Outback FX series Manuel utilisateur

FX Inverter/Charger

FX and VFX Mobile Series

Installation Manual

About OutBack Power Technologies

OutBack Power Technologies is a leader in advanced energy conversion technology. OutBack products include true sine wave

inverter/chargers, maximum power point tracking charge controllers, and system communication components, as well as circuit

breakers, batteries, accessories, and assembled systems.

Applicability

These instructions apply to OutBack inverter/charger models FX2012MT, FX2024M, FX2524MT, FX2532MT, FX2536MT, FX3048MT,

VFX2812M, VFX3524M, VFX3232M, VFX3236M, and VFX3648M only.

Contact Information

Address: Corporate Headquarters

17825 – 59th Avenue N.E.

Suite B

Arlington, WA 98223 USA

European Office

Hansastrasse 8

D-91126

Schwabach, Germany

Telephone:

+1.360.435.6030

+1.360.618.4363 (Technical Support)

+1.360.435.6019 (Fax)

+49.9122.79889.0

+49.9122.79889.21 (Fax)

Email: [email protected]

Website: http://www.outbackpower.com

Disclaimer

UNLESS SPECIFICALLY AGREED TO IN WRITING, OUTBACK POWER TECHNOLOGIES:

(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION

PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION.

(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, WHETHER DIRECT, INDIRECT, CONSEQUENTIAL OR

INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE

ENTIRELY AT THE USER’S RISK.

OutBack Power Technologies cannot be responsible for system failure, damages, or injury resulting from improper installation of

their products.

Information included in this manual is subject to change without notice.

Notice of Copyright

Trademarks

OutBack Power, the OutBack Power logo, FLEXware, and OPTICS RE are trademarks owned and used by OutBack Power

Technologies, Inc. The ALPHA logo and the phrase “member of the Alpha Group” are trademarks owned and used by Alpha

Technologies Inc. These trademarks may be registered in the United States and other countries.

Date and Revision

August 2016, Revision A

Part Number

900-0197-01-00 Rev A

900-0197-01-00 Rev A 3

Table of Contents

Introduction..................................................................................................... 5

Audience .........................................................................................................................................................................................5

Symbols Used ................................................................................................................................................................................5

Welcome to OutBack Power Technologies.........................................................................................................................6

General Safety ...............................................................................................................................................................................6

Models..............................................................................................................................................................................................7

Sealed Mobile Models .............................................................................................................................................................................7

Vented Mobile Models............................................................................................................................................................................7

Inverter Model Names.............................................................................................................................................................................7

Components and Accessories ..............................................................................................................................................................8

Planning .......................................................................................................... 9

Applications ...................................................................................................................................................................................9

Renewable Energy................................................................................................................................................................................. 10

Battery Bank............................................................................................................................................................................................. 10

Generator.................................................................................................................................................................................................. 12

Installation..................................................................................................... 13

Location and Environmental Requirements.................................................................................................................... 13

Tools Required............................................................................................................................................................................ 13

Mounting...................................................................................................................................................................................... 14

Dimensions.................................................................................................................................................................................. 14

Terminals and Ports.................................................................................................................................................................. 15

Wiring ............................................................................................................................................................................................ 16

Grounding ................................................................................................................................................................................................16

DC Wiring ..................................................................................................................................................................................... 18

AC Wiring...................................................................................................................................................................................... 21

AC Sources................................................................................................................................................................................................22

ON and OFF Wiring................................................................................................................................................................... 23

Accessory Wiring....................................................................................................................................................................................23

AUX Wiring .................................................................................................................................................................................. 24

Generator Control.................................................................................................................................................................................. 25

AC Configurations..................................................................................................................................................................... 27

Single-Inverter.........................................................................................................................................................................................27

Multiple-Inverter AC Installations (Stacking)................................................................................................................................ 28

Stacking Configurations ......................................................................................................................................................................30

Commissioning .............................................................................................. 41

Functional Test........................................................................................................................................................................... 41

Pre-startup Procedures ........................................................................................................................................................................41

Startup.......................................................................................................................................................................................................41

Powering Down...................................................................................................................................................................................... 43

Adding New Devices............................................................................................................................................................................. 43

Operation ..................................................................................................................................................................................... 43

Definitions.................................................................................................................................................................................... 43

Index ............................................................................................................. 45

Table of Contents

4 900-0197-01-00 Rev A

List of Tables

Table1ComponentsandAccessories..................................................................................................8

