PETTIBONE 6036 Manuel du propriétaire

OWNER/OPERATOR MANUAL

MODEL 6036/6044/8036/8044

10044/10056

ROUGH TERRAIN FORKLIFT

OM-4009

Page 1

Pettibone Michigan, L.L.C. OWNER/OPERATOR MANUAL MODEL 6036/6044/8036/8044

6036/6044/8036/8044 OWNER/OPERATOR MANUAL

Pettibone Michigan, L.L.C.

Technical Publications

Baraga, MI

The information and illustrations in this manual have been approved as accurate at

the time of printing. However, the manual may contain information on options not

present on your machine. Pettibone Michigan L.L.C. reserves the right to make

changes and improvements in its products at anytime without notice or obligation.

This manual is to remain with the unit at all times. The storage compartment for this

manual is located in the operators cab behind the seat.

Contact Pettibone Michigan or an authorized dealer for replacement manuals.

Page 2

TRAVERSE LIFT

Pettibone Michigan, L.L.C. OWNER/OPERATOR MANUAL MODELS 6036/6044/8036/8044

continued on next page

Table of Contents

INTRODUCTION .................................................................................................................................... 6

PREFACE................................................................................................................................................... 6

CALIFORNIA PROPOSITION 65 WARNING ................................................................................. 7

HYDRAULIC PRESSURE WARNING SHEET ...................................................................................... 8

SAFETY .................................................................................................................................................... 9

SAFETY RULES ....................................................................................................................................... 9

EXPLANATION OF  DANGER ................................................................................................ 9

EXPLANATION OF  WARNINGS ........................................................................................... 9

EXPLANATION OF  CAUTIONS ............................................................................................. 9

EXPLANATION OF NOTES  .............................................................................................................. 9

BEFORE OPERATION ........................................................................................................................... 10

MACHINE OPERATION ........................................................................................................................ 11

TRANSPORTING SAFELY ................................................................................................................... 12

PARKING THE MACHINE .................................................................................................................... 12

BURN PREVENTION ............................................................................................................................. 12

FIRE OR EXPLOSION PREVENTION ................................................................................................. 13

MAINTENANCE ..................................................................................................................................... 14

SAFETY WHILE SERVICING THE MACHINE .................................................................................. 14

MAINTENANCE PROCEDURES ..........................................................................................................14

SAFETY .................................................................................................................................................. 16

DECAL LOCATIONS ............................................................................................................................. 16

DECALS .................................................................................................................................................. 16

Left Side View of Machine Decals .................................................................................................... 17

Decals Located Behind Seat ............................................................................................................... 18

Hydraulic and Fuel Tank Decals ........................................................................................................ 21

MATERIAL SAFETY DATA SHEETS (MSDS)................................................................................... 40

IDENTIFICATION NUMBERS.............................................................................................................. 40

EQUIPMENT.......................................................................................................................................... 42

MACHINE INSPECTION AND DELIVERY REPORT ........................................................................ 42

SAFETY ................................................................................................................................................... 42

RIGHT, LEFT, FRONT AND REAR OF MACHINE ............................................................................ 43

EXPLANATION OF  DANGER .............................................................................................. 44

EXPLANATION OF  WARNINGS ......................................................................................... 44

EXPLANATION OF  CAUTIONS ........................................................................................... 44

EXPLANATION OF NOTES  ............................................................................................................ 44

SAFETY PRECAUTIONS ...................................................................................................................... 44

Page 3

Pettibone Michigan, L.L.C. OWNER/OPERATOR MANUAL MODEL 6036/6044/8036/8044

(Continued on next page)

continued from previous page

INTRODUCTION .............................................................................................................................. 46

IDENTIFICATION .................................................................................................................................. 46

FORKLIFT IDENTIFICATION PLATE ................................................................................................ 46

ENGINE IDENTIFICATION PLATE .................................................................................................... 46

TRANSMISSION IDENTIFICATION PLATE...................................................................................... 46

AXLE IDENTIFICATION PLATE LOCATION ................................................................................... 46

EQUIPMENT DESCRIPTION ............................................................................................................... 48

FORKLIFT DESCRIPTION .................................................................................................................... 48

STANDARD ENGINE DESCRIPTION ................................................................................................. 48

TRANSMISSION DESCRIPTION ........................................................................................................ 48

AXLE DESCRIPTION ............................................................................................................................ 48

OPTIONS ................................................................................................................................................. 48

OPERATION .......................................................................................................................................... 51

Operators Seat ................................................................................................................................... 51

Entering the Operators Compartment ............................................................................................... 51

Seat Suspension Adjustment (optional).............................................................................................. 51

Arm Rest ............................................................................................................................................. 51

Seat Belt.............................................................................................................................................. 52

Instrument Panel ................................................................................................................................. 53

Fuel Gauge.......................................................................................................................................... 53

Engine Coolant Temperature Gauge .................................................................................................. 53

Engine Coolant Temperature Warning Light (Optional) ................................................................... 53

Inclinometer........................................................................................................................................ 55

Parking Brake Switch ......................................................................................................................... 55

Clutch Cut-off Switch ........................................................................................................................ 55

Axle Lock Warning Light .................................................................................................................. 55

Brake Oil Pressure Warning Light .................................................................................................... 55

Park Brake Indicator Light ................................................................................................................. 55

Low Voltage Warning Light .............................................................................................................. 55

Engine Oil Pressure Warning Light ................................................................................................... 56

Ignition Switch ................................................................................................................................... 56

Steering Selector................................................................................................................................. 56

Hydraulic Controls ............................................................................................................................. 57

Throttle and Brake Controls ............................................................................................................... 58

Transmission Controls ........................................................................................................................ 59

CHECK TRANSMISSION OIL .............................................................................................................. 60

CHECK HYDRAULIC FLUID LEVEL ................................................................................................. 61

TIRES AND RIMS .................................................................................................................................. 61

INSPECTION FOR LEAKS .................................................................................................................... 62

GENERAL INSPECTION ....................................................................................................................... 62

GAUGES AND INDICATORS ............................................................................................................... 62

HYDRAULIC FLUID LEVEL ................................................................................................................ 62

CHANGES IN PERFORMANCE ........................................................................................................... 62

TABLE IV. TIRE PRESSURES ............................................................................................................. 62

Page 4

TRAVERSE LIFT

Pettibone Michigan, L.L.C. OWNER/OPERATOR MANUAL MODELS 6036/6044/8036/8044

continued from previous page

OPERATIONAL CHECKS & SERVICES ............................................................................................. 63

OPERATING INSTRUCTIONS ............................................................................................................. 63

STARTUP AND DRIVING..................................................................................................................... 63

RAISING THE LOAD ............................................................................................................................. 67

MAINTENANCE.................................................................................................................................... 69

INTRODUCTION .................................................................................................................................. 69

TABLE V. SCHEDULED MAINTENANCE ........................................................................................ 69

TABLE VI. FLUIDS AND LUBRICANTS ........................................................................................... 71

LUBRICATION ...................................................................................................................................... 73

TABLE VII. LUBRICATION POINTS ................................................................................................. 75

TROUBLESHOOTING ........................................................................................................................... 76

HOW TO USE TROUBLESHOOTING TABLES ................................................................................. 76

TABLE VIII. ENGINE TROUBLESHOOTING ................................................................................... 76

TABLE IX. ENGINE ELECTRICAL TROUBLESHOOTING ............................................................. 80

TABLE X. TRANSMISSION TROUBLESHOOTING......................................................................... 81

TABLE XI. HYDRAULIC SYSTEM TROUBLESHOOTING ............................................................. 83

MAIN DIRECTIONAL VALVE TROUBLESHOOTING ............................................................... 85

REMOTE CONTROL (JOYSTICK) VALVE TROUBLESHOOTING .......................................... 87

ACCUMULATOR CHARGING VALVE TROUBLESHOOTING................................................. 88

FRAME TILT CYLINDER TROUBLESHOOTING ....................................................................... 89

FORK TILT CYLINDER TROUBLESHOOTING .......................................................................... 90

EXTENSION CYLINDER TROUBLESHOOTING ........................................................................ 91

REPLACE FUEL FILTER ELEMENT................................................................................................... 92

BLEEDING THE FUEL SYSTEM ......................................................................................................... 92

MAINTENANCE PROCEDURES ..........................................................................................................92

SERVICE AIR CLEANER ...................................................................................................................... 94

DRAIN AND REFILL COOLING SYSTEM ......................................................................................... 95

THERMOSTAT TEST ............................................................................................................................ 96

FUSE REPLACEMENT .......................................................................................................................... 98

ENGINE OIL CHANGE.......................................................................................................................... 98

TRANSMISSION OIL CHANGE ......................................................................................................... 99

TRANSMISSION FILTER ELEMENT REPLACEMENT .................................................................. 100

AXLE LUBRICANT CHANGE ............................................................................................................ 100

SUMMARY............................................................................................................................................ 101

Page 5

Pettibone Michigan, L.L.C. OWNER/OPERATOR MANUAL MODEL 6036/6044/8036/8044

NOTES

THIS PAGE

INTENTIONALLY

LEFT BLANK

Page 6

TRAVERSE LIFT

Pettibone Michigan, L.L.C. OWNER/OPERATOR MANUAL MODELS 6036/6044/8036/8044

PREFACE

This manual instructs the owner/operator in the correct operation of the Pettibone Michigan Extendo

forklift. The location and operation of all controls are explained in this manual. It also contains

lubrication tables, which indicate the recommended servicing intervals for all fluids and greased

components.

This manual should be considered a permanent part of your vehicle. It should stay with the vehicle, if

sold, to provide the next owner with required operating instructions.

All instructions, illustrations and specifications contained herein are based upon the latest product

information available at the time of printing. Pettibone Michigan reserves the right to change

specifications without prior notice in order to follow its policy of constantly striving to manufacture a

better product without incurring any liability to provide these new features on any units previously

manufactured.

Be sure your dealer has returned the Warranty Registration Form for your machine to Pettibone

Michigan. This form must be filled out properly in initiate warranty coverage on the machine. In

addition, your dealer will fill out a Machine Inspection Report, which the owner should sign. Also, a

30-day check up is recommended as defined in this manual. If a problem occurs with your machine

during the warranty period, contact your dealer immediately. Do not continue to operate the machine

until authorized.

INTRODUCTION

Page 7

Pettibone Michigan, L.L.C. OWNER/OPERATOR MANUAL MODEL 6036/6044/8036/8044

CALIFORNIA PROPOSITION 65 WARNING

Diesel engine exhaust and some of its

constituents are known to the State of

California to cause cancer, birth

defects, and other reproductive harm

Page 8

TRAVERSE LIFT

Pettibone Michigan, L.L.C. OWNER/OPERATOR MANUAL MODELS 6036/6044/8036/8044

HYDRAULIC PRESSURE WARNING SHEET

OBSERVE ALL MAXIMUM HYDRAULIC SYSTEM PRESSURE WARN-

INGS AND DECAL FOR THIS MACHINE.

SETTINGS HIGHER THAN POSTED PRESSURES MAY RESULT IN

DEATH, SEVERE INJURY OR PROPERTY DAMAGE.

In many instances we have learned that the hydraulic relief valves of this equipment have been

reset, thereby increasing the maximum pressures and, with this, the load the unit will lift before

the relief valve opens. In some instances, the consequences of increasing this setting have been

serious. The function of the relief valve is to provide a fuse action to protect the machine and

the operator from overloading. When overloaded, different portions of the machine can become

stressed to a level at which parts fracture, possibly resulting in death, severe injury or property

damage. Resetting hydraulic pressures above factory settings is an extremely dangerous

practice.

Accordingly, you are advised that the settings of these valves are limited to the maximum listed

above. Pressure settings in excess of this level render each and all Pettibone Michigan

warranties null and void, and constitute an obvious misuse and abuse of our product.

Pettibone Michigan, L.L.C.

WARNING

Page 9

Pettibone Michigan, L.L.C. OWNER/OPERATOR MANUAL MODEL 6036/6044/8036/8044

SAFETY RULES

Most accidents involving machine operation and maintenance can be avoided by following basic rules

and precautions. Read and understand all the safety messages in this manual, and the safety signs on

the machine before operating or servicing the machine. See the dealer for any questions. Failure to

read and follow these instructions could result in death, serious injury or damage to the ma-

chine.

READ THIS MANUAL COMPLETELY and be sure to understand the characteristics of speed,

stability, and steering of this machine. Do not remove this manual from the machine. This manual

must remain with the machine at all times. The manual storage box is located inside the operators

compartment, behind the operators seat. See your dealer or contact Pettibone Michigan for additional

manuals.

The safety information given in this manual does not replace safety codes, insurance regulations, or

federal, state and local laws. Be sure the machine has the correct equipment according to these rules or

laws.

IMPORTANT: Safety messages in this section point out situations that can be encountered during

the normal operation and maintenance of your machine. These safety messages also give possible

ways of dealing with these conditions.

Additional safety messages are used in the text of the manual to show specific safety hazards.

EXPLANATION OF  DANGER

Denotes a hazard which WILL result in death or injury if proper precautions are not taken.

EXPLANATION OF  WARNINGS

A warning is a statement that informs the reader of a condition that is unsafe to personnel. Failure to

heed a warning may result in DEATH or INJURY to personnel.

EXPLANATION OF  CAUTIONS

Cautions are provided as statements, which identify conditions and/or practices that could result in

property damage or damage to the equipment.

EXPLANATION OF NOTES 

Notes are statements that simply provide additional information.

SAFETY

Ce manuel convient aux modèles suivants

Table des matières

Autres manuels PETTIBONE Chariot élévateur

PETTIBONE

PETTIBONE Extendo Series Manuel utilisateur

Manuels Chariot élévateur populaires d'autres marques

Hyster

Hyster G108 Mode d'emploi

ep ESL122 Manuel utilisateur

Cascade

Cascade D Series Manuel

Daewoo

Daewoo D35S-2 Manuel

Konecranes

Konecranes SMV 10-600B Manuel utilisateur

Cascade

Cascade G Series Manuel utilisateur

Manitou

Manitou MC 40 Powershift Manuel utilisateur

Hyundai

Hyundai 50DS-7E Manuel utilisateur

Pegasolift

Pegasolift W12 Instructions de montage

Multi-Mover

Multi-Mover XXL 10 TO Manuel utilisateur

Noblelift

Noblelift PT 20I Manuel

Lifter

Lifter QX 20 EVO Manuel utilisateur

Noblelift

Noblelift SPN22 Manuel

Noblelift

Noblelift PT 27R Manuel

Noblelift

Noblelift PS30RM Manuel

Noblelift

Noblelift PS35LSL Manuel

Noblelift

Noblelift PT E30 Manuel

Still

Still CX-M 10 Manuel utilisateur