Performax 90235 Manuel utilisateur

14" Cut-off Saw

With Laser Guide

DO NOT RETURN TO STORE

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Model 90235

Operation and Safety Instructions

Table of Contents

Technical data……………………………………………………………………… 2

General safety rules………………………………………………………………… 3

Specific safety rules for the cut-off saw……………………………………………. 5

Electrical information………………………………………………………………. 6

Know your cut-off saw…………………………………………………………….. 8

Assembly and adjustments…………………………………………………………. 9

Operation…………………………………………………………………………… 10

Maintenance………………………………………………………………………… 13

Replacement parts………………………………………………………………….. 14

Warranty……………………………………………………………………………. 16

Technical data

14" Cut-off Saw with Laser Line Model: 90235

Motor: 120 V, 60 Hz, 15 A

Horsepower: 2 1/2

Motor speed: 3800 RPM (no load)

Cutting disc: 14" (35.6 cm)

Arbor: 1" (2.5 cm)

Swiveling vise clamp: 0–45° right, 0–45° left

Maximum cutting diameter: 4 1/2" (11.4 cm)

Laser module: Class III, battery-operated

Laser wavelength: 640–660 nm

Laser output: ≤5 mW

Net weight: 46 lb 3 oz (21 kg)

General safety rules

Safety is a combination of common sense, staying alert, and knowing how your cut-off saw works.

SAVE THESE SAFETY INSTRUCTIONS.

WARNING: To avoid mistakes that could cause serious injury, do not plug in the saw

until the following steps have been read and understood.

1. READ and become familiar with this entire instruction manual. Learn the tool’s applications,

limitations, and possible hazards.

2. AVOID DANGEROUS CONDITIONS. Do not use power tools in wet or damp areas or expose

them to rain. Keep work areas well-lit.

3. DO NOT use power tools in the presence of flammable liquids or gases.

4. ALWAYS keep your work area clean, uncluttered, and well-lit. Do not work on floor surfaces

that are slippery.

5. KEEP BYSTANDERS AT A SAFE DISTANCE from the work area, especially when the tool

is operating. NEVER allow children or pets near the tool.

6. DO NOT FORCE THE TOOL to do a job for which it was not designed.

7. DRESS FOR SAFETY. Do not wear loose clothing, gloves, neckties, or jewelry (rings,

watches, etc.) when operating the tool. Inappropriate clothing and items can get caught in

moving parts and draw you in. ALWAYS wear non-slip footwear and tie back long hair.

8. WEAR A FACE MASK OR DUST MASK as the sawing operation produces dust.

WARNING: Dust generated from certain materials can be hazardous to your health.

Always operate the saw in a well-ventilated area and provide for proper dust removal. Use dust

collection systems whenever possible.

9. ALWAYS remove the power cord plug from the electrical outlet when making adjustments,

changing parts, cleaning or working on the tool.

10. KEEP GUARDS IN PLACE AND IN WORKING ORDER.

11. AVOID ACCIDENTAL START-UPS. Make sure the power switch is in the OFF position

before plugging in the power cord.

12. REMOVE ADJUSTMENT TOOLS. Always make sure all adjustment tools are removed from

the tool before turning it ON.

General safety rules (continued)

13. NEVER LEAVE A RUNNING TOOL UNATTENDED. Turn the power switch to OFF. Do

not leave the tool until it has come to a complete stop.

14. NEVER STAND ON A TOOL. Serious injury could result if the tool tips or is accidentally hit.

DO NOT store anything above or near the tool.

15. DO NOT OVERREACH. Keep proper footing and balance at all times. Wear oil-resistant

rubber-soled footwear. Keep the floor clear of oil, scrap, and other debris.

16. MAINTAIN TOOLS PROPERLY. ALWAYS keep tools clean and in good working order.

Follow instructions for lubricating and changing accessories.

17. CHECK FOR DAMAGED PARTS. Check for alignment of moving parts, jamming, breakage,

improper mounting, or any other conditions that may affect the tool’s operation. Any part that is

damaged should be properly repaired or replaced before use.

18. MAKE THE WORKSHOP CHILDPROOF. Use padlocks and master switches and ALWAYS

remove starter keys.

19. DO NOT operate the tool if you are under the influence of drugs, alcohol, or medication that

could affect your ability to use the tool properly.

20. USE SAFETY GOGGLES AT ALL TIMES—that comply with

ANSI Z87.1. Normal safety glasses only have impact resistant lenses

and are not designed for safety. Wear a face or dust mask when

working in a dusty environment. Use ear protection, such as plugs or

muffs, during extended periods of operation.

Laser safety

1. Do not stare directly at the laser beam. Eye damage may

occur if you deliberately stare into the beam. Wear laser

enhancing glasses (not provided) when using the laser.

2. The laser light beam used in this system is Class III with ≤5

mW and 640–660 nm wavelengths. AVOID DIRECT EYE

EXPOSURE.

3. The laser must be used and maintained in accordance with

the manufacturer’s instructions:

•Never aim the beam at any person or an object other

than the workpiece.

•Do not project the laser beam into the eyes of others.

•Always ensure the laser beam is aimed at a workpiece

without reflective surfaces as the laser beam could be

projected into your eyes or the eyes of others.

Specific safety rules for the cut-off saw

WARNING: Do not operate the saw until it is completely assembled and installed

according to the instructions.

1. If you are not thoroughly familiar with the operation of a cut-off saw, obtain advice from a

supervisor, instructor, or other qualified person.

2. ALWAYS WEAR SAFETY GOGGLES. Wear hearing protection during periods of extended

operation.

3. REPLACE A CRACKED METAL CUTTING DISC IMMEDIATELY. Handle the disc

carefully and inspect it for cracks before each use. Tighten the spindle bolt enough to hold the

disc firmly. Use only the disc flanges provided with your cut-off saw.

4. DO NOT stand in front of the cut-off saw when starting it. To start the saw, stand to one side,

turn on the saw, and wait until the saw reaches full speed. There is always the possibility that a

piece from a damaged disc may be thrown off when coming to full speed.

5. ONLY USE abrasive cut-off discs rated at 4100 RPM or higher.

6. DO NOT use a circular saw blade or tooth-type blade in the cut-off saw.

7. DO NOT cut wood with this cut-off saw.

8. DO NOT use the cut-off saw with the upper or lower blade guard removed.

9. ALWAYS CLAMP THE WORKPIECE with the vise-clamp assembly when cutting.

10. CAUTION! Flying sparks will occur when cutting. Sparks can cause personal injury and ignite

flammable materials.

11. DO NOT TOUCH the workpiece after cutting. It is hot and could burn the skin.

12. Release the trigger switch and allow the cutting disc to come to a complete stop before

removing anything from the cut-off saw table.

13. Keep your hands away from rotating parts.

14. AVOID DANGEROUS CONDITIONS. Do not use the cut-off saw in wet or damp areas, or

expose to rain. Use the cut-off saw in a well-ventilated area. This tool is for indoor use only.

Electrical information

Grounding Instructions

IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides the path of

least resistance for electric current and reduces the risk of electric shock. This tool is equipped with

an electric cord that has an equipment grounding conductor and a grounding plug. The plug MUST

be plugged into a matching outlet that is properly installed and grounded in accordance with ALL

local codes and ordinances.

DO NOT MODIFY THE PLUG PROVIDED. If it will not fit the outlet, have the proper outlet

installed by an electrician.

IMPROPER CONNECTION of the equipment grounding conductor can result in electric shock.

The conductor with the green insulation (with or without yellow stripes) is the equipment

grounding conductor. If repair or replacement of the electric cord or plug is necessary, DO NOT

connect the equipment grounding conductor to a live terminal.

CHECK with a licensed electrician or service person if you do not completely understand the

grounding instructions, or if you are not sure if the tool is properly grounded.

USE ONLY THREE-WIRE EXTENSION CORDS that have 3-pronged plugs and 3-pronged

outlets that accept the tool's plug as shown in Fig. A. Repair or replace a damaged or worn cord

immediately.

CAUTION: In all cases, make certain the outlet in question is properly grounded. If you are not

sure, have a licensed electrician check the outlet.

Electrical information (continued)

Guidelines for using extension cords

WARNING: This tool is for indoor use only. Do not expose to rain or use in damp

locations.

