PFlow Industries 21 Series Manuel utilisateur

15707-0001 | Rev G | 2022-02-15 | Printed in the U.S.A.

21 Series | Hydraulic VRC

2-Post Straddle

Installation Manual

Important:

Read this entire manual.

Important safety information

is included.

Before starting the installation,

verify the job site dimensions and the

dimensions of the delivered materials

against the PFlow Industries, Inc.

General Arrangement (GA) drawing.

The illustrations depicted in this manual

are not to scale or detail. The illustrations

are for reference only.

www.pflow.com

P 414 352 9000

F 414 352 9002

6720 N. Teutonia Ave.

Milwaukee, WI 53209

Refer to Your

Job Specific

Manual

Table of Contents

www.pflow.com

P 414 352 9000

F 414 352 9002

6720 N. Teutonia Ave.

Milwaukee, WI 53209

Description Section | Page

1. Contact Information 15705-0011 1 | 1

2. General Information 15710-0004 2 | 1

Introduction 2 | 1

General Overview 2 | 1

Code Requirements 2 | 1

Parts 2 | 1

Service 2 | 1

Feedback 2 | 1

3. Warranty Information 15710-0014 3 | 1

Parts and Labor 3 | 1

3 | 1

Warranty 3 | 1

Exclusions 3 | 1

Obligation 3 | 1

Liability 3 | 2

Warranty Procedures 3 | 2

Pre-Authorization 3 | 2

Invoices 3 | 2

4. Important Safety Information 15707-0004 4 | 1

Read the Entire Manual 4 | 1

Intended Purpose 4 | 1

Safety Alert Symbols 4 | 1

Danger Statements 4 | 2

Warning Statements 4 | 2

Hydraulic Safety Precautions 4 | 4

Caution Statements 4 | 5

Electrical Safety Precautions 4 | 6

De-energize the Circuit 4 | 6

Electrical Safety Precautions 4 | 7

Working on Energized Circuits 4 | 7

Notes for the Installation Electrician 4 | 7

5. Glossary 15710-0018 5 | 1

Unique Descriptions and Names 5 | 1

Gate Types 5 | 8

Identifying Call Outs 5 |9

Table of Contents

www.pflow.com

P 414 352 9000

F 414 352 9002

6720 N. Teutonia Ave.

Milwaukee, WI 53209

Description Section | Page

6. Equipment Arrival and Unpacking 15710-0006 6 | 1

Arrival 6 | 1

Inspection 6 | 1

Transportation Damage and Claims 6 | 1

Shipping Photograph Examples 6 | 2

Shipping Packet 6 | 3

Return Goods Authorization (RGA) 6 | 3

Warranty Work 6 | 3

Recommended Tools 6 | 4

7. Pre-Installation Responsibilities 15710-0008 7 | 1

End User Responsibilities 7 | 1

End User and/or Mechanical and/or Electrical

Installer Responsibilities

7 | 1

Mechanical Installer Responsibilities 7 | 2

Electrical Installer Responsibilities 7 | 2

8. Job Site General Arrangement (GA) Review 15710-0011 8 | 1

9. Frequently Asked Questions 15710-0011 9 | 1

10. Sequence of Installation 10 | 1

11. Placement 15710-0020 11 | 1

Verify Job Site Dimensions and Carriage Orientation 11 | 1

Mark Alignment 11 | 1

Position the Carriage 11 | 2

12. Column Setup 15707-0005 12 | 1

Purpose 12 | 1

12 | 1

Spliced Column Guidelines 12 | 2

Assemble the Spliced Columns 12 | 2

Align the Spliced Columns 12 | 3

Tack Weld the Spliced Columns 12 | 3

Spliced Column Finish Welding Details 12 | 4

Raise and Secure the 1st Column 12 | 5

Prepare the Upper Wheelblock 12 | 6

Insert the Wheelblocks and the

Optional Carriage Tensioner

12 | 7

Attach the Upper Wheelblock 12 | 8

Attach the Lower Wheelblock 12 | 8

Raise and Secure the 2nd Column 12 | 9

Verify the Guide Angle to Guide Angle Alignment 12 | 9

Table of Contents

www.pflow.com

P 414 352 9000

F 414 352 9002

6720 N. Teutonia Ave.

Milwaukee, WI 53209

Description Section | Page

12. Column Setup (continued)

