PANDROL 02500 Manuel utilisateur

Partners in excellence

ENG_OMM_IMPACT_WRENCH_P01

09th November 2021

OPERATION AND MAINTENANCE

MANUAL

Impact

Wrench

MODEL 02500

1. Preface

2. Revision

2 av 24

OPERATION AND MAINTENANCE MANUAL I ENG_OMM_IMPACT_WRENCH_P01 I 09th November 2021

@Pandrol 2021

Thank you for choosing Impact Wrench!

You are now the owner of a quality product from Pandrol.

This manual aims to help you get to know your new Impact Wrench, to use it in the best way and to maintain it

properly for a long lifetime. It also presents important safety regulations and warnings.

The manual is intended for people who handle and operate the machine. It is originally written in English and

translated into the local language by Pandrol.

Pandrol reserves the right to change specications, equipment, instructions and maintenance guidelines without

prior notice.

The manual contains instructions about the following topics:

1. Installation

2. Operation

3. Safety features and warnings

4. Maintenance and troubleshooting

(1) refers to a component in a gure/illustration.

IMPORTANT

This manual contains ordered actions, e.g.

1. Do this

2. ...and then this...

3. ...and nally this

These actions must be done in the numerical order presented.

Revision Date Comments

P01 2021-11-09 New Manual

Table of Contents

1. Preface 2

2. Revision 2

3. Safety Information 5

3.1. General 5

3.2. Safety actions 5

3.3. Personal/Safety equipment 6

3.4. Safety precautions 6

3.5. Qualiedpersonnel  7

4. Summary 8

5. Operation 9

5.1. Hammer installation 10

5.2 Coldweatheroperation  10

6. Troubleshootingguide  11

6.1. Repair troubleshooting 11

6.2. Torque/tensioncalibrationprocedure   12

6.3. Torque / tebsion calibration 13

7. Reviewofhydraulicprinciples  14

7.1. Hydraulicformulas  14

7.2. Backpressure  14

8. Maintenance 15

8.1. General 15

8.2. Warninglabelsandinformationsymbols 15

9. Limitedwarranty  16

9.1. Exclusionstolimitedwarranty  16

9.2. Limitation of liability 16

10. Customer information 18

11. Sealkitinformation  19

12. Assembly 20

12.1. Partsdiagram  20

12.2. Parts list 21

12.3. Partsdiagramandlist  22

13. Disclaimer 23

14. Contact 23

15. RecyclingandEnvironment  23

3 av 24

OPERATION AND MAINTENANCE MANUAL I ENG_OMM_IMPACT_WRENCH_P01 I 09th November 2021

@Pandrol 2021

3. Safety Information

3.1. General

• Tooloperatorsandmaintenancepersonnelmustalwayscomplywiththesafetyprecautionsgiveninthis

manual,andwithallstickersandtagsattachedtothetoolandhoses.

• Allsafetyprecautionsaregivenforyoursafety.Readtounderstandandfollowallsafety,maintenanceand

operation instructions before you use or maintain the tool.

• Reviewthemanualdailybeforeusingthetool.

• Followallsafetyguidelinesgivenyoubyyoursupervisor.Donotusethetoolifyouhaveanyquestionsabout

theoperation,safetyormaintenanceofthistool.Failuretofollowtheseinstructionscanresultinpersonal

injuryorequipmentdamage.

• Pandrolhasnocontroloverthetooluseoroperationonceitleavestheplant.Pandrolhasnocontrolover

operator or maintainer selection. The customer must assume responsibility for the tool suitability for a particular

function.

• Duringuseofthetool,goodjudgementmustbeusedtoworksafelyande󰀩cientlywithoutendangering

themselvesorbystanders.

• Understandingoftheoperationandmaintenancemanualisessentialforanyoneusingormaintainingthetool.

• Warningsandsafetyprecautionsdescribedinthisdocumentshallonlybeconsideredasaminimum.National

conditions,standardsandregulationsoverrideconditions,standardsandregulationsdescribedinthis

document.

• Workwiththemachineisonlytobecarriedoutbyqualiedpersonnel,well-informedandeducatedingeneral

railwayworkmanshipandspecicallyintheconditions,standardsandregulationsonspecicrailtrack.

• Themachinemayonlybeusedforitsspeciedpurpose.

• Anyadjustmentsorserviceonthemachineisonlyallowedtobedonebyqualiedpersonnelthathaveread

andunderstoodthismanualandhavehadtrainingandinformationfromPandrol.

3.2. Safety actions

• Readandunderstandallsafetyregulationsandwarningsbeforeinstallation,operatingorperforming

maintenance on this machine.

• Donotoperatethetooluntilyouhavebeenthoroughlyandproperlytrainedorunderthesupervisionofan

instructor.

• Checkpowersourcedailytodetermineifcorrectowandpressureareavailable.Neverexceedowsor

pressuresforthetoolbeingused.Personalinjuryordamagetothetoolcanresult.

• Operatorsmustcleartheworkareaofnon-essentialpersonnel.Flyingdebriscancauseseriousinjury.