Table2BatteryBankElements..........................................................................................................11

Table3GroundConductorSizeandTorqueRequirements...............................................................16

Table4DCConductorSizeandTorqueRequirements......................................................................18

Table5StackingModesforMobileFXInverters................................................................................29

Table6TermsandDefinitions............................................................................................................43

List of Figures

Figure1FXMobileSeriesInverter/ChargerwithTurboFan.................................................................6

Figure2Components.............................................................................................................................8

Figure3Applications(Example)............................................................................................................9

Figure4Dimensions............................................................................................................................14

Figure5Terminals,Ports,andFeatures..............................................................................................15

Figure6DCGroundLug.......................................................................................................................17

Figure7ChassisGround......................................................................................................................17

Figure8RequiredOrderofBatteryCableHardware..........................................................................19

Figure9BatteryTerminalCovers........................................................................................................19

Figure10DCCoverAttachment............................................................................................................20

Figure11TurboFanWiring...................................................................................................................20

Figure12ACTerminals..........................................................................................................................21

Figure13ACSources.............................................................................................................................22

Figure14ACSourcesandTransferRelay..............................................................................................22

Figure15ON/OFFJumperandConnections.........................................................................................23

Figure16AccessoryConnections..........................................................................................................23

Figure17AUXConnectionsforVentFan(Example).............................................................................24

Figure18Two‐WireGeneratorStart(Example)....................................................................................25

Figure19Three‐WireGeneratorStart(Example).................................................................................26

Figure20Single‐InverterWiring............................................................................................................27

Figure21OutBackHUB10.3,MATE2,andMATE3...............................................................................28

Figure22ExampleofClassicSeriesStackingArrangement..................................................................30

Figure23ClassicSeriesWiring..............................................................................................................31

Figure24ExampleofOutBackSeriesStackingArrangement...............................................................32

Figure25OutBackSeriesWiring(TwoInverters)..................................................................................33

Figure26ExampleofParallelStackingArrangement(ThreeInverters)...............................................34

Figure27ParallelWiring(FourInverters).............................................................................................35

Figure28ExampleofSeries/ParallelStackingArrangement(FourInverters)......................................36

Figure29Series/ParallelWiring(FourInverters).................................................................................37

Figure30ExampleofThree‐PhaseStackingArrangement(ThreeInverters).......................................38

Figure31Three‐PhaseWiring(ThreeInverters)...................................................................................39

Figure32ACTerminals..........................................................................................................................42



900-0197-01-00 Rev A 5

Introduction

Audience

This book provides instructions for the physical installation and wiring of this product.

These instructions are for use by qualified personnel who meet all local and governmental code

requirements for licensing and training for the installation of electrical power systems with AC and DC

voltage up to 600 volts. This product is only serviceable by qualified personnel.

Symbols Used

WARNING: Hazard to Human Life

This type of notation indicates that the hazard could be harmful to human life.

CAUTION: Hazard to Equipment

This type of notation indicates that the hazard may cause damage to

the equipment.

IMPORTANT:

This type of notation indicates that the information provided is important to

the installation, operation and/or maintenance of the equipment. Failure to

follow the recommendations in such a notation could result in voiding the

equipment warranty.

NOTE:

This type of notation indicates that the information provided is important to

understanding the operation and limits of the equipment. Failure to follow the

recommendations in such a notation could result in improper or failed

operation.

MORE INFORMATION

When this symbol appears next to text, it means that more information is available in other

manuals relating to the subject. The most common reference is to the FX and VFX Mobile Series

Inverter/Charger Operator’s Manual. Another common reference is the system display manual.

Introduction

6 900-0197-01-00 Rev A

Welcome to OutBack Power Technologies

Thank you for purchasing the OutBack FX Mobile Series Inverter/Charger. This product offers a complete

power conversion system between batteries, shore power, and generator.

Figure 1 FX Mobile Series Inverter/Charger with Turbo Fan

General Safety

WARNING: Limitations on Use

This equipment is NOT intended for use with life support equipment or other medical

equipment or devices.

WARNING: Reduced Protection

If this product is used in a manner not specified by FX product literature, the product’s

internal safety protection may be impaired.

CAUTION: Equipment Damage

Only use components or accessories recommended or sold by OutBack Power

Technologies or its authorized agents.

