Philips GC8220 Manuel utilisateur

ServiceManual

Philips Consumer Lifestyle

Published by Philips Consumer Lifestyle Printed in the Netherlands © Copyright reserved Subject to modification

Boiler Steam Iron

GC8220

10/05

PRODUCT INFORMATION

Features

Iron

- Careeza Soleplate

- Continuous steam in horizontal & vertical position

- Adjustable steam rate up to 110 g/min

- Shot Of Steam up to 120 g/min

- Steam activator lock

- Automatic drip stop

- Soft touch hand grip

- Steam tip for hard-to-reach places

- Steam hose length : 1.7 m

Stand

- Anti-corrosion Inox boiler

- Boiler sensing : Electronic

- Boiler pressure : 4.5 bar

- Fast heat-up : Steam ready in 2 mins.

- Cord length : 2.5m

- Hose cord storage

- Easy to rinse

- Iron lock for safe storage

- Detachable tank : 1.4 L

Safety Information

- This product meets the requirements regarding

interference suppression on radio and TV.

- After the product has been repaired, it should function

properly and has to meet the safety requirements as

officially laid down as this moment.

TECHNICAL INFORMATION

Voltage : 220 - 240 V

Frequency : 50 - 60 Hz

Power Iron : 800 W

Boiler : 1370 W

Dimension (F-box) : 350 x 350 x 250 mm (L x W x H)

Weight (with packing) : 6.4 kg

Water advice

If the tap water in your area is very hard, it is advisable to mix

the tap water with an equal amount of demineralised water.

Careeza soleplate

Scratch resistant, non-stick, easy to clean & very durable.

Fast ironing

Steam ready in 2 minutes & up to 5 bar of steam pressure

penetrating deeper into the fabrics.

Iron lock

Safely store the iron on the stand.

Easy to rinse

The new design of the rinse cap makes it very easy to rinse

the boiler regularly. Simply unscrew the cap and pour out the

“dirty” water into the sink.

No hassle with coins, extra tubes or anything of this sort.

Large detachable water tank

1.4 Liter water tank allows up to 3 hours freedom of ironing

without reﬁlling.

GC8220

2-9

BACKPLATE 1

SWIVEL 2

HOSE CORD ASSY 3

Remove Screw A

Disassemble BACKPLATE 1

Remove Screw B1, B2

Remove Clamping plate

Remove Power cord quick-connect S, E, L, N

Remove Hose clip (a)

Disassemble Steam hose

Disassemble HOSE CORD ASSY 3

Steam hose

Black

Hose clip(a)

Power cord

Blue

Clamping

plate

BlueGreen

NLE

B2 B1

Brown

Fig 1. Wiring at rear HOUSING (Part 1)

Blue

(Micro switch)

Black

(Microswitch)

White

(Lamp assy)

Blue

(Lamp assy)

Fig 2. Wiring at rear HOUSING (Part 2)

DISASSEMBLY ADVICE - IRON

INLAY 4

STEAM LOCK 6

LAMP ASSY 7

MICROSWITCH ASSY 9

SWITCH HOLDER 10

PIVOT HOLDER 11

TRIGGER 12

THERMOSTAT DIAL ASSY 14

HOUSING PRINTED 16

SOLEPLATE COVER 17

THERMOSTAT BUSH 19

RUBBER HOSE 20

BRASS JOINT 21

SOLEPLATE ASSY 23

Remove Screw A

Disassemble BACKPLATE 1

Release Inlay rear catch

Disassemble INLAY 4

Disassemble STEAM LOCK 6

Disassemble SWITCH HOLDER 10

Disassemble MICROSWITCH ASSY 9

Remove Screw C

Disassemble PIVOT HOLDER 11

Disassemble TRIGGER 12

Disassemble THERMOSTAT DIAL 14

Fig 3.