• Theoperatormustbefamiliarwithallprohibitedworkareassuchasunsafegrades,poorfootingareasand

overheadhazards.

• Usestandardsandregulations,accidentpreventionregulationsandregulationsconcerningspecialambient

conditions(e.g.areaspotentiallyendangeredbyexplosivematerials,heavypollutionorcorrosiveinuences).

• Maintainbalanceandproperfootingatalltimes.Neveroverreachtotheextentthatabrokenpartorsudden

movementofthetoolcancauseyoutoloseyourbalanceandfall,orcauseinjurytoyourselforsomeoneelse.

4 av 24

OPERATION AND MAINTENANCE MANUAL I ENG_OMM_IMPACT_WRENCH_P01 I 09th November 2021

@Pandrol 2021

• Donotoperatethetoolatexcessiveuidtemperaturesoperatordiscomfortandpotentialburnscanresultat

high oil temperatures.

• Donotcleaninspectorrepairthetoolwhileconnectedtothepowersource.Accidentalengagementofthetool

can cause serious personal injury.

• Oilinjectionhazardexistswiththistool.Oilinjectionisaconditionwherehydraulicoilisinjectedunderthe

skinfrompressureintheline.Alwayswearglovesandrepairanyleaksimmediately.Nevercarryatoolbythe

hoses.

• Donotusedamagedequipment.Immediatelyreplaceanydamagedhoses,ttings,orothercomponents

showingwirebraid,nicks,cuts,damageorabrasions.Failuretodosomayresultinequipmentdamageand/or

personalinjuryordeath.

• Cleanupanyoiloruidspillsimmediately.

3.3. Personal/Safety equipment

• Neverwearlooseclothingthatcangetentangledintheworkingpartsofthetoolsorbecarelesswithhands,

feetorotherbodypartsaroundtheworkingpartsofthetools.Hydraulictoolsexerthightorqueandforceand

cancauseseriousinjuryordeathifimproperlyused.

• Whenworkingnearelectricalconductors,alwaysassumethattheconductorsareenergizedandthathosesand

clothingcanconductharmfulelectricity.Usehoseslabeledandcertiedasnonconductive.

• Alwayswearsafetyequipmentsuchasoilinjectionresistantworkgloves,safetyglasses,safetyboots,ear

protectionandothersafetyappareldictatedbyyoursupervisorapplicableforthejobyouaredoingandthetool

you are using.

• Theuseofancompressedair,whichmustbelessthan8BAR(116PSI),toblowpartscleanortoblowthem

dryafterbeingcleanedwithasolventwillcauseparticlesofdirtand/ordropletsofthecleaningsolventtobe

airborne.Theseconditionsmaycauseskinand/oreyeirritation.Whenusinganairjetdonotdirectittoward

anotherperson.Improperuseofairjetcouldresultinbodilyinjury.

3.4. Safety precautions

• Alwayswearprotectiveequipmentsuchasgloves,safetyglasses,earprotectionandsafetyshoes.

• Donotwearclothingwhichmaybecomeentangledinthetool.

• Alwayskeepworkareafreeoftoolsoranyotherobjectswhichmayimpairsoundfooting.

• Caution-oilinjectionhazardexistswiththistool.Oilinjectionisaconditionwherethehydraulicoilisforced

undertheskinthroughpressureintheline.Alwayswearglovesandrepairleaksimmediately.

• Do not carry the tool by the pigtail hoses.

• Donotovertorquetrackandfrogbolts.

• Donotusedefectivesocketsorthosenotmanufacturedforimpactwrenches.

• Donotattempttoloosenlockedupwrenchwithanyhandtool.Disconnectfrompowersourceandthenrepair

wrench.

• Useasocketretainingringtokeepsocketontheanvil.

5 av 24

OPERATION AND MAINTENANCE MANUAL I ENG_OMM_IMPACT_WRENCH_P01 I 09th November 2021

@Pandrol 2021

3.5. Qualied personnel

Themachineisonlytobeusedbytrainedpersonnel,thoroughlyfamiliarwithandtrainedingeneralrailway

workmanship.Theequipmentshouldbeoperatedaccordingtotheconditionsandstandardregulationsapplyingto

thetracktheyareworkingon.

Theequipmentmustbeserviced,maintained,orinanywaymodiedonlybytrainedpersonnel,whoarefamiliar

withtheOperation&MaintenanceManualandhavereceivedtrainingandinformationfromPandrol.

Inordertoavoidpersonalinjuryand/ormaterialdamage,everyoneinvolvedwithassembling,starting-upor

overhaulmustpossessrelevantknowledgeoftheequipment,itsuse,maintenancerequirementsandprocedures.

