PAV BI2000 Manuel utilisateur

202B

BI2000 Board Inverter

Owner’s Manual

Revision F

INNOVATION. PRECISION. EXCELLENCE.

BI2000 Board Inverter Manual

Revision F /January 2022 Page 2 of 37

203BThis document is based on information available at the time of its publication. While efforts

have been made to ensure the contents of this manual are accurate, the information

contained herein does not purport to cover all specific details or variations in hardware, or

to provide for every possible contingency in connection with installation, operation, or

maintenance. Features may be described herein which are not present in all hardware and

software systems. Precision Valve and Automation, Inc. assumes no obligation of notice to

holders of this document with respect to changes subsequently made.

204BPrecision Valve and Automation, Inc. makes no representation or warranty, expressed,

implied, or statutory with respect to, and assumes no responsibility for the accuracy,

completeness, sufficiency, or usefulness of the information contained herein. No warranties

of merchantability or fitness for purpose shall apply.

205BThis document, including the information contained herein, is the property of

Precision Valve and Automation, Inc. and is considered confidential and proprietary

information. It is delivered on the express condition that it not be used, disclosed, or

reproduced, in whole or in part, for any reason without prior written consent of

Precision Valve and Automation, Inc.

207BPrecision Valve and Automation, Inc.

208BAll Rights Reserved.

BI2000 Board Inverter Manual

Revision F /January 2022 Page 3 of 37

457BTable of Contents

391B Introduction...........................................................................................................6

401B PVA Contact Information........................................................................................................6

402B Document History.....................................................................................................................6

403B Safety .......................................................................................................................................... 7

404B Notices and Warnings ..............................................................................................................9

405B Personal Protective Equipment.............................................................................................9

406B Environmental ...........................................................................................................................9

429B Noise Levels ...........................................................................................................................9

430B Materials/Chemicals.........................................................................................................9

407B Transportation, Operation, and Storage..............................................................................9

431B Handling and Transportation .............................................................................................9

432B Storage................................................................................................................................9

433B Temperature and Humidity...........................................................................................10

408B Description of Components..................................................................................................10

434B Hazards Due to Contact ....................................................................................................10

392B Setup......................................................................................................................11

409B Installation.................................................................................................................................11

410B Air Pressure Regulator...........................................................................................................12

411B Safety Devices and Guarding...............................................................................................13

435B Safety Circuit ...................................................................................................................13

436B Work Area Access............................................................................................................13

437B Door....................................................................................................................................13

412B Light Tower Operation ...........................................................................................................13

413B Interface Overview .................................................................................................................14

393B Operation.............................................................................................................. 15

414B Startup Procedure ..................................................................................................................15

415B Shutdown .................................................................................................................................15

416B Cycle Stop.................................................................................................................................15

BI2000 Board Inverter Manual

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417B Auto Cycle ................................................................................................................................16

418B Manual Mode ............................................................................................................................16

438B Conveyor Operation ....................................................................................................... 17

439B Board Stops...................................................................................................................... 17

440B Rotate ................................................................................................................................18

441B SMEMA...............................................................................................................................18

442B PIP Status .........................................................................................................................19

443B Shutters ............................................................................................................................19

444B Conveyor Width Adjust ................................................................................................. 20

419B Setup Mode ............................................................................................................................. 20

445B Flip Process..........................................................................................................................21

446B Board Flip..........................................................................................................................21

447B Board Second Flip.......................................................................................................... 22

448B Conveyor Width .............................................................................................................. 22

449B Profile Naming ................................................................................................................ 23

394B Fault Recovery.................................................................................................... 24

420B Board Removal ....................................................................................................................... 24

450B Manual Board Removal ..................................................................................................... 24

451B Conveyor Board Removal............................................................................................. 24

421B Open Door or “Emergency Stop” Recovery Procedure.................................................. 25

452B Recovery Procedure for Board Processing Failure ................................................ 26

453B Recovery Procedure for a Rotation Error ................................................................. 26

422B Error Messages ........................................................................................................................27

395B Maintenance ....................................................................................................... 28

423B Conveyor Belt Replacement................................................................................................ 28

424B Board Sensor Adjustment.................................................................................................... 28

425B Board Thickness Adjustment .............................................................................................. 29

BI2000 Board Inverter Manual

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426B Rotary Adjustment ................................................................................................................ 30

454B Rotation Angle ................................................................................................................ 30

455B Soft Start Adjustment....................................................................................................31

456B Rotary Speed Adjustment.............................................................................................31

427B Width Adjustment .................................................................................................................. 32

428B Main Air Regulator ................................................................................................................. 33

396B Troubleshooting................................................................................................. 34

397B Notes .....................................................................................................................35

398B Warranty ...............................................................................................................36

399B Table of Figures ...................................................................................................37

BI2000 Board Inverter Manual

Revision F /January 2022 Page 6 of 37

Introduction

209BBefore you operate this system, read the operation and setup manual. This will help you to

become familiar with the product and ensure successful operation.