Remove Screws D1, D2, D3

Disassemble HOUSING PRINTED 16

Remove Screws E1, E2, E3

Disassemble SOLEPLATE COVER 17

Remove Hose clip (b)

Disassemble RUBBER HOSE 20

GC8220

3-9

PARTS LIST - IRON & ELECTRICAL DIAGRAM

STAND IRON

Boiler Electronics

On/Off switch

Steam up switch

Steam down switch

Thermal

Fuse

Thermal

Fuse

Boiler

Heating

Element

Reed

Switch

Thermistor

Ther-

mostat

Heating

Element

Pump

Electro-

valve

Power LED x 1

Steam LEDs x 4

Tank Empty LED x 1

Thermistor

Fig 4 . Electrical diagram

Pos Service code Description

4239 026 21890

4239 026 22160

4239 021 41431

4239 026 24010

4239 026 08280

4239 026 21820

4239 021 32580

4239 026 01220

4239 021 31790

4239 026 21780

4239 026 21790

4239 026 21800

4239 010 09290

4239 021 34920

4239 014 53790

4239 021 32820

4239 026 24000

4239 015 70150

4239 026 13220

4239 015 56520

4239 010 09350

4239 010 10280

4239 021 31710

4239 015 56120

4239 015 56510

4239 026 24020

4239 021 31780

4239 010 10110

Backplate

Swivel

Hose cord mounted assy

Inlay SOS (Blue)

Lamp cover

Steam lock

Lamp assy

Lamp holder

Microswitch assy

Switch holder

Pivot holder

Trigger

Trigger spring

Thermostat dial assy (Blue)

Rattle spring

Housing printed

Soleplate cover (Blue)

Ryton ring

Thermostat bush

Braided rubber hose (inlet)

Brass joint

Hose clip - braided rubber hose

Soleplate assy (Careeza) - 230 V

Rubber hose (SOS)

Rubber hose (dosing)

SOS knob (Blue)

Steam deviator assy

Hose clip

= changed

GC8220

4-9

EXPLODED VIEW - IRON

20 21

NLE

Hose

clip (a)

Hose

clip (b)

GC8220

5-9

TRAY RUBBER (MAIN) 30

TRAY 33

STAND TOP 34

FRONT PANEL PRINTED 37

BOILER ASSY EE 38

ELECTROVALVE 40

POWER BOARD 43

CONTROL BOARD 44

PUMP ASSY 45

INLET TUBE 46

DE-AIR TUBE 47

RINSE RUBBER COUPLING 50

RINSE BUSH 51

SAFETY CAP ASSY 52

REED SWITCH ASSY 53

Remove WATER TANK ASSY 70

Remove TRAY RUBBER (MAIN) 30 (3x)

Remove Screws J1, J2, J3

Disassemble TRAY 33

Remove Screws K1, K2, K3, K4

Disconnect INLET TUBE 46

Disconnect DE-AIR TUBE 47

Remove SAFETY CAP ASSY 52

Remove RINSE BUSH 51

Remove RINSE RUBBER COUPLING 50

Disassemble STAND TOP 34

Remove Screws L1, L2

Disassemble FRONT PANEL PRINTED 37

12 11

109

Pos. Connected to Pos. Connected to

9 Reed switch 11 Thermistor

10 Power board 12 Hosecord (Black)

Fig 5. Connections on CONTROL BOARD 44

DISASSEMBLY ADVICE - STAND & DETACHABLE WATERTANK

Remove Connections 9, 10, 11, 12 (Fig 5)

Remove Screws M1, M2, M3 (Fig 5)

Disassemble CONTROL BOARD 44

Pos. Connected to Pos. Connected to

13 Pump-Control 18 Electrovalve-Live

14 Pump-Live (Brown) 19 Hosecord (Blue)

15 Boiler-Heating Element 20 Hosecord (Brown)

16 Boiler-Fuse 21 Cordset (Brown)

17 Electrovalve-Control 22 Cordset (Blue)

Fig 6. Connections on POWER BOARD 43

WATER TANK ASSY 70

TANK WASHER 71

TANK COUPLING 73

TANK LEVER 75

PICK UP TUBE 77

FILTER ASSY 78

Remove Screws N1

Disassemble TANK WASHER 71

Remove SCREWS N2, N3

Disassemble TANK COUPLING 73

GC8220

6-9

PARTS LIST - STAND & BOILER WIRING DIAGRAM

Wire WE4: PCB-Fuse

Wire WE3: PCB-HE

Wire WE6: PCB-EV B

Wire WE5: PCB-EV A

Wire WE8: Earth-EV

Wire WE7:

HE Fuse

Electrovalve

Thermistor

Fuse

(Thermofuse)

