20

2D21

2D22

2D24

2E2

2E4

2E22

2E23

2F2

2F3

2F8

2F10

2F12

2F14

PREFACE

PIPER

COMANCHE

SERVICE

MANUAL

Figure

No.

7B-9.

7B-10.

7B-11.

7B-12.

7B-13.

7B-14.

7TB-

15.

7C-1.

7C-2.

7C-3.

7C-4.

7C-5.

7C-5a.

7C-5b.

7C-6.

7C-7.

7C-8.

7C-9.

7C-10.

7C-11.

7C-12.

7C-13.

7C-14.

7C-15.

7C-16.

7C-17.

8-1.

8-2.

8-3.

8-4.

8-5.

8-6.

8-7.

8-8.

8-9.

8-10.

8-11.

8-12.

8-13.

8-14.

8-15.

8-16.

8-17.

8-18.

8-19.

PREFACE

LIST OF

ILLUSTRATIONS

(continued)

Subject

Grid

No,

Reworked

Plain

Washer

2F14

Filed

Notch

Cam

2F15

Installation

Rotor

Holding

Tool

and

Timing

Pointer

2F15

Alignment

Cam

Inspection

Hole

)

2F16

Engine

Timing

Marks

2F17

Ignition

System

Retard

Breaker

Magneto

Installation

2F20

Removal

Seized

Spark

Plug

2F22

Propeller

Installation

2G12

Typical

Nicks

and

Removal

Methods

2G13

Propeller

Govemnor

2G15

Engine

Installation

PA-24-260

Turbo

2G22

Schematic

Diagram

Turbocharger

System

2G23

Lockwiring

V-Band

Couplings

2G24

Indicator

Probe

Installation

2H3

Schematic

Diagram

RSA

Fuel

Injector

System

PA-24-260

Turbo

2H7

Fuel

Injector

2H9

Fuel

Air

Bleed

Nozzle

2H10

Contact

Points

2H12

Rotor

Holding

Tool

Installed

2H14

Timing

Kit

Installed

2H14

Aligning

Timing

Marks

Single

Contact

Assembly

Magneto

2H15

Forming

Leads

Breaker

Compartment

2H15

Engine

Timing

Marks

2H16

Magneto

Timing

Marks

2H16

Removing

Frozen

Spark

Plug

2H19

Turbo

Oil

Flow

Check

2H22

Fuel

Cell

Installation

(Main/Inboard)

2114

Fuel

System

Schematic

PA-24-180

2115

Fuel

System

Schematic

PA-24-250

(Serial

Nos.

24-105

24-2298)

2116

Fuel

System

Schematic

PA-24-250

(Serial

Nos.

24-2299

up)

and

PA-24-260

2117

Fuel

System

Schematic

PA-24-260

Turbo

2118

Fuel

System

Schematic

PA-24-400

2120

Bayonet

Fasteners

2121

Button

Fasteners

2121

Checking

Sender

Unit

2124

Checking

Fuel

Gauge

2124

Three

Position

Fuel

Valve

PA-24-180

and

PA-24-250

213

Five

Position

Fuel

Valve

PA-24250

and

PA-24-260

215

Fuel

Valve

and

Filter

PA-24-400

215

Fuel

Strainer

Disassembled

PA-24-400

2]7

Bendix

Plunger

Fuel

Pump

(Early)

2]9

Bendix

Plunger

Fuel

Pump

(Late)

2J9

Exploded

View

Bendix

Rotary

Fuel

Pump

2712

Primer

Pump

(Carburetor

Induction

System)

215

Fabricated

Fuel

Quantity

Transmitter

Checking

Jig

2J18

Revised:

8/15/98

1A10

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