Make sure your extension cord is in good condition. When using an extension cord, be sure to use

one heavy enough to carry the current your product will draw. An undersized cord will cause a drop

in line voltage resulting in loss of power and overheating. The table below shows the correct size to

be used according to cord length and nameplate ampere rating. If in doubt, use the next heavier

gauge. The smaller the gauge number, the heavier the cord.

Minimum Gauge for Extension Cords (AWG)

(When using 120 V only)

Ampere Rating Total Length of Cord in feet

More Than Not More Than 25 50 100 150

0 6 18 16 16 14

6 10 18 16 14 12

10 12 16 16 14 12

12 16 14 12 Not Recommended

Be sure your extension cord is properly wired and in good condition. Always replace a damaged

extension cord or have it repaired by a qualified person before using it.

Protect your extension cords from sharp objects, excessive heat and damp or wet areas.

Use a separate electrical circuit for your tools. This circuit must not be less than a #12 wire and

should be protected with a 15 A time-delayed fuse. Before connecting the motor to the power line,

make sure the switch is in the OFF position and the electric current is rated the same as the current

stamped on the motor nameplate. Running at a lower voltage will damage the motor.

WARNING: This tool must be grounded while in use to protect the operator from electric

shock.

Know your cut-off saw

A D-handle K Vise handle

B Trigger switch L Vise wheel

C Reset switch M Saw table

D Upper blade guard N Depth stop bolt

E Arbor lock O Handle stop lock

F Lower blade guard P Carbon brush cap

G 14" metal cutting disc Q Carrying handle

H Angle plate R Laser switch

I Vise pressure plate S Wrench

J Quick-release latch

Assembly and adjustments

Unpacking (Fig. 1)

Carefully unpack the cut-off saw and all of its parts, and compare against the list below.

1 - Cut-off saw 2 - Vise clamp handle

3 - Threaded bolt and nut 4 - Blade wrench

Do not discard the carton or any packaging until the cut-off saw is completely assembled.

WARNING: If any part is missing or damaged, do not plug in the cut-off saw until the

missing or damaged part is replaced.

Although this cut-off saw requires minimal assembly, it does require adjustments to operate

properly. For your safety, make all adjustments prior to plugging in the saw.

Vise clamp assembly (Fig. 2)

1. Insert the bolt (1) through the vise clamp handle (2).

2. Put the nut (3) on the bolt and hand tighten.

3. Screw the assembled handle into the hole (4) on the vise wheel.

4. Tighten the nut to the wheel so that the handle rotates with the wheel.

Raise/lower the saw (Fig. 3)

1. Pull out the handle stop lock (1) and use the handle to raise or lower the cut-off saw.

2. Push in the handle stop lock (1) to lock the cutoff saw in the raised or lowered position.

Operation

ON/OFF trigger switch (Fig. 4)

To start the cut-off saw, squeeze the trigger switch (1). To stop the cut-off saw, release the trigger

switch.

Reset switch (Fig. 4)

If the cut-off saw does not start when the trigger switch is depressed, press the reset switch (2).

Then, squeeze the trigger switch to start.

Swiveling vise-clamp assembly with quick-release latch (Fig. 5)

Always secure the workpiece between the angle plate and the vise pressure plate when cutting.

1. Place the workpiece between the angle plate (1) and the vise pressure plate (2).

2. Push the vise screw (3) toward the angle plate and turn the vise wheel (4) clockwise to secure.

To release, turn the wheel counterclockwise two turns, raise the quick-release latch (5) and pull

the vise screw toward you.

Angle plate (Fig. 6 and 7)

The angle plate can be moved forward, backward, or rotated for angle cutting.

1. To set a cutting angle, loosen the two bolts (1) and rotate the angle plate (3) up to 45° right or

45° left. Align the index (2) with the red line on the saw table. Retighten the bolts.

2. Always center the workpiece over the table slot web to maximize cutting depths. Move the vise

pressure plate (4) toward the angle plate (3). Use the wheel to secure the workpiece.

3. To move the angle plate (3), remove the two bolts (1) and washers. Move the angle plate to the

desired position and align the angle plate with the threaded holes on the saw base. Insert the two

bolts and washers and tighten to secure the angle plate to the table.

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