Align the Wheelblocks to the Guide Angle 12 | 10

Review the Columns for Plumb 12 | 10

Install the Header Assembly 12 | 11

Review the Columns 12 | 12

Install the Lift Chains 12 | 13

Adjust the Length of the Lift Chains 12 | 15

13. Bracing 15707-0006 13 | 1

Required Anchoring and Bracing Guidelines 13 | 1

Side to Side and Front to Back Bracing 13 | 2

Bracing Supplies 13 | 2

Anchoring Guidelines 13 | 3

Bracing Guidelines 13 | 4

15. Adjust the Optional Carriage Tensioner 15705-0012 15 | 1

Table of Contents

www.pflow.com

P 414 352 9000

F 414 352 9002

6720 N. Teutonia Ave.

Milwaukee, WI 53209

Description Section | Page

16. Gate Installation 15709-0005 16 | 1

Identify Components 16 | 1

Sliding Gate 16 | 2

Assemble the Sliding Gate 16 | 2

Install the Gate Post Extensions 16 | 3

Raise and Secure the Sliding Gate 16 | 4

Anchor the Gate Post Base Plates 16 | 4

Plumb and Square the Gate 16 | 4

Install Support Braces 16 | 4

Verify Gate Operation 16 | 4

Install the Gate Interlock 16 | 5

Verify the Gate Interlock Operation 16 | 5

Adjust the Interlock Keeper Assembly Magnet 16 | 5

Bi-Parting Swing Gate 16 | 6

Assemble the Bi-Parting Swing Gate 16 | 6

Install the Gate Post Extensions 16 | 7

Raise and Secure the Gate Assembly 16 | 8

Anchor the Gate Post Base Plates 16 | 8

Plumb and Square the Gate 16 | 8

Install Support Braces 16 | 8

Verify the Gate Panel Swing 16 | 8

Install the Gate Interlock 16 | 9

Verify the Gate Interlock Operation 16 | 9

Adjust the Interlock Keeper Assembly Magnet 16 | 9

Swing Gate 16 | 10

Assemble the Swing Gate 16 | 10

Install the Gate Post Extensions 16 | 11

Raise and Secure the Swing Gate Assembly 16 | 12

Anchor the Gate Post Base Plates 16 | 12

Plumb and Square the Gate 16 | 12

Install Support Braces 16 | 12

Verify the Gate Panel Swing 16 | 12

Install the Gate Interlock 16 | 13

Verify the Gate Interlock Operation 16 | 13

Adjust the Interlock Keeper Assembly Magnet 16 | 13

Table of Contents

www.pflow.com

P 414 352 9000

F 414 352 9002

6720 N. Teutonia Ave.

Milwaukee, WI 53209

Description Section | Page

16. Gate Installation (continued)

Single Vertical Acting (SVA) Gate 16 | 14

Establish Placement 16 | 14

Prepare the Chains in the Gate Posts 16 | 15

Begin Horizontal Assembly 16 | 16

Install the Header 16 | 16

Install the Chains 16 | 17

Assemble the Gate Panel 16 | 18

Attach the Gate Panel to the Gate Chains 16 | 18

Raise and Secure the Gate 16 | 19

Align the Gate Assembly 16 | 19

Anchor the Gate Post Base Plates 16 | 19

Plumb and Square the Gate 16 | 20

Install Support Braces 16 | 20

Adjust the Gate Panel 16 | 21

Install the Gate Panel Interlock 16 | 22

Verify the Gate Operation 16 | 22

Begin Vertical Assembly 16 | 23

Establish Placement 16 | 23

Prepare the Chains in the Gate Posts 16 | 23

Raise and Secure the Gate Posts 16 | 23

Install the Header 16 | 24

Install the Chains 16 | 24

Assemble the Gate Panel 16 | 25

Attach the Gate Panel to the Gate Chains 16 | 26

Install Support Braces 16 | 26

Adjust the Gate Panel 16 | 27

Install the Gate Interlock 16 | 28

Verify the Gate Operation 16 | 28

Table of Contents

www.pflow.com

P 414 352 9000

F 414 352 9002

6720 N. Teutonia Ave.

Milwaukee, WI 53209

Description Section | Page

16. Gate Installation (continued)

Carriage Mounted Single Vertical Acting (SVA) Gate 16 | 29

Establish Placement 16 | 29

Prepare the Chains in the Gate Posts 16 | 30

Begin Horizontal Assembly 16 | 31

Install the Header 16 | 31

Install the Chains 16 | 32

Assemble the Gate Panel 16 | 33

Attach the Gate Panel to the Gate Chains 16 | 33

Raise and Secure the Gate 16 | 34

Align the Gate Assembly 16 | 34

Plumb and Square the Gate 16 | 35

Weld the Gate Posts 16 | 35

Install Support Braces 16 | 35

Attach the Bumpers 16 | 36

Adjust the Gate Panel 16 | 36

Install the Gate Limit Switch and Stationary

Junction Boxes

16 | 37

Verify the Gate Operation 16 | 37

Begin Vertical Assembly 16 | 38

Establish Placement 16 | 38

Prepare the Chains in the Gate Posts 16 | 38

Raise and Secure the Gate Posts 16 | 38

Install the Header 16 | 39

Install the Chains 16 | 39

Assemble the Gate Panel 16 | 41

Attach the Gate Panel to the Gate Chains 16 | 41

Plumb and Square the Gate 16 | 42

Weld the Gate Posts 16 | 42

Install Support Braces 16 | 42

Attach the Bumpers 16 | 43

Adjust the Gate Panel 16 | 43

Install the Gate Limit Switch and Stationary

Junction Boxes

16 | 44

Verify the Gate Operation 16 | 44

Table of Contents

www.pflow.com

P 414 352 9000

F 414 352 9002

6720 N. Teutonia Ave.

Milwaukee, WI 53209

Description Section | Page

17. Gate Cable Interlock 15709-0029 17 | 1

Purpose 17 | 1

General Description 17 | 3

Carriage Cam 17 | 3

Column Mounted Roller Assembly 17 | 3

Control Cable 17 | 3

Gate Cable Interlock Assembly 17 | 3

Danger / Warning Statements 17 | 4

Adjust the Interlock Assembly 17 | 5

Adjust the Cam and Cable 17 | 5

Position the Roller Arm on the VRC Column 17 | 6

Wire the Electrical Switches 17 | 8

18. Enclosure Panels 15709-0038 18 | 1

Full Height Enclosures 18 | 1

Inventory Enclosure Panels 18 | 2

Assemble and Install Enclosure Panels 18 | 2

19. Signage Locations 15709-0035 19 | 1

20. Landing Platform or Ramp 15709-0004 20 | 1

Install the Gate Post Extensions 20 | 1

Install the Landing Platform 20 | 1

Install the Ramp 20 | 1

21. Hydraulic Installation and

Start-up Procedures

15707-0007 21 | 1

Hydraulic Safety Precautions 21 | 1

General Hydraulic Information 21 | 2

General Hydraulic Precautions 21 | 2

Install the Hydraulic Pump 21 | 3

Review the GA Drawing for Placement 21 | 3

Placement Considerations 21 | 3

Thread Sizes 21 | 3

Clean the Fittings and Hoses 21 | 4

Attach the Fittings and Hose to the

Upper Cylinder Port

21 | 4

Attach the Fittings and Hose to the

Lower Cylinder Port

21 | 5

Join the Hydraulic Hoses 21 | 5

Route the Hydraulic Hoses 21 | 5

Table of Contents

www.pflow.com

P 414 352 9000

F 414 352 9002

6720 N. Teutonia Ave.

Milwaukee, WI 53209

Description Section | Page

21. Hydraulic Installation and

Start-up Procedures (continued)

21 | 6

Attach the Upper High Pressure Hoses 21 | 8

Attach the Lower Vent to Tank Hoses 21 | 8

Attach the Adapter Fittings to the

Hydraulic Pump

21 | 8

Start-up Procedures 21 | 9

21 | 9

Make Sure There are No Leaks 21 | 9

the Floor

21 | 10

21 | 11

Conduct a Load Test 21 | 12

22. Adjust Motor Overload Sensor (MOL) 15702-0022 22 | 1

The Purpose of the Motor Overload Sensor

(MOL)

22 | 1

Locate the Full Load Amperage (F.L.A.) Value

Test and Calibrate the MOL 22 | 1

23. Installation Completion Checklist 15707-0008 23 | 1

24. Installation Questionnaire 15708-1500 24 | 1

15710-0017-VRC 25 | 1

TOC | 10Table of Contents

www.pflow.com

P 414 352 9000

F 414 352 9002

6720 N. Teutonia Ave.

Milwaukee, WI 53209

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