PI V-412.056211E1 PIMAG Manuel utilisateur
V412M0005EN ‒ 3/27/2019
User Manual
V-412.XX6211E1 PIMAG® HIGH-LOAD LINEAR STAGE
MOTION | POSITIONING
Contents
1 Legal Information.........................................................................................................4
2 About this Document..................................................................................................5
2.1 Objective and Target Group..............................................................................5
2.2 Explanation of Symbols....................................................................................5
2.2.1 Typographic Conventions................................................................. 5
2.2.2 Symbols Used.................................................................................... 5
2.3 Figures................................................................................................................6
2.4 Downloading Manuals...................................................................................... 6
3 Safety............................................................................................................................7
3.1 Intended Use......................................................................................................7
3.2 General Safety Instructions.............................................................................. 7
3.3 Organizational Measures.................................................................................. 7
3.3.1 User Manual....................................................................................... 7
3.3.2 General Personnel Qualification.......................................................7
4 Product Description..................................................................................................... 8
4.1 Model Overview.................................................................................................8
4.2 Product Labeling................................................................................................8
4.2.1 Type Plate........................................................................................... 9
4.3 Scope of Delivery...............................................................................................9
4.4 Overview.......................................................................................................... 10
4.4.1 Base Body......................................................................................... 10
4.4.2 Drive.................................................................................................. 10
4.4.3 Drag chain......................................................................................... 11
4.4.4 Linear Encoder Connector............................................................... 11
4.4.5 Purge Air System..............................................................................11
4.5 Suitable Electronics......................................................................................... 12
4.6 Accessories...................................................................................................... 12
5 Unpacking.................................................................................................................. 13
6 Installation................................................................................................................. 14
6.1 Mounting the V-412.xx6211E1.........................................................................14
6.2 Connecting the V-412.xx6211E1 to the Protective Earth Conductor............ 15
6.3 Building a Multi-Axis System......................................................................... 17
6.4 Mounting the Load onto the V-412.xx6211E1................................................ 20
6.5 Connecting the V-412.xx6211E1......................................................................21
7 Startup / Operation................................................................................................... 23
7.1 Starting and Operating the V-412.xx6211E1.................................................. 23
8 Maintenance...............................................................................................................25
8.1 Cleaning............................................................................................................25
8.2 Moving the Motion Platform by Hand........................................................... 25
CONTENTS V412M0005EN ‒ 3/27/2019
2MOTION | POSITIONING
9 Troubleshooting......................................................................................................... 26
10 Transportation............................................................................................................27
10.1 Attaching the Transport Safeguard................................................................ 27
10.2 Preparing the V-412.xx6211E1 for Transportation......................................... 27
11 Customer Service Department.................................................................................28
12 Technical Data............................................................................................................ 29
12.1 Specifications...................................................................................................29
12.2 Maximum Ratings........................................................................................... 31
12.3 Ambient Conditions and Classifications........................................................31
12.4 Dimensions...................................................................................................... 32
13 Old Equipment Disposal........................................................................................... 34
14 Appendix.................................................................................................................... 35
14.1 Pin Assignment................................................................................................35
14.1.1 Drive Connector............................................................................... 35
14.1.2 Encoder connector...........................................................................36
14.2 Reference point switch specifications............................................................36
14.3 Limit switch specifications..............................................................................37
14.4 NTC temperature sensor.................................................................................37
15 EU Declaration of Conformity...................................................................................40
CONTENTS V412M0005EN ‒ 3/27/2019
3MOTION | POSITIONING
1 Legal Information
The following company names and brands are registered trademarks of Physik Instrumente
(PI) GmbH & Co. KG:
PI®, PIC®, NanoCube®, PICMA®, PIFOC, PILine®, NEXLINE®, PiezoWalk®, PicoCube®,
PiezoMove®, PIMikroMove, NEXACT®, Picoactuator®, PInano®, NEXSHIFT®, PITOUCH®,
PIMag®, PIHera, Q-Motion®
The patents held by PI can be found in our list at http://www.physikinstrumente.com/en/
about-pi/patents.
© 2019 Physik Instrumente (PI) GmbH & Co. KG, Karlsruhe, Germany. The text, photographs,
and drawings in this manual are protected by copyright. With regard thereto, Physik
Instrumente (PI) GmbH & Co. KG reserves all rights. The use of any text, images and
drawings is permitted only in part and only when indicating the source.
Original instructions
First print: 3/27/2019
Document number: V412M0005en, ASt
Subject to change. This manual is superseded by any new release. The latest versions of the
user manuals are available for download (p. 6) at www.pi.ws.
