Philips GC7240 Instructions de construction

ServiceManual

Philips Domestic Appliances and Personal Care

Published by Philips Domestic Appliances and Personal Care Printed in the Netherlands © Copyright reserved Subject to modification

Boiler Steam Iron

GC7240

07/01

PRODUCT INFORMATION

Features

Iron

- Careeza soleplate

- Steam rate (Max): 110 g/min

- Steam trigger with lock

- Steam hose length: 1.8 m

- Steam boost: 120 g/min

- Soft grip handle

Stand

- Inox boiler

- Boiler pressure: 4.5 bar

- Fixed water tank volume: 1.0 L

- Cord length: 2.0 m

- Flex & hose-cord storage hook

- Easy rinse

- Electronic variable steam control

- Tank empty light

- Boiler ready light

- Safety lock

Safety Information

- This product meets the requirements regarding

interference suppression on radio and TV.

- After the product has been repaired, it should function

properly and has to meet the safety requirements as

officially laid down as this moment.

TECHNICAL INFORMATION

Voltage : 220 - 240 V

Frequency : 50 - 60 Hz

Power Iron : 800 W

Boiler : 1200 W

Dimension (F-box) : 350 x 350 x 250 mm (L x W x H)

Weight (with packing) : 6.4 kg

Water advice

If the tap water in your area is very hard, it is advisable to mix

the tap water with an equal amount of demineralised water.

Easy to rinse

The new design of the rinse cap makes it very easy to rinse

the boiler regularly. Simply unscrew the cap and pour out the

“dirty” water into the sink.

No hassle with coins, extra tubes or anything of this sort.

Fixed water tank

The ﬁxed water tank that is incorporated into the stand allows

re-ﬁlling anytime during ironing. Since water is not re-ﬁlled

directly into the boiler, there is no waiting time for boiler to

cool down.

GC7240

2-8

BACKPLATE 1

SWIVEL 2

HOSE CORD ASSY 3

Remove Screw A

Disassemble BACKPLATE 1

Remove Screw B1, B2

Remove Clamping plate

Remove Quick-connect S, E, L, N

Disassemble SWIVEL 2

Remove HOSE CLIP 10

Disassemble Steam hose

Disassemble HOSE CORD ASSY 3

Steam hose

Black

HOSE

CLIP 10

Power cord

Blue

Clamping

plate

BlueGreen

NLE

B2 B1

Brown

Fig 1. Wiring at rear HOUSING (Part 1)

Blue

(Micro switch)

Black

(Microswitch)

White

(Lamp assy)

Blue

(Lamp assy)

Fig 2. Wiring at rear HOUSING (Part 2)

DISASSEMBLY ADVICE - IRON

INLAY 4

LAMP ASSY 7

MICROSWITCH ASSY 9

TRIGGER 12

THERMOSTAT DIAL ASSY 14

HOUSING PRINTED 16

SOLEPLATE COVER 17

THERMOSTAT BUSH 19

RUBBER HOSE 20

BRASS JOINT 21

SOLEPLATE ASSY 23

Remove Screw A

Disassemble BACKPLATE 1

Disassemble TRIGGER 12

Tip: Disassemble TRIGGER by inserting a sharp object

into the gap at the rear of the trigger & prying

upward.

Remove Screw C

Release Inlay rear catch

Disassemble INLAY 4

Disassemble LAMP ASSY 7

Disassemble MICROSWITCH ASSY 9

Disassemble THERMOSTAT ASSY 14

Fig 3.

Remove Screws D1, D2, D3

Disassemble HOUSING PRINTED 16

Remove Screws E1, E2, E3

Remove HOSE CLIP 22

Disassemble SOLEPLATE COVER 17

GC7240

3-8

PARTS LIST - IRON & ELECTRICAL DIAGRAM

STAND IRON

Boiler Electronics

On/off switch

Steam select switch

Power LED 1x

Steam LED's 3x

Thermal

Fuse

Thermal

Fuse

Pump

Thermistor 1

Boiler

Heating

Element

Electro-

valve

Ther-

mostat

Trigger

Switch

Heating

Element

Fig 4 . Electrical diagram

Pos Service code Description

4239 026 26690

4239 026 26560

4239 021 39910

4239 021 40190

4239 026 08280

4239 026 26610

4239 021 32580

4239 026 01220

4239 021 42390

4239 010 10110

4239 026 26570

4239 026 26590

4239 014 54370

4239 021 39990

4239 026 27400

4239 021 41130

4239 026 26510

4239 015 70150

4239 026 13220

4239 015 56520

4239 010 09350

4239 010 10280

4239 021 41330

4239 015 56120

4239 015 56510

4239 026 26640

4239 021 31780

Backplate

Swivel (Magenta)

Hose cord assy

Inlay soft touch (Magenta)

Lamp cover

Steam lock (Magenta)

Lamp assy

Lamp holder

Microswitch assy

Hose clip - Iron

Moving arm

Trigger

Trigger spring

Thermostat dial assy (Magenta)

Rattle spring (Magenta)

Housing printed (Magenta)

Soleplate cover (Magenta)

Ryton ring

Thermostat bush

Braided rubber hose - SOS

Brass joint

Hose clip - braided rubber hose

Soleplate assy 230 V

Rubber hose - SOS

Rubber hose - Dosing

SOS knob (Light Magenta)

Steam deviator assy

GC7240

4-8

EXPLODED VIEW - IRON

Cord clamp

D1 D3

GC7240

5-8

TRAY RUBBER CAP 30

TRAY ASSY 33

DOOR ASSY 35

Remove TRAY RUBBER CAP 30 (3x)

