Peco 23131504 Manuel utilisateur
OPERATOR’S MANUAL
GRASS COLLECTION
SYSTEM
DESIGNED FOR:
ASSEMBLY OPERATION MAINTENANCE
MANUAL PART#: Q0421 $10.00 REV: 2
P
PECOPECO
PPPP
PECOPECOPECO
BOB-CAT
MODEL 23131504 & 23131505
PROCAT and predator pro
F-SERIES & G-SERIES 2008-2012
Pro BaggerPro Bagger
Pro Bagger
2
PECO GRASS COLLECTION SYSTEM
TABLE OF CONTENTS
Safety
1. Read the operator’s manual carefully and familiarize yourself with the proper use of your attachment. Do not allow
anyone who is not acquainted with the Safety Instructions to use your attachment.
2. Know the controls and how to stop quickly. READ THE OPERATOR’S MANUAL!
3. Do not allow children to operate the vehicle. Do not allow adults to operate it without proper instruction.
4. Be especially watchful of children and pets darting into the area while operating.
5. Keep your eyes and mind on your unit while mowing or operating your attachment. Don’t let others distract you.
6. Do not attempt to operate your unit or mower when not in the driver’s seat.
7. Always stop unit when emptying the container.
8. Stop unit, shut off deck attachment, set parking brake, shut off mower engine and remove spark plug wire before
removing clogs, removing or replacing hose, boot, blower cone, or performing any maintenance.
9. Mow across the face of slopes (not steeper than 10 degrees); never up and down the face of the slope.
10. It is recommended that the container be kept only half full when negotiating any slopes. Start mowing on slopes
when the container is empty.
11. Inspect your lawn and remove any foreign objects before mowing. Never deliberately run the mower across any
foreign object.
12. Wear ear protection if the noise level is offensive.
13. Wear eye protection to prevent debris from damaging your eyes.
SECTION PAGE
Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
Safety Alert Symbols- - - - - - - - - - - - - - - - - - - - - - 3
Warranty - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4
I INTRODUCTION AND DESCRIPTION - - - - - - - - - - - - 5
1-1 Introduction - - - - - - - - - - - - - - - - - - - - - - - - - 5
1-2 Description - - - - - - - - - - - - - - - - - - - - - - - - - 5
II INSTALLATION FOR USE - - - - - - - - - - - - - - - - - - - - - 5
2-1 Preparation Of Mower - - - - - - - - - - - - - - - - - - 5
2-2 Left and Right Lower Frame Leg
Assembly Installation - - - - - - - - - - - - - - - - - - 5-6
2-3 Lower Mount Assembly Installation - - - - - - - - - - 6
2-4 Rear brace Installation - - - - - - - - - - - - - - - - - - 6
2-5 Outer Engine Mount Tube Installation - - - - - - - - 7
2-6 Engine Mount Arm Assembly Installation - - - - - - 7
2-7 Engine/Blower/Blade Assembly Installation- - - - - 7
2-8 Upper Frame Assembly Installation- - - - - - - - - - 8
2-9 Top Assembly To
Upper Frame Assembly Installation - - - - - - - - - - 8
2-10 Hing Kit Installation - - - - - - - - - - - - - - - - - - - 9
2-11 Boot To Mower Deck Installation - - - - - - - - - - - 9
2-12 Blower Cone Installation - - - - - - - - - - - - - - - - 9
SECTION PAGE
2-13 Front Weight Assembly Installation - - - - - - - - - 10
2-14 Length Of Hose Adjustment - - - - - - - - - - - - - - 11
2-15 Upper Hose Installation - - - - - - - - - - - - - - - - 11
2-16 Lower Hose To Blower Cone Installation- - - - - - 11
2-17 Lower Hose To Boot Installation - - - - - - - - - - - 11
2-18 Throttle Cable Installation - - - - - - - - - - - - - - - 12
2-19 Installation And Removal Of Collection Bags - - - 13
2-20 Impeller Blade Removal/Repalcement - - - - - - - 14
Exploded Views And Part Drawings - - - - - - - - - - 15-17
III OPERATING INSTRUCTIONS - - - - - - - - - - - - - - - - - 18
3-1 General Safety - - - - - - - - - - - - - - - - - - - - - - - 18
3-2 Operation & Tips On Mowing - - - - - - - - - - - - - - 18
3-3 Unloading the Collection System - - - - - - - - - - - 18
IV MAINTENANCE - - - - - - - - - - - - - - - - - - - - - - - - - - - 18
4-1 Maintenance Checklist - - - - - - - - - - - - - - - - - - 18
V PARTS AND SERVICE - - - - - - - - - - - - - - - - - - - - - - 19
5-1 Parts And Service Information - - - - - - - - - - - - - 19
Safety Decals - - - - - - - - - - - - - - - - - - - - - - - - - - 20
Torque Specifications - - - - - - - - - - - - - - - - - - - - - 21
Drill Template - - - - - - - - - - - - - - - - - - - - - - - - - - 22
3
SAFETY
WARNING! NEVER operate the mower unless the discharge guard and either the deflector assembly or
the vacuum collector adapter are fastened securely in place.