Publisher:
PI miCos GmbH
Freiburger Strasse 30
79427 Eschbach
Germany
www.pi.de
Customer service department:
Physik Instrumente (PI) GmbH & Co. KG
Auf der Roemerstrasse 1
76228 Karlsruhe
Germany
www.pi.de
1 LEGAL INFORMATION V412M0005EN ‒ 3/27/2019
4MOTION | POSITIONING
2 About this Document
2.1 Objective and Target Group
This user manual contains the information needed for the intended use of the
V-412.xx6211E1.
Basic knowledge of closed-loop systems, motion control concepts, and applicable safety
measures is assumed.
2.2 Explanation of Symbols
This chapter explains the symbols and markings used by PI in their user manuals.
2.2.1 Typographic Conventions
Symbol / Label Meaning
1.
2.
Action consisting of several steps whose sequential order must be ob-
served
■ List item
p. 5 Cross-reference to page 5
RS-232 Labeling of an operating element on the product (example: socket of
the RS-232 interface)
Start > Settings
Menu path in the PC software (example: to open the menu, the
Start
and
Settings
menus must be clicked successively)
POS? Command line or a command from PI's General Command Set (GCS)
(example: command to get the axis position)
Device S/N
Parameter name (example: parameter where the serial number is stor-
ed)
5Value that must be entered or selected via the PC software
2.2.2 Symbols Used
Symbol / Label Meaning
General hazard symbol
DANGER
Dangerous situation
Failure to observe can lead to death or serious injury.
►Measures for avoiding the risk.
WARNING
Dangerous situation
Failure to observe can lead to serious injury.
►Action to take to avoid the risk.
2 ABOUT THIS DOCUMENT V412M0005EN ‒ 3/27/2019
5MOTION | POSITIONING
CAUTION
Dangerous situation
Failure to observe can lead to minor injury.
►Actions to take to avoid the risk.
NOTICE
Dangerous situation
Failure to observe can lead to material damage.
►Action to take to avoid the risk.
Information
Additional information on the V-412.xx6211E1 that can affect your application.
2.3 Figures
For better understandability, the colors, proportions and degree of detail in illustrations can
deviate from the actual circumstances. Photographic illustrations may also differ and must
not be seen as guaranteed properties.
2.4 Downloading Manuals
The latest versions of the user manuals can be downloaded (p. 6) at www.pi.ws.
For products that are supplied with software (data storage device in the scope of delivery),
access to the manuals is protected by a password. Protected content is only displayed on the
website after entering the access data. You need the data storage device for the product to
get the access data.
If a manual is missing or problems occur with downloading, contact our customer service
department (p. 28).
Downloading Manuals
1. Open the website www.pi.ws.
2. If the product was shipped with a data storage device: Log into the website:
a) Click Login.
b) Enter the login data.
The login data is in the [...]_Releasenews_[...].pdf in the Manuals directory on the
data storage device.
If necessary: Follow the link and register yourself to get the login data.
c) Click Login or press the Enter key.
3. Search for the product:
a) Click Search.
b) Enter the product number up to the period (e.g., V-412) into the search field.
c) Click Start search or press the Enter key.
d) If necessary: Click Load more results at the bottom of the list.
4. Click the corresponding product in the list of search results.
5. Click the Downloads tab.
➔The manuals are shown under
Documentation
.
6. Click the desired manual and save it.
2 ABOUT THIS DOCUMENT V412M0005EN ‒ 3/27/2019
6MOTION | POSITIONING
3 Safety
3.1 Intended Use
The V-412.xx6211E1 is a laboratory device as defined by DIN EN 61010-1. It is intended for
indoor use and use in an environment that is free of dirt, oil, and lubricants.
In accordance with its design, the V-412.xx6211E1 is intended for positioning, adjusting and
shifting loads in one axis at various velocities. The V-412.xx6211E1 is not intended for
applications in areas, in which a failure would present severe risks to human beings or the
environment.
The positioner is intended for operation with a horizontally aligned motion axis. A vertically
aligned motion axis may only be operated with suitable gravity compensation (not in the
scope of delivery).
The intended use of the V-412.xx6211E1 is only possible when completely mounted and
connected. The thermal protection sensor built into the V-412.xx6211E1's motor must be
evaluated and monitored. The V-412.xx6211E1 must be operated with suitable
electronics (p. 12). The electronics are not in the scope of delivery of the V-412.xx6211E1.
The V-412.xx6211E1 may not be used for purposes other than those stated in this user
manual. The V-412.xx6211E1 may only be used in compliance with the technical
specifications and instructions in this user manual.
3.2 General Safety Instructions
The V-412.xx6211E1 is built according to state-of-the-art technology and recognized safety
standards. Improper use of the V-412.xx6211E1 may result in personal injury and/or damage
to the V-412.xx6211E1.
►Use the V-412.xx6211E1 only for its intended purpose and if it is in perfect condition.
►Read the user manual.