210BIf any questions or problems arise, contact PVA’s Technical Support department.

PVA Contact Information

211BMain Office PVA

6 Corporate Drive

Halfmoon, NY 12065

214BTel +1-518-371-2684

215BFax +1-518-371-2688

216BWebsite: http://www.pva.net

217BEmail: info@pva.net

218BTechnical Support

219BTel +1-844-734-0209

220BEmail: cs@pva.net

Document History

Revision

Revision Date

Reason for Changes

REV F

February 2020

SoftStart Initial Setup Updated

REV E

January 2020

Template updated

REV D

September 2017

Screens updated

REV C

July 2016

Maintenance updated

REV B

June 2016

Template update and chain/conveyer added

REV A

January 2003

Initial release for Unitronics PLC

358BNote: All photographs and CAD model representations in this document are a “general

representation” of the system and its components. The actual appearance of the

system and its components can differ based upon customer specific configuration.

BI2000 Board Inverter Manual

Revision F /January 2022 Page 7 of 37

Safety

221BCertain warning symbols are affixed to the machine and correspond to notations in this

manual. Before operating the system, identify these warning labels and read the notices

described below. Not all labels may be used on any specific system.

Always wear approved safety glasses when you operate or work near the

workcell.

Before you operate the system, read and understand the manuals provided

with the unit.

Never put hands or tools in areas with this symbol when the machine is in

operation. A dangerous condition may exist.

Read and understand the manuals provided with the unit before any repairs

or maintenance is done. Only a qualified individual should do service.

Use caution when there are pressurized vessels. Find and repair any leaks

immediately. Always wear appropriate safety equipment when you work

with pressurized vessels or vessels that contain chemicals

Shear hazard from moving parts. Avoid contact.

Do not remove protective guarding.

In situations where inattention could cause either personal injury or damage

to equipment, a warning notice is used.

BI2000 Board Inverter Manual

Revision F /January 2022 Page 8 of 37

Do not smoke near the PVA UV cure machine. Always have a fire

extinguisher available for emergency use.

Before performing any repairs or maintenance to the system, turn off power

and lock out the power disconnect switch.

Warning notices are used to emphasize that hazardous voltages, current,

temperatures, or other conditions that could cause personal injury exist in

this equipment or may be associated with its use. Only qualified personnel

should enter areas designated with this symbol.

Laser light source present. Do not stare directly into the beam. Do not use in

the presence of highly reflective surfaces

Pinch hazard from moving parts. Avoid contact.

Hot surface. Avoid contact.

Warning, Ultraviolet (UV) light hazard. Do not look directly at the UV light

source.

BI2000 Board Inverter Manual

Revision F /January 2022 Page 9 of 37

Notices and Warnings

•77BWear safety glasses, gloves, and long-sleeved clothing when working with

automated industrial equipment.

•78BRead and understand all operating manuals before using this equipment.

•79BDo not disable the safety features of the machine.

•80BLock-out and tag-out the air and power supplies before any service is done.

•81BReduce the air pressure to 0 psi before any hoses are removed.

•82BMake sure all replacement parts are correctly rated for use.

•83BAlways remain clear of all moving parts when the system is in operation.

Personal Protective Equipment

222BOperators must use eye protection because material contents are under pressure. Always

wear gloves when handling materials and solvents. Refer to MSDS sheets on the material

being dispensed for other precautions.

Environmental

Noise Levels

223BThe audible noise level of the board invertor is below 65 dBA.

Materials/Chemicals

224BThere are no dangerous materials or chemicals used in the operation of the machine.

Transportation, Operation, and Storage

Handling and Transportation

225BHandling and transportation should be done with minimal vibration and shock to the

system. An air-ride truck is recommended for roadway transport.

Storage

226BAll enclosures and connector covers should be closed tightly. The system should be

covered if dust or other airborne debris is present in the storage area.

BI2000 Board Inverter Manual

Revision F /January 2022 Page 10 of 37

Temperature and Humidity

227BOperation and storage should be done at 40–105°F (4–41°C) and low humidity. Do not let

condensation collect on the machine. Install the system on a level surface, away from

standing water, possible over spray, and overhead leaks.

Description of Components

228BThe PVA Board Inverter can process and invert multiple boards. It is SMEMA (Surface

Mount Equipment Manufacturers Association) rated for easy integration into a production

line. The unit is designed to operate with PVA workcells.

229BThe operator can control the system with the user interface. The machine status and error

messages are displayed on the LCD screen and the light tower (optional). Operators must

be trained or have read the manual.

230BAny uses other than listed above could result in a dangerous condition and cannot be

protected against by the safety features installed on the system.

231B

41BFigures 1 and 2: Functional Block Diagram and SMEMA Cables and Process Flow

Hazards Due to Contact

232BThe board invertor is designed to minimize injury from contact with the machine. In certain

modes of operation, you can enter the work area while the module is in operation. Only a

qualified person should do this. Examine warning labels.

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