WARNING! Do not work around the mower deck boot or the blower area until you are certain that the mower
blades and the blower impeller have stopped rotating.
WARNING! To avoid serious injury, perform maintenance on the vacuum collector; ONLY AFTER
STOPPING THE MOWER’S ENGINE AND WAITING FOR ALL MOVING PARTS TO COME TO A
COMPLETE STOP. Set the parking brake. Always remove the ignition key before beginning maintenance.
WARNING! For your own personal safety, ALWAYS mow ACROSS the face of slopes and NEVER UP
and DOWN the face. NEVER attempt to mow excessively steep slopes, and use caution when turning on any slope.
Safety Alert Symbol
This Safety Alert Symbol means: “ATTENTION! BECOME
ALERT! YOUR SAFETY IS INVOLVED!”
This symbol is used to call attention to safety precautions that
Should be followed by the operator to avoid accidents. When
you see this symbol, carefully read the message that follows
and heed its advice. Failure to comply with safety precautions
could result in death or serious bodily injury.
Safety Signs
The signal words DANGER, WARNING, and CAUTION are used on the equipment safety signs. These words
are intended to alert the viewer to the existence and the degree of hazard seriousness.
!
DANGER
!
WARNING
!
CAUTION
!
This signal word indicates a potentially hazardous situation which, if not
avoided, will result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
It may also be used to alert against unsafe practices.
This signal word indicates a potentially hazardous situation exist which, if
not avoided, will result in minor or moderate injury.
It may also be used to alert against unsafe practices.
White letters on RED
Black letters on ORANGE
Black letters on YELLOW
4
PECO LIMITED WARRANTY FOR NEW PRODUCTS
A. WHAT IS UNDER WARRANTY?
PECO extends the following warranties to the original purchaser of each new PECO consumer product subject
to the following limitations.
1. PRODUCT WARRANTY: Any part of any consumer product, which is defective in material or workmanship as
delivered to the purchaser will be repaired or replaced, as PECO elects, without charge for parts or labor, if the
defect appears within 12 months (On most products, see owners manual for specifics) from the date of delivery
of the product to the original purchaser. ALL DEFECTIVE PARTS MUST BE RETURNED TO PECO
FOR INSPECTION TO DETERMINE VALIDITY OF WARRANTY CLAIMS. Freight and mailing
will
be borne by the customer.
2. PARTS REPLACED DURING WARRANTY: Any new PECO part which is furnished in performance of this
warranty and is defective in material or workmanship as delivered to the purchaser will be repaired or replaced,
as PECO elects, without charge if the defect appears within 90 days from the date of installation of such part or
before the expiration of the original warranty period, whichever is later.
B. SECURING WARRANTY ADJUSTMENTS.
Call PECO for Return Authorization. Damaged or broken parts other than engines or batteries, must be
returned to New PECO Inc., 100 Airport Road, Arden, NC 28704 before any warranty adjustment can be
authorized. At the time of requesting warranty adjustment, the purchaser must present evidence of the date of
delivery of the product. The purchaser shall pay any charge for the product to and from Arden, NC.
C. ITEMS NOT COVERED BY PECO WARRANTY.
Engines and batteries attached to PECO products are covered under a separate warranty by the respective
manufacturer.
D. UNAPPROVED ALTERATION OR MODIFICATION.
All obligations of New PECO, Inc. under this warranty shall be terminated if products are altered or modified in
ways not approved by New PECO Inc.
E. ACCIDENTS AND NORMAL MAINTENANCE.
The warranty covers only defective material and workmanship. It does not cover depreciation or damage
caused by normal wear, accident, improper use or abuse of products. The cost of normal maintenance and
normal replacement of service items such as belts, cutting blades, hoses, etc., which are not defective shall be
paid for by the purchaser.