►Eliminate any faults and malfunctions that are likely to affect safety immediately.
The operator is responsible for correct installation and operation of the V-412.xx6211E1.
3.3 Organizational Measures
3.3.1 User Manual
►Always keep this user manual available with the V-412.xx6211E1. The latest versions of
the user manuals can be downloaded (p. 6) at www.pi.ws.
►Add all information from the manufacturer such as supplements or technical notes to the
user manual.
►If you give the V-412.xx6211E1 to a third party, also include this user manual as well as
other relevant information provided by the manufacturer.
►Only use the device on the basis of the complete user manual. Missing information due to
an incomplete user manual can lead to serious or fatal injuries and damage to equipment.
►Only install and operate the V-412.xx6211E1 after you have read and understood this user
manual.
3.3.2 General Personnel Qualification
The V-412.xx6211E1 may only be installed, started up, operated, maintained, and cleaned by
authorized and appropriately qualified personnel.
3 SAFETY V412M0005EN ‒ 3/27/2019
7MOTION | POSITIONING
4 Product Description
4.1 Model Overview
PIMag®high-load linear stage, xx mm travel range, 116 mm width, 400 N load capacity,
incremental linear encoder with sin/cos signal transmission, 20 µm signal period, drag
chain, ironless 3-phase linear motor, to 300 V
Product number Travel range: xx
V-412.036211E1 52 mm (2")
V-412.056211E1 102 mm (4")
V-412.096211E1 204 mm (8")
V-412.136211E1 305 mm (12")
V-412.176211E1 407 mm (16")
V-412.216211E1 508 mm (20")
V-412.256211E1 610 mm (24")
4.2 Product Labeling
1
1
2
1
3
3
4
5
6
Figure 1: Product labels on the V-412.xx6211E1
1. Warning symbol: Risk of crushing
2. Type plate
3. Connector labels
4. Warning symbol: Electrostatic-sensitive device
5. Optional protective earth connector
6. Functional earth
4 PRODUCT DESCRIPTION V412M0005EN ‒ 3/27/2019
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4.2.1 Type Plate
Figure 2: Type plate of the V-412.xx6211E1
1. Data matrix code (example; contains the serial number)
2. Product number (example)
3. Serial number (example), individual for each V-412.xx6211E1
Meaning of the position (counting from the left):
1 = internal information,
2 and 3 = year of manufacture,
4 to 9 = consecutive numbers
4. Warning and conformity symbols (old equipment disposal (p. 34), CE mark (p. 40))
4.3 Scope of Delivery
Product number Description
V-412.xx6211E1 Linear stage according to the order (p. 8)
For V-412.xx6211E1 with xx = 03, 05, 09, 13:
V412B0036
Mounting kit for mounting the
V-412.xx6211E1, consisting of
■10 socket head screws, ISO 4762 M6×30
■2 dowel pins, ISO 8734, 4m6 × 12
For V-412.xx6211E1 with xx = 17, 21, 25:
V412B0037
Mounting kit for mounting the
V-412.xx6211E1, consisting of
■16 socket head screws, ISO 4762 M6×30
■2 dowel pins, ISO 8734, 4m6 × 12
V412M0005 User manual for the V-412.xx6211E1 (this
document)
4 PRODUCT DESCRIPTION V412M0005EN ‒ 3/27/2019
9MOTION | POSITIONING
4.4 Overview
1
2
5
3
4
Figure 3: Elements of the V-412.xx6211E1
1. Base body with drive
2. Motion platform
3. Drive and linear encoder connector
4. Purge air connector
5. Drag chain
4.4.1 Base Body
The base body is the basis of the positioner. The V-412.xx6211E1 is mounted onto a surface
via the base body (p. 14).
The base body comprises the following subassembly (subassemblies):
Drive
The drive of the positioner is a 3-phase magnetic linear motor. The linear motor transfers the
drive force to the motion platform directly and free of friction.
Reference Point Switch
The reference point switch is a sensor whose fixed position serves as the reference point for
incremental sensor signals.
Limit switches
The limit switches are sensors at each end of the travel range that enable the electronics to
abort motion in order to prevent the motion platform from colliding with the mechanical
hard stop.
Incremental linear encoder
An incremental linear encoder is a sensor that measures the position of the motion platform
incremental to a known reference point. Optical linear encoders measure the actual position
directly. Therefore, errors in the drive, such as nonlinearity, backlash or elastic deformations
cannot influence the measurement of the position.
4.4.2 Drive
The drive generates the torque required for the dynamics of the motion platform.
The drive comprises the following subassembly (subassemblies):
4 PRODUCT DESCRIPTION V412M0005EN ‒ 3/27/2019
10 MOTION | POSITIONING
Ce manuel convient aux modèles suivants
6
Table des matières
Autres manuels PI Moteur