6 av 24

OPERATION AND MAINTENANCE MANUAL I ENG_OMM_IMPACT_WRENCH_P01 I 09th November 2021

@Pandrol 2021

4. Summary

The1”ImpactWrenchiscapableofhandlingthetoughest

jobs.Crossing,frogortrackboltsarenoproblemforthis

ruggedtool.Anti-vibrationdesignandoptionalhandleprovide

ane󰀩cient,safeandergonomicworkpositionforthetaskat

hand.Atorqueadjustmentknob“dialsin”torquefrom0-3500

ftlb.Designedfor5or10GPM.

Fig 1.

Fig 2. Fig 3.

Flow Pressure Dimensions Weight

5GPM(19LPM)

10GPM(38LPM)

2000PSI(140BAR) A-18”(45.7cm)

B-8”(20.3cm)

C-10”(25.4cm)

37lbs(16.8kg)

7av24

OPERATION AND MAINTENANCE MANUAL I ENG_OMM_IMPACT_WRENCH_P01 I 09th November 2021

@Pandrol 2021

5. Operation

• Withthepowersourceinthe“OFF”position,connectthehoses.Donotdragtheservicehosebypulling

withthetool.Looptheservicehoseintheworkareainsuchawaytorelievestressonthehoseandquick

disconnectttingswhileworking.Beawareofhoselocationatalltimes.

• Connectthetooltothepowersource.

• Turnthepowersource“ON”tosupply10GPMtotool.

• Totightenbolts,pushtheleverhandle(locatedonbothsidesofimpactwrenchmanifold)forward.Toloosen

bolt,pullleverhandleback.

• Pullthetriggeruptostartthewrench.

• Neveroperatethetoolonanyhigherowthan10GPM.Thetoolisdesignedtoacceptonlytherecommended

10GPMandwillmalfunctionandoverheattheoilifusedotherwise.

• Turnthepowersource“OFF”beforedisconnectingwrench.

8 av 24

OPERATION AND MAINTENANCE MANUAL I ENG_OMM_IMPACT_WRENCH_P01 I 09th November 2021

@Pandrol 2021

5.1. Hammer installation

Althoughthehammersareidenticalparts,theymustbeinstalledinopposingpositionsforproperoperation.

Thereliefcutsideswillfaceeachotherwhenproperlyttedinsidethehammer

Frame,butthehammerpinnotchwillbeassembled180°apartwith(1)atthe12:00

Positionandtheotheratthe6:00position.

5.2. Cold weather operation

Hydraulicsystemperformanceisa󰀨ectedwhenthetemperaturedropsbelow50°F.Therefore,measuresshouldbe

takentopre-warmtoolsanduidsbeforeoperating.

NOTE!

• Refer to operating procedures of this manual before starting

Fig 4.

9 av 24

OPERATION AND MAINTENANCE MANUAL I ENG_OMM_IMPACT_WRENCH_P01 I 09th November 2021

@Pandrol 2021

6. Trouble shooting guide

6.1. Repair troubleshooting

Problem Remedy

Impact Wrench overheats • Operatewrenchon10GPM

Impact wrench spins but

won’t impact…

• Inspectfrontendforbrokenhammerpinsorotherbrokenparts.

Impact wrench only works in

one direction…

• Checkfrontendforbrokenparts

• Checkreversingvalvefortrashononeormorevalveparts

Impact wrench works slow

and has low power…

• •Checkthattorqueadjustmentvalveisscrewedinandnot

adjustedallthewayout.

• Checkthatowis10GPMandsystempressureissetat2000

PSI

Trigger sticks… • Checkfordirtorclearanceintriggerhousing

• Checkforreverseow(pigtailsorqd’srecentlychanged)

• Checkbackpressureonreturnline(attoolreturnshouldbe150

PSIorless).

Hydraulic oil running out of

front end…

• Replacefrontshaftsealusingpartno.02598Shaftsealkit.

10 av 24

OPERATION AND MAINTENANCE MANUAL I ENG_OMM_IMPACT_WRENCH_P01 I 09th November 2021

@Pandrol 2021

Table des matières

Manuels Moteur à percussion populaires d'autres marques

stayer

stayer IW500D Manuel utilisateur

Makita

Makita DTD152 Manuel utilisateur

Milwaukee

Milwaukee M12 FID Manuel utilisateur

Grizzly

Grizzly H6140 Manuel utilisateur

Makita

Makita BTW450 Manuel utilisateur

Ozito

Ozito LID-3000 Manuel utilisateur

Astro Pneumatic Tool

Astro Pneumatic Tool 1812 Manuel utilisateur

Greenlee

Greenlee HW3 Manuel utilisateur

Sthor

Sthor 57091 Manuel utilisateur

Makita

Makita DTD145 Manuel utilisateur

Hilti

Hilti SIW 2-A12 Manuel utilisateur

Ryobi

Ryobi R18IW3 Manuel utilisateur

Parkside

Parkside PDSSA 20-Li A1 Manuel utilisateur

Flex

Flex FX1471 Manuel utilisateur

SATA

SATA 51075C Manuel technique

Cembre

Cembre NR-11P Manuel utilisateur

Makita

Makita BTP131RFE Manuel utilisateur

DeWalt

DeWalt XR Li-ion DCF902 Manuel utilisateur