F. NO REPRESENTATIONS ADDITIONAL WARRANTIES, DISCLAIMER.
Neither New PECO Inc. nor any company affiliated with it makes any warranties, representations or promises
as to the quality of performance of its products other than those set forth herein. Except as described above,
New PECO Inc. makes no other warranties AND SPECIFICALLY DISCLAIMS ANY AND ALL
IMPLIED WARRANTIES OF FITNESS AND MERCHANTABILITY.
G. ANY MACHINE USED FOR RENTAL PURPOSES ARE GUARANTEED FOR 45 DAYS FROM
DATE
OF ORIGINAL SALE ONLY.
H. REMEDIED EXCLUSIVE.
The only remedies the purchaser has in connection with the breach or performance of any warranty on New
PECO Inc. consumer products are set forth above. In no event will PECO be liable for special incidental or
consequential damages.
1. NO SERVICE CENTER WARRANTY.
The selling Service Center makes no warranty on his own on any item warranted by New PECO Inc. unless he
delivers to purchaser a separate written warranty certificate specifically warranting the item. The dealer has no
authority to make any representation or promise on behalf of PECO or to modify the terms of this warranty in
any way.
5
Section I
INTRODUCTION AND
DESCRIPTION
1-1 Introduction
We are pleased to have you as a PECO customer. Your
collection system has been designed to give you a low
maintenance, simple, and effective way to collect the
grass clippings from your mower. This manual is
provided to give you the necessary instructions to
properly mount and operate the collection system on
your mower. Please read this manual thoroughly.
Understand what each control is for and how to use it.
Observe all safety decal precautions on the machine and
noted throughout the manual. NOTE: All references
made to right, left, front, rear, top or bottom are as
viewed from the normal operator’s position on the
mower.
1-2 Description
The collection system is designed for turf maintenance
where there is a need to collect the grass clippings as
the mower cuts the turf. The collection system is also
good for picking up leaves and twigs in pre-season and
post-season clean-up. The engine/blower/blade
assembly, is mounted on the right side of the unit. The
blower draws grass clippings from the discharge area of
the cutter deck back to the (3) 4 cubic foot collection
bags P#(G0003) at the rear portion of the mower frame.
The operator can engage the engine/blower/blade
assembly by starting the engine. Once the bags are full,
they can be released for easy dumping.
Section II
INSTALLATION FOR USE
2-1 Preparation Of Mower
Carefully dismantle wooden the shipping crate from
around the components. Cut the retaining straps and
separate the parts. The collection system will have
various parts located inside. Remove and sort all parts
for easy identification. NOTE: Before each step of
assembly it will help to study the part drawings on pages
13 through 15. Remove the bumper from the rear frame
of the mower before proceeding.
On the rear right side of the mower chassis drill two
13/32” holes. There are several ways of doing this, the
best is to remove the bolt that connects the lower rear
bumper to the mower’s chassis (Figure 2-1b) and
loosely fasten the right lower frame leg assembly
P#(A0679) with the existing bolt and nut to use as a
template. Use a center punch to mark the holes, then
remove the right lower frame leg assembly. Another way
to mark the holes is to use the full scale drill template to
center-punch the holes (Page 21), or by using the
dimensions provided on the drill template for laying out
the holes. We recommend when laying out the holes to
use a square and a metal scribe. NOTE: For the F-
Series mower, follow the instructions listed for the G-
Series, but do not remove the rear bumper.
2-2 Left and Right Lower Frame Leg
Installation
Secure the left lower frame leg P#(A0681) and the right
lower frame leg P#(A0679) to the rear frame of the
mower, using (2) 3/8”-16 x 1” HHCS P#(K1191), (2) 3/8”-
16 nylon flange locknuts P#(K2038) (PER LEG) and
existing hardware removed from the rear bumper. Refer
to Figure 2-2a.
Figure 2-1b
Existing
Bolt
Drill (2) Holes
with 13/32” Drill Bit
PER SIDE
Figure 2-1a
Remove
Rear Bumper
G-SERIES
Figure 2-2a
Left Lower
Frame Leg
(2) 3/8”-16 x 1” HHCS
(2) 3/8”-16 Nylon Flange
Locknut (PER LEG)
Existing
Hardware
Right Lower
Frame Leg
G-SERIES ONLY: Secure the oil cooler support to the
left and right lower frame legs using existing hardware
from the bumper removal. It may be necessary to loosen
all hardware on the oil cooler support in order to align
the mounting hole on the frame leg. Once the support is
secured to the leg, tighten all hardware. Refer to Figure
2-2b and 2-2c.