Loctite

Darbond

620

Fig 7. Boiler Assy EE - Wiring Diagram

Abbreviations

HE : Heating Element

EV : Electrovalve

PCB : Power Board

Pos Service code Description

4239 015 56010

4239 015 56030

4239 010 09310

4239 026 21920

4239 026 21930

4239 026 22080

4239 021 32160

4239 021 31920

4239 026 22280

4239 017 09890

4239 015 56160

4239 010 09390

4239 021 31970

4239 021 31940

4239 021 32480

4239 015 56140

4239 015 56150

Tray rubber (Main)

Tray rubber (Rear)

Tray

Stand top

Nipple plate

Cord storage lever

Front panel printed

Boiler assy EE

C-Wall

Electrovalve

Braided hose

Inox clamp

Power board

Control board

Pump assy

Inlet tube

De-air tube

Pos Service code Description

4239 015 55980

4239 015 55990

4239 015 56050

4239 026 22330

4239 022 56470

4239 021 31820

4239 026 22050

4239 000 09780

4239 026 22270

4239 015 52340

4239 026 05990

4239 015 56000

4239 026 21990

4239 026 22010

4239 026 22000

4239 026 22030

4239 022 58590

Boiler rubber support A

Boiler rubber support B

Rinse rubber coupling

Rinse bush

Safety cap assy

Reed switch assy

Reed switch holder

Cordset EU

Stand bottom EE

Bung (Stand)

Filling cup

Power button cap (Silver)

Power button frame

Steam button frame

Light guide (ring)

Display lamp cover

Safety valve sealing ring

GC8220

7-9

EXPLODED VIEW - STAND

39 49

62 60

47 46

GC8220

8-9

EXPLODED VIEW & PARTS LIST - DETACHABLE WATER TANK

N2 N3

Pos Service code Description

4239 021 34810

4239 026 22130

4239 015 55390

4239 026 22110

4239 015 56060

Water tank assy (Blue)

Tank washer

Sealing ring

Tank coupling

Tank coupling seal

Pos Service code Description

4239 026 22120

4239 010 09330

4239 015 56070

4239 021 31860

Tank lever (White)

Spring

Pick-up tube

Filter assy

GC8220

9-9

- Due to the high wattage of the iron, only the specified cord set must be used.

- Should damage be observed on the HOSE-CORD ASSY 3 or CORDSET 55, they must be replaced.

Continued usage is not allowed.

- When replacing the MICROSWITCH ASSY 9, please dress the 2 attached wires such that they are free of tension. Pulling force

on the wires may affect the steam triggering.

- To avoid damage to the sealing & components of the BOILER ASSY 38, NEVER clean the boiler assy with vinegar, descaling

agent or other corrosive chemicals.

- When replacing ELECTROVALVE 40 or PUMP ASSY 45, please be reminded to apply loctite at the joints for good sealing.

- After the product has been repaired, it should function properly and has to meet the safety requirements & legal regulations as

laid down & officially established at this moment.

- The following tests are common checks that are conducted on a repaired product before it is returned to the consumer.

1. Soleplate temperature

Check that soleplate temperature is within IEC requirement.

Measure the temperature of the soleplate after the iron has reached steady state i.e connected to the mains for at least 15 minutes.

The table below shows the temperature requirement.

Marking

Soleplate temperature (Deg C)

Material, for example

Test-

point

Minimum Maximum Nominal + Tolerance

•(1 dot) 70 120 95 ± 25 Acetate, elastane, polyamide, polyproylene

•• (2 dots) 100 160 130 ± 30 Cupro, polyester, silk, triacetate, viscose, wool

••• (3 dots) 140 210 175 ± 35 Cotton, linen

2. Leakage current

Check that leakage current is within IEC requirement.

Measure leakage current between LIVE/NEUTRAL & EARTH.

IEC requirement is that at 230 V supply, the EARTH leakage current must be less than 0.75 mA.

3. Water leakage / Functionality

Check that there is no water leakage from any part of the product during operation.

Check that the functionality of the product (product dependent) eg. steaming, variable steam, SOS, ASO etc is working properly.

4. Loose part

Check that there are no loose parts eg. extra screw in the product that can cause short-circuit or product malfunction.

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