1Outback Power Technologies Intuitive Control System for Renewable Energy

12-, 24-, 32-, 36-, and 48-volt models

Output power from 2.0 kVA to 3.6 kVA

Designed to be integrated as part of a full system

using FLEXware™ components

Battery (DC)-to-AC inverting with single-phase

120 Vac output at 60 Hz

Shore power (AC)-to-battery (DC) charging

(FX systems are battery-based)

Rapid transfer between shore power (AC source)

and inverter output with minimal delay time

Uses the MATE™, MATE2™ or MATE3™ System Display

and Controller or the AXS Port™ SunSpec

Modbus Interface (all sold separately) for user interface

Supports the OPTICS RE™ online tool1for a

cloud-based remote monitoring and control application

~Requires the MATE3 or the AXS Port

~Visit www.outbackpower.com to download

Uses the HUB4™ or HUB10.3™ Communications Manager (sold separately) for stacking

~Stackable in series (OutBack or Classic), parallel, series/parallel, and three-phase configurations

Automatic neutral-to-ground bond switching

Listed to ANSI/UL 458 (5th Edition) and CSA 22.2 by ETL

Introduction

900-0197-01-00 Rev A

Models

Sealed Mobile Models

Sealed inverter models are designed for dusty and humid environments and can survive casual exposure

to the elements. However, enclosed protection is still recommended. These inverters are internally

ventilated and do not use outside air for cooling. To compensate, most sealed models are also equipped

with the OutBack Turbo Fan assembly which uses external air to remove heat from the chassis.

FX2012MT (2.0 kVA output, 12 Vdc)

FX2024M (2.0 kVA output, 24 Vdc)

FX2524MT (2.5 kVA output, 24 Vdc)

FX2532MT (2.5 kVA output, 32 Vdc)

FX2536MT (2.5 kVA output, 36 Vdc)

FX3048MT (3.0 kVA output, 48 Vdc)

Vented Mobile Models

Vented inverter models are intended for indoor or protected installation only. On average, the wattage of

vented models is rated higher than sealed models. This is due to the greater cooling capabilities of the

vented models.

VFX2812M (2.8 kVA output, 12 Vdc)

VFX3524M (3.5 kVA output, 24 Vdc)

VFX3232M (3.2 kVA output, 32 Vdc)

VFX3236M (3.6 kVA output, 36 Vdc)

VFX3648M (3.6 kVA output, 48 Vdc)

Inverter Model Names

FX mobile model numbers use the following naming conventions.

The model number includes “FX” as the inverter series.

Vented models are preceded with “V”, as in “VFX3648M”.

The first two digits show the power of that model. For example, “FX2012MT” is 2000 watts.

The second pair of digits shows the inverter’s nominal DC voltage. For example, “FXR2524MT” is 24 volts.

Models equipped with a Turbo Fan end with the letter “T”. This designation indicates a sealed model. Vented FX

inverter models are not equipped with Turbo Fans. (Model FX2024M is a sealed model without a Turbo Fan.)

Mobile models (all models featured in this manual) use the letter “M” as either the last or second to

last character (as in “FX2012MT” or “VFX2012M”). These models are meant to be installed in a vehicle and should

not be installed anywhere else. Similarly, a non-mobile inverter should not normally be installed in a vehicle.

For this reason this manual refers to “M” series inverters as “mobile”.

The instructions assume they are

installed accordingly.

IMPORTANT:

Installing an inverter in the wrong application invalidates its listing, may violate

installation codes, and may void the inverter’s warranty.

Other inverters, if they are referenced, are referred to as “permanently installed.”

Introduction

8 900-0197-01-00 Rev A

Components and Accessories

Table 1 Components and Accessories

Components to be Installed Accessories Included

Battery Terminal Cover, red FX Mobile Series Installation Manual (this book)

Battery Terminal Cover, black FX Mobile Series Operator’s Manual

AC Plate “WARNING ELECTRICAL SHOCK” sticker

DC Cover (DCC) or Turbo Fan Silicone Grease Packet

Remote Temperature Sensor (RTS)

Figure 2 Components

DCC (DC Cover)

This covers the DC terminal area on vented inverters. The

DCC provides space to mount other components such as a

DC current shunt.

AC Plate

This plate is used for installations which do not utilize OutBack’s

optional FLEXware conduit boxes. The knockouts are used to

install strain relief for flexible cable.

NOTE: This plate is not to be connected to conduit.

Battery Terminal Cover

These protect the terminals from accidental contact. They are

made of stiff plastic with a snap-on design.

Always keep covers installed during operation.

Turbo Fan Cover

Included in place of the DCC on sealed inverters. Convectively cools

chassis with the external OutBack Turbo Fan to allow maximum power.

NOTE: Do not install the Turbo Fan on a vented inverter.

NOTE: The DC Cover or Turbo Fan does not replace the battery terminal

covers. These covers must be installed in addition to the DCC or fan.

900-0197-01-00 Rev A 9

Planning

Applications

OutBack inverter/chargers are designed to use a battery bank to store energy. In shore-based mobile and

marine connections, the shore power is used as the primary source. When the shore power is removed,

the inverter takes over to run the loads from the batteries. The settings can be changed to accommodate

many applications. Changes are made with the system display.

Mobile FX inverter/chargers work together with power from the utility grid (shore power), generator,

vehicle alternator, and/or renewable energy sources such as photovoltaic (PV) modules. When not using

the batteries, the inverter can charge it from an AC source. The alternator, PV harvest, or other DC sources

can also be used to recharge the batteries.

The FX inverter has one set of terminals for a single AC source. However, it can use two AC sources when

an external transfer switch is installed. The inverter can be independently programmed for each source. It

is common to use shore power and an AC generator. Other combinations of AC sources are possible.

Figure 3 Applications (Example)

Programming

Selection of all inverter programming is performed using a system display such as the MATE, MATE2, or

MATE3. The system display can customize a wide range of parameters.

AC IN

Loads

AC OUT

PV Arra

DC IN

Shore

Power

DC OUT

AC Generator

Charge

Controller

Battery

Bank

Alternator

Mobile FX or VFX

Inverter/Charger

Planning

900-0197-01-00 Rev A

Renewable Energy

The inverter cannot connect directly to PV, alternators, or other DC sources. The batteries are the

inverter’s primary source of power. However, if the DC sources are used to charge the batteries, the

inverter can use their energy by drawing it from the batteries.

A renewable source is always treated as a battery charger, even if all of its power is used immediately.

The renewable source must have a charge controller, or some other regulation method, to prevent

overcharging. OutBack Power’s FLEXmax family of charge controllers can be used for this purpose, as

can other products.

Battery Bank

When planning a battery bank, consider the following:

Cables: Recommendations for battery cable size and length are shown on page 18. The maximum length will

determine the placement of the battery bank. Local codes or regulations may apply and will take priority over

OutBack recommendations.

Battery Type: The FX inverter/charger uses a three-stage charge cycle.

~The cycle was designed for lead-chemistry batteries intended for deep discharge. These include batteries for RV, marine,

golf-cart, and forklift applications. They also include gel-cell batteries and absorbed glass-mat (AGM) batteries. OutBack

Power recommends the use of batteries designed specifically for renewable energy applications. Automotive batteries

are strongly discouraged and will have a short life if used in inverter applications.

~Lithium-based batteries and other advanced battery technologies may require special considerations. Please contact

OutBack Technical Support at +1.360.618.4363 before implanting advanced technologies.

Nominal Voltage: These inverters are designed to work with specific battery bank voltages, which are different

depending on inverter model. Before constructing a battery bank, check the inverter model and confirm

nominal battery voltage.

Charger Settings and Maintenance: A vented battery enclosure may be required by electric code and is

usually recommended for safety reasons. It may be necessary to use a fan to ventilate the battery enclosure.

Batteries must be regularly maintained according to the instructions of the battery manufacturer.

IMPORTANT:

Battery charger settings need to be correct for a given battery type. Always follow

battery manufacturer recommendations. Making incorrect settings, or leaving them at

factory default settings, may cause the batteries to be undercharged or overcharged.

CAUTION: Hazard to Equipment

Batteries can emit vapors which are corrosive over long periods of time. Installing

the inverter in the battery compartment may cause corrosion which is not covered

by the product warranty. (Sealed batteries may be an exception.)

Bank Size: Battery bank capacity is measured in amp-hours. Determine the required bank specifications as

accurately as possible, beginning with the items below. This avoids underperformance or wasted capacity.

These ten items are obtainable in different places, summarized in Table 2 on the next page. Some of the

information is specific to the site or application. Some can be obtained from the battery manufacturer.

Information on OutBack products is available from OutBack Power Technologies or its dealers.

A. Size of load:

B. Daily hours of use:

C. Days of autonomy:

D. Application: This often helps define or prioritize the previous three items. Off-grid systems often require enough

capacity to last for an extended period before recharging. Grid-connected systems frequently need only enough

capacