Pfeiffer Vacuum HIPACE 80 NEO Manuel utilisateur

OPERATING INSTRUCTIONS

Translation of the Original

HIPACE 80 NEO

Turbopump

Dear Customer,

Thank you for choosing a Pfeiffer Vacuum product. Your new turbopump is designed to

support you by its performance, its perfect operation and without interfering your individual

application. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a

comprehensive and complete range of top-quality products and first-class service. With this

expertise, we have acquired a multitude of skills contributing to an efficient and secure

implementation of our product.

Knowing that our product must not interfere with your actual work, we are convinced that our

product offers you the solution that supports you in the effective and trouble-free execution of

your individual application.

Please read these operating instructions before putting your product into operation for the

first time. If you have any questions or suggestions, please feel free to contact info@pfeiffer-

vacuum.de.

Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on

our website.

Disclaimer of liability

These operating instructions describe all models and variants of your product. Note that your

product may not be equipped with all features described in this document. Pfeiffer Vacuum

constantly adapts its products to the latest state of the art without prior notice. Please take

into account that online operating instructions can deviate from the printed operating

instructions supplied with your product.

Furthermore, Pfeiffer Vacuum assumes no responsibility or liability for damage resulting from

the use of the product that contradicts its proper use or is explicitly defined as foreseeable

misuse.

This document is the intellectual property of Pfeiffer Vacuum and all contents of this

document are protected by copyright. They may not be copied, altered, reproduced or

published without the prior written permission of Pfeiffer Vacuum.

We reserve the right to make changes to the technical data and information in this document.

2/58

Table of contents

1 About this manual 7

1.1 Validity 7

1.1.1 Applicable documents 7

1.1.2 Variants 7

1.2 Target group 7

1.3 Conventions 7

1.3.1 Instructions in the text 7

1.3.2 Pictographs 8

1.3.3 Stickers on the product 8

1.3.4 Abbreviations 9

1.4 Trademark proof 9

2 Safety 10

2.1 General safety information 10

2.2 Safety instructions 10

2.3 Safety precautions 14

2.4 Limits of use of the product 15

2.5 Proper use 16

2.6 Foreseeable improper use 16

2.7 Personnel qualification 16

2.7.1 Ensuring personnel qualification 17

2.7.2 Personnel qualification for maintenance and repair 17

2.7.3 Advanced training with Pfeiffer Vacuum 17

3 Product description 18

3.1 Function 18

3.1.1 Cooling 18

3.1.2 Rotor bearing 18

3.1.3 Drive 19

3.2 Identifying the product 19

3.2.1 Product types 19

3.2.2 Product features 19

3.3 Scope of delivery 19

4 Transportation and Storage 20

4.1 Transport 20

4.2 Storage 20

5 Installation 21

5.1 Preparatory work 21

5.2 Connecting the high vacuum side 22

5.2.1 Requirements for the dimensioning of a counter flange 22

5.2.2 Consider earthquake protection 22

5.2.3 Using a splinter shield or protective screen 23

5.2.4 Using the vibration compensator 23

5.2.5 Mounting orientations 24

5.2.6 Installation of ISO-KF flange 24

5.2.7 Attaching ISO-K flange onto ISO-K 25

5.2.8 Installation of ISO-K flange onto ISO-F 25

5.2.9 Attaching CF flange to CF-F 26

5.3 Connecting fore-vacuum side 28

5.4 Connecting accessories 29

5.5 Connecting the electrical supply 30

5.5.1 Ground turbopump 30

5.5.2 Establishing electric connection 30

6 Operation 32

Table of contents

3/58

6.1 Commissioning 32

6.2 Operating modes 33

6.2.1 Operation without operating unit 33

6.2.2 Operation via multi-function connection "X3" 33

6.2.3 Operation via Pfeiffer Vacuum display and control unit 33

6.3 Switching on the turbopump 34

6.4 Operation monitoring 34

6.4.1 Operating mode display via LED 34

6.4.2 Temperature monitoring 35

6.5 Switching off and venting 35

6.5.1 Switching off 35

6.5.2 Venting 36

7 Maintenance 37

7.1 General maintenance information 37

7.2 Checklist for inspection and maintenance 37

7.3 Replace operating fluid reservoir 38

7.3.1 Remove operating fluid reservoir 39

7.3.2 Assemble operating fluid reservoir 40

7.4 Replace electronic drive unit 41

7.5 Confirming speed specification 42

8 Decommissioning 43

8.1 Shutting down for longer periods 43

8.2 Recommissioning 43

9 Recycling and disposal 44

9.1 General disposal information 44

9.2 Dispose of turbopumps 44

10 Malfunctions 45

11 Service solutions by Pfeiffer Vacuum 47

12 Spare parts, HiPace 80 Neo 49

13 Accessories 50

13.1 Accessory information 50

13.2 Ordering accessories 50

14 Technical data and dimensions 52

14.1 General 52

14.2 Technical data 52

14.3 Substances in contact with the media 54

14.4 Dimensions 54

Declaration of conformity 56

Table of contents

4/58

List of tables

Tbl. 1: Variants 7

Tbl. 2: Abbreviations used in this document 9

Tbl. 3: Permissible ambient conditions 15

Tbl. 4: Product designation of Pfeiffer Vacuum HiPace turbopumps 19

Tbl. 5: Turbopump features 19

Tbl. 6: Requirements for the dimensioning of high vacuum connection supplied by

the customer

Tbl. 7: Effect of splinter shield or protective screen on pumping speed 23

Tbl. 8: Factory setting of the electronic drive unit for turbopumps when delivered 33

Tbl. 9: Behavior and meaning of the LEDs on the electronic drive unit 35

Tbl. 10: Factory settings for delayed venting in turbopumps 36

Tbl. 11: Maintenance intervals 38

Tbl. 12: Characteristic nominal rotation speeds of the turbopumps 42

Tbl. 13: Troubleshooting turbopumps 46

Tbl. 14: Overview of available spare parts 49

Tbl. 15: Accessories 51

Tbl. 16: Conversion table: Pressure units 52

Tbl. 17: Conversion table: Units for gas throughput 52

Tbl. 18: Technical data for HiPace 80 Neo, other connection flanges for the output

are optional

Tbl. 19: Materials that make contact with the process media 54

List of tables

5/58

List of figures

Fig. 1: Position of the stickers on the product 9

Fig. 2: Design of HiPace 80 Neo 18

Fig. 3: Example: Safety connections 23

Fig. 4: Recommended alignment when using oil-sealed backing pumps 24

Fig. 5: Flange connection ISO-KF to ISO-KF 24

Fig. 6: Flange connection ISO-K to ISO-F, bracket screws 25

Fig. 7: Flange connection CF-F, hexagon head screw and through hole 27

Fig. 8: Flange connection CF-F, stud screw and tapped hole 27

Fig. 9: Flange connection CF-F, stud screw and through hole 28

Fig. 10: Example of fore-vacuum connection on MVP 28

Fig. 11: Accessory connection via adapter TCS 12 29

Fig. 12: Example: Connect the grounding cable 30

Fig. 13: Connecting electronic drive unit to power supply pack 31

Fig. 14: Remove operating fluid reservoir 39

Fig. 15: Assemble operating fluid reservoir 40

Fig. 16: Electronic drive unit installation and removal 42

Fig. 17: Spare parts, HiPace 80 Neo 49

Fig. 18: HiPace 80 Neo | DN 40 ISO-KF 55

Fig. 19: HiPace 80 Neo | DN 63 ISO-K 55

Fig. 20: HiPace 80 Neo | DN 63 CF-F 55

List of figures

6/58

1 About this manual

IMPORTANT

Read carefully before use.

Keep the manual for future consultation.

1.1 Validity

This operating instructions is a customer document of Pfeiffer Vacuum. The operating instructions de-

scribe the functions of the named product and provide the most important information for the safe use of

the device. The description is written in accordance with the valid directives. The information in this op-

erating instructions refers to the product's current development status. The document shall remain valid

provided that the customer does not make any changes to the product.

1.1.1 Applicable documents

Document Number

Operating instructions, "electronic drive unit" TC 80 standard PT 0659 BN

Declaration of conformity Part of this document

You can find these documents in the Pfeiffer Vacuum Download Center.

1.1.2 Variants

Turbopump High vacuum flange versions Fore-vacuum connection versions

HiPace 80 Neo, TC 80 DN 63 ISO-K G 1/4"

DN 16 ISO-KF

DN 25 ISO-KF

DN 63 CF-F

DN 40 ISO-KF

Tbl. 1: Variants

1.2 Target group

These operating instructions are aimed at all persons performing the following activities on the product:

●Transportation

●Setup (Installation)

●Usage and operation

●Decommissioning

●Maintenance and cleaning

●Storage or disposal

The work described in this document is only permitted to be performed by persons with the appropriate

technical qualifications (expert personnel) or who have received the relevant training from Pfeiffer Vac-

uum.

1.3 Conventions

1.3.1 Instructions in the text

Usage instructions in the document follow a general structure that is complete in itself. The required ac-

tion is indicated by an individual step or multi-part action steps.

Individual action step

A horizontal, solid triangle indicates the only step in an action.

►This is an individual action step.

About this manual

7/58

Sequence of multi-part action steps

The numerical list indicates an action with multiple necessary steps.

1. Step 1

2. Step 2

3. ...

1.3.2 Pictographs

Pictographs used in the document indicate useful information.

Note

Tip

Qr code is linked to further online information.

We recommend viewing on a tablet computer.

Pay attention to the amount of data that is generated.

1.3.3 Stickers on the product

This section describes all the stickers on the product along with their meanings.

C US

TÜV Rheinland

Oil

S/N

Mod.

HiPace 80 Neo

PM P080 _ _ _ _ _

- - - - - - - -

P/N

n, f

Mass Made in Germany 2020/10

PM 203 490 -T

90000 1/min, 1500 Hz

1.7 kg

D-35614 Asslar

Type 12

IP54

Rating plate

The rating plate of the turbopump is located on the lower part

of the vacuum pump.

Rating plate of the electronic drive unit

The rating plate for the electronic drive unit is on the side

Operating instructions note

This sticker indicates that this operating instructions must be

read before performing any tasks.

Protection class

This sticker describes protection class 3 for the product. Its po-

sition indicates the functional earth connector.

warranty seal

Warranty seal

The product is sealed ex factory. Damaging or removing a war-

ranty seal results in loss of the warranty.

About this manual

8/58

Fig. 1: Position of the stickers on the product

1 Operating instructions note 4 Functional earth indication

2 Rating plate for electronic drive unit 5 Rating plate of the turbopump

3 Warranty seal

1.3.4 Abbreviations

Abbreviation Meaning in this document

CF Flange: Metal-sealed connector in accordance with ISO 3669

dDiameter value (in mm)

DC Direct current

DCU Display Control Unit (Pfeiffer Vacuum display and control unit).

DN Nominal diameter as size description

fRotation speed value of a vacuum pump (frequency, in rpm or Hz)

HPU Handheld Programming Unit. Aid for control and monitoring of pump parameters

HV High vacuum flange, high vacuum side

ISO Flange: Connector in accordance with ISO 1609 and ISO 2861

LED Light emitting diode

FE Functional earth

[P:xxx] Electronic drive unit control parameters. Printed in bold as a three-digit number in

square brackets. Frequently displayed in conjunction with a short description.

Example: [P:312] software version

S1 S1 switch on power supply pack

WAF Width Across Flats

TTemperature (in °C)

TC Turbopump electronic drive unit (turbo controller)

TPS Voltage supply (turbo power supply)

USB Universal Serial Bus

VV Fore-vacuum flange, fore-vacuum connection

X3 15-pole D-Sub connecting socket on the turbopump electronic drive unit

Tbl. 2: Abbreviations used in this document

1.4 Trademark proof

●Torx® is a trademark of Acument Intellectual Properties, LLC.

●Profibus® is a trademark of Profibus Nutzerorganisation e.V.

About this manual

9/58

2 Safety

2.1 General safety information

The following 4 risk levels and 1 information level are taken into account in this document.

DANGER

Immediately pending danger

Indicates an immediately pending danger that will result in death or serious injury if not observed.

►Instructions to avoid the danger situation

WARNING

Potential pending danger

Indicates a pending danger that could result in death or serious injury if not observed.

►Instructions to avoid the danger situation

CAUTION

Potential pending danger

Indicates a pending danger that could result in minor injuries if not observed.

►Instructions to avoid the danger situation

NOTICE

Danger of damage to property

Is used to highlight actions that are not associated with personal injury.

►Instructions to avoid damage to property

Notes, tips or examples indicate important information about the product or about this docu-

ment.

2.2 Safety instructions

All safety instructions in this document are based on the results of the risk assessment carried out in

accordance with Machinery Directive 2006/42/EC Annex I and EN ISO 12100 Section 5. Where applica-

ble, all life cycle phases of the product were taken into account.

Risks during transport

WARNING

Danger of serious injury due to falling objects

Due to falling objects there is a risk of injuries to limbs through to broken bones.

►Take particular care and pay special attention when transporting products manually.

►Do not stack the products.

►Wear protective equipment, e.g. safety shoes.

Safety

10/58

Autres manuels pour HIPACE 80 NEO

Ce manuel convient aux modèles suivants

Table des matières

Autres manuels Pfeiffer Vacuum Pompe à eau

Pfeiffer Vacuum

Pfeiffer Vacuum HEPTA 630 P Manuel utilisateur

Pfeiffer Vacuum

Pfeiffer Vacuum MVP 020-3 AC Manuel utilisateur

Pfeiffer Vacuum

Pfeiffer Vacuum HIPACE 2300 IT Manuel utilisateur

Pfeiffer Vacuum

Pfeiffer Vacuum HILOBE 8103 Manuel utilisateur

Pfeiffer Vacuum

Pfeiffer Vacuum MVP 040-2 Manuel utilisateur

Pfeiffer Vacuum

Pfeiffer Vacuum HENA 61 Manuel utilisateur

Pfeiffer Vacuum

Pfeiffer Vacuum TMH 071 P Manuel utilisateur

Pfeiffer Vacuum

Pfeiffer Vacuum Adixen A100L Series Manuel utilisateur

Pfeiffer Vacuum

Pfeiffer Vacuum TMH 071 Manuel utilisateur

Pfeiffer Vacuum

Pfeiffer Vacuum UNO 004 B Mode d'emploi

Pfeiffer Vacuum

Pfeiffer Vacuum UNO 35 Manuel utilisateur

Pfeiffer Vacuum

Pfeiffer Vacuum TMH 1600M Manuel utilisateur

Pfeiffer Vacuum

Pfeiffer Vacuum UNO 6 Manuel utilisateur

Pfeiffer Vacuum

Pfeiffer Vacuum MVP 015-2 DC NEO Manuel utilisateur

Pfeiffer Vacuum

Pfeiffer Vacuum Hena 26 Manuel utilisateur

Pfeiffer Vacuum

Pfeiffer Vacuum ACP 40 Series Manuel utilisateur

Pfeiffer Vacuum

Pfeiffer Vacuum HIPACE 1200 C Manuel utilisateur

Pfeiffer Vacuum

Pfeiffer Vacuum adixen ATH 500 M Manuel utilisateur

Pfeiffer Vacuum

Pfeiffer Vacuum HiPace 700 Manuel utilisateur

Pfeiffer Vacuum

Pfeiffer Vacuum HENA 401 Manuel utilisateur

Pfeiffer Vacuum

Pfeiffer Vacuum HEPTA 950 L Manuel utilisateur

Pfeiffer Vacuum

Pfeiffer Vacuum HILOBE 1004 Manuel utilisateur

Pfeiffer Vacuum

Pfeiffer Vacuum HiPace 2300 Manuel utilisateur

Pfeiffer Vacuum

Pfeiffer Vacuum HILOBE 8104 Manuel utilisateur

Manuels Pompe à eau populaires d'autres marques

Neptun

Neptun NPHW 5500 Manuel utilisateur

Sensidyne

Sensidyne Gilian BDX-II Instructions d'installation et d'utilisation

Draper

Draper 47808 Manuel utilisateur

Trolla

Trolla 12820 Manuel utilisateur

Sunfab

Sunfab SVH Series Manuel utilisateur

WilTec

WilTec 50740 Manuel utilisateur

Fieldmann

Fieldmann FVC 5015 EK Manuel utilisateur

Everbilt

Everbilt EFSUB5-122HD Manuel utilisateur

Graco

Graco Husky 3300e Manuel utilisateur

esotec

esotec 101018 Manuel utilisateur

moyno

moyno 2000 CC Manuel utilisateur

Becker

Becker BASIC VASF 2.80/1-0.AC230 Manuel utilisateur

Sykes AmeriPumps

Sykes AmeriPumps GP100M Guide de dépannage

DUROMAX

DUROMAX XP WX Series Manuel utilisateur

BRINKMANN PUMPS

BRINKMANN PUMPS SBF550 Manuel utilisateur

Franklin Electric

Franklin Electric IPS Manuel utilisateur

Xylem

Xylem e-1532 Series Manuel utilisateur

Milton Roy

Milton Roy PRIMEROYAL Manuel utilisateur