Remove Screw F1, F2, F3

Disassemble TRAY ASSY 33

Remove Screw G

Disassemble DOOR ASSY 35

FRONT PANEL PRINTED 37

POWER BOARD 43

CONTROL BOARD 60

Remove TRAY RUBBER CAP 30 (3x)

Remove Screw F1, F2, F3

Disassemble TRAY ASSY 33

Remove Screw H1, H2

Disassemble FRONT PANEL 37

Remove Screw J1, J2

Disassemble PCB BRACKET 64

Disassemble CONTROL BOARD 60

Disassemble POWER BOARD 43

DISASSEMBLY ADVICE - STAND

WATER TANK ASSY 34

HOSE CORD CAP 36

BOILER ASSY 38

BRAIDED RUBBER HOSE -

BOILER 41

PUMP ASSY 45

INLET TUBE - PUMP 46

DE-AIR TUBE 47

RINSE RUBBER COUPLING 50

RINSE BUSH 51

RINSE CAP ASSY 52

Remove TRAY RUBBER CAP 30 (3x)

Remove Screw F1, F2, F3

Disassemble TRAY ASSY 33

Remove Screw H1, H2

Disassemble FRONT PANEL 37

Disassemble HOSE CORD CAP 36

Disassemble RINSE CAP ASSY 52

Disassemble RINSE BUSH 51

Disassemble RINSE RUBBER COUPLING 50

Remove Screws K1, K2, K3, K4

Disconnect INLET TUBE - PUMP 46

Disconnect DE-AIR TUBE 47

Disassemble WATER TANK ASSY 34

Disassemble BRAIDED RUBBER HOSE - BOILER 41

Disassemble PUMP ASSY 45

Remove Torx screws L1, L2, L3

Disassemble TOP SPACER 48

Disassemble BOILER ASSY 38

GC7240

6-8

PARTS LIST - STAND

Pos Service code Description

4239 015 56980

4239 015 56960

4239 015 56970

4239 021 39690

4239 021 42120

4239 021 40160

4239 026 26430

4239 021 39620

4239 021 39540

4239 017 10420

4239 017 09890

4239 015 56880

4239 010 10260

4239 021 40360

4239 015 56770

4239 021 39710

4239 015 56860

4239 015 56870

4239 026 26120

4239 026 26110

4239 015 56760

4239 026 26150

4239 021 39590

4239 000 10080

4239 02140100

4239 015 52340

4239 026 05990

4239 010 10610

4239 021 40350

4239 026 26250

4239 026 26260

4239 026 26240

4239 026 26220

Tray rubber cap (Magenta)

Tray rubber front (Magenta)

Tray rubber rear (Magenta)

Tray assy (Magenta)

Water tank assy (Magenta)

Door assy (Magenta)

Hose cord cap (Magenta)

Front panel printed

Boiler assy High End

Thermistor

Electrovalve

Braided rubber hose - boiler

Inox clamp - boiler

Power board

Power button cap

Pump assy High End

Inlet tube - pump

De-air tube

Top spacer

Bottom spacer

Rinse rubber coupling

Rinse bush

Rinse cap assy (Magenta)

Cordset EU

Stand bottom

Bung

Filling cup

Hose clip - pump

Control board

Steam button frame

Power button frame

Light guide

PCB bracket

GC7240

7-8

EXPLODED VIEW - STAND

Cord clamp

Clamping

plate

L2 L3

J1 J2

60 59

GC7240

8-8

- Due to the high wattage of the iron, only the specified cord set must be used.

- Should damage be observed on the HOSE-CORD ASSY 3 or CORDSET 55, they must be replaced.

Continued usage is not allowed.

- When replacing the MICROSWITCH ASSY 9, please dress the 2 attached wires such that they are free of tension. Pulling force

on the wires may affect the steam triggering.

- To avoid damage to the sealing & components of the BOILER ASSY 38, NEVER clean the boiler assy with vinegar, descaling

agent or other corrosive chemicals.

- When replacing ELECTROVALVE 40 or PUMP ASSY 45, please be reminded to apply loctite at the joints for good sealing.

- After the product has been repaired, it should function properly and has to meet the safety requirements & legal regulations as

laid down & officially established at this moment.

- The following tests are common checks that are conducted on a repaired product before it is returned to the consumer.

1. Soleplate temperature

Check that soleplate temperature is within IEC requirement.

Measure the temperature of the soleplate after the iron has reached steady state i.e connected to the mains for at least 15 minutes.

The table below shows the temperature requirement.

Marking

Soleplate temperature (Deg C)

Material, for example

Test-

point

Minimum Maximum Nominal + Tolerance

•(1 dot) 70 120 95 ± 25 Acetate, elastane, polyamide, polyproylene

•• (2 dots) 100 160 130 ± 30 Cupro, polyester, silk, triacetate, viscose, wool

••• (3 dots) 140 210 175 ± 35 Cotton, linen

2. Leakage current

Check that leakage current is within IEC requirement.

Measure leakage current between LIVE/NEUTRAL & EARTH.

IEC requirement is that at 230 V supply, the EARTH leakage current must be less than 0.75 mA.

3. Water leakage / Functionality

Check that there is no water leakage from any part of the product during operation.

Check that the functionality of the product (product dependent) eg. steaming, variable steam, SOS, ASO etc is working properly.

4. Loose part

Check that there are no loose parts eg. extra screw in the product that can cause short-circuit or product malfunction.

REPAIR INSTRUCTIONS

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