2-3 Lower Mount Assembly
Installation
G-Series: Secure the lower mount assembly P#(A0672)
to the rear frame of the mower using (2) 3/8”-16 x 1”
HHCS P#(K1191) and (2) 3/8”-16 nylon flange locknuts
P#(K2038). Refer to Figure 2-3a.
F-Series: To mount the lower mount assembly
P#(A0672) to the rear of the mower, first remove the
mower's (4) existing nuts and bolts. Once the nuts and
bolts are removed place the lower mount assembly onto
the rear of the mower, and secure using the (4) existing
nuts and bolts that were removed from the mower
(Figure 2-3b).
2-4 Rear Brace Installation
G-SERIES ONLY: Secure (1) rear brace P#(B0668) to
the lower mount assembly and the left lower frame leg.
Use (2) 3/8”-16 x 1” HHCS P#(K1191) and (2) 3/8”-16
nylon flange locknuts P#(K2038). Secure (1) rear brace
P#(B0668) to the lower mount assembly and the right
lower frame leg. Use (2) 3/8”-16 x 1” HHCS P#(K1191)
and (2) 3/8”-16 nylon flange locknuts P#(K2038). Refer
to Figure 2-4.
6
Figure 2-3a
Lower Mount
Assembly
(2) 3/8”-16 x 1” HHCS
(2) 3/8”-16 Nylon
Flange Locknut
Lower Mount
Assembly
(2) 3/8”-16 x 1 “ HHCS
(2) 3/8”-16 Nylon Flange
Locknut
Left Lower
Frame Leg
Right Lower
Frame Leg
Rear
Brace Rear
Brace
Figure 2-4
Lower Mount Assembly
(4) Existing
Bolts and Nuts
Figure 2-3b
Figure 2-2b
Existing
Hardware
Oil Cooler
Support
Left Lower
Frame Leg
Existing
Hardware
Oil Cooler
Support
Figure 2-2c
Right Lower
Frame Leg
2-5 Outer Engine Mount Tube
Installation
Position the outer engine mount tube P#(B1117) as
shown in Figure 2-5. Secure the outer engine mount
tube to the lower mount assembly using (2) 3/8”-16 u-
bolts P#(K1119) and (4) 3/8”-16 nylon flange locknuts.
2-6 Engine Mount Arm Assembly
Installation
Insert the engine mount arm assembly P#(A1824) into
the outer engine mount tube and align the mounting
holes on both parts. Secure the engine mount arm
assembly to the outer engine mount tube using (1)
detent pin P#(J0248). Refer to Figure 2-6.
2-7 Engine/Blower/Blade Assembly
Installation
Position the engine/blower/blade assembly on top of the
engine mount arm assembly and secure with (4) 5-16”-
18 x 1-1/2” HHCS P#(K1157) and (4) 3/8”-16 nylon
flange locknuts P#(K2516). Refer to Figure 2-7.
7
(1) Detent Pin
Engine Mount
Arm Assembly
Figure 2-6
Engine/Blower
Blade Assembly
(4) 5-16”-18 x 1-1/2” HHCS
(4) 5/16”-18 Nylon Flange Locknut
Figure 2-7
Engine Mount
Arm Assembly
(2) 3/8”-16 U-Bolt
(4) 3/8”-16 Nylon
Flange Locknut
Figure 2-5
Outer Engine
Mount Tube
2-8 Upper Frame Assembly
Installation
Lift the upper frame assembly P#(A1838) into position
above the lower mount assembly. Insert the vertical tube
on the lower mount assembly into the vertical tube on
the upper frame assembly. Secure the upper frame
assembly using (1) clevis pin P#(K0133) and (1) hair pin
clip P#(K0088). Refer to Figure 2-9.
2-9 Top Assembly To Upper Frame
Assembly Installation & Inlet
Installation
Position the top assembly P#(A1157) above the upper
frame assembly as shown in Figure 2-9. Fasten the top
assembly to the upper frame assembly using (2) 5/16”-
18 x 2-1/2” HHCS P#(K0125) and (2) 5/16”-18 nylon
flange locknuts P#(K2516). Leave the locknuts slightly
loose, to allow the top assembly to open and close
easily. Refer to Figure 2-9 for hardware location.
From the inside of the top assembly, slide the inlet
P#(V0025) into the hole on the bagger top until the inlet
locks into place. The inlet should pivot 360 degrees
about the hole in the bagger top. Refer to Figure 2-9.
8
Figure 2-9
5/16”-18 x 2-1/2”
Hex Bolt
5/16”-18
Locknut
Upper Frame
Assembly
Top
Assembly
Insert Inlet
From Inside
Inlet
Clevis
Pin
Hair Pin
Clip 5/16”-18 x 2-1/2”
Hex Bolt
2-10 Hinge Kit Assembly Installation
Assemble the hinge kit as shown in Figure 2-10, using
(2) 5/16”-18 x 1” HHCS P#(K1154), (3) 5/16”-18 nylon
flange locknuts P#(K2516), (5) 1/4” flat washers
P#(K0037) and (2) swing arm brackets P#(ZT-0004).
Place (1) vinyl cap P#(J0289) on the end of the hex bolts
as shown in Figure 2-10. Leave the nuts loose enough to
allow fluid movement of the top when opening and
closing. When opened, the top should rest on the middle
joint of the hinge allowing it to remain up.
2-11 Boot to Mower Deck Installation
Secure the boot plate P#(B0673) to the mower deck
using (1) boot rod P#(B0288) and (1) hair pin clip
P#(K0099). Secure the boot P#(E1030) to the boot plate
using (2) 3/8”-16 x 1” carriage bolt P#(K1182), (2) 3/8”
flat washer P#(K0047), and (2) 3/8”-16 nyloc nut
P#(K1216). Insert the carriage bolt from the inside of the
boot so that the threads are on the outside. This will
prevent grass clippings from collecting on the threads.
Refer to Figure 2-11.
2-12 Blower Cone Installation
Thread (1) 5/16”-18 jam nut P#(K0120) onto each end of
(2) 5/16”-18 x 2-1/2” HHCS P#(K0125) as shown in
Figure 2-12a.
Now partially thread (1) bolt into each of the two
threaded bosses located on the blower housing. Place
blower cone so the two tabs line up with the bolts and
tighten completely as shown in Figure 2-12b.
Once the (2) bolts are tight, tighten the jam nuts against
the threaded boss as shown in Figure 2-12c.
Refer to Figure 2-12d for proper blower cone installation
reference.
9
ZT-0004
K2516
K0037
K1154
J0289
Figure 2-10
Figure 2-12a
Thread (1) Jam Nut
Onto Each 5/16”-18 Bolt
Figure 2-12b
Threaded
Boss
Blower
Cone Tab
Figure 2-12c (1st) Tighten
Bolt
(2nd) Tighten
Jam Nut
Figure 2-12d
Blower
Cone
Figure 2-11
Boot Plate
Boot
Boot Rod
Hair Pin Clip
(2) 3/8”-16 x 1” Carriage Bolt
(2) 3/8” Flat Washer
(2) 3/8-16 Nyloc Nut
2-13 Front Weight Assembly
Installation
NOTE: A floor jack should be used to help position
weights onto the brackets. When installing the weights
you should have another person to help position the
weights. Align the weight bracket holes over the front
wheel castor cap (Figure 2-13a). Secure brackets with
(1) 3/8”-16 x 2-5/8” x 3-3/8” U-bolt P#(K1460), (2) 3/8”
flat washers P#(K0047) and (2) 3/8”-16 nyloc nuts
P#(K1216) per side. The U-bolt is inserted from the
bottom. Repeat steps for weight bracket on opposite
side.
Position the weight P#(B0026) under the weight brackets
and secure with (1)1/2”-13 x 4-1/4” x 4-5/16” U-bolt
P#(K0331), (2) 1/2” flat washers P#(K0055) and (2) 1/2”-
13 nyloc nuts P#(K1247) per side (Figure 2-13b).
10
Figure 2-13a
Figure 2-13b
Front Wheel
Castor Cap Weight Bracket
(1) 3/8” - 16 x 2-5/8” x 3-3/8” U-bolt
(2) 3/8”-16 Nyloc Nut
(2) 3/8’ Flat Washer
(PER BRACKET)
Weight
(2) ½” - 13 x 4-1/4 x 4-5/16 U-bolt
(4) ½”-13 Nyloc Nut
(4) ½” Flat Washer
Weight Brackets
Ce manuel convient aux modèles suivants
1
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Autres manuels Peco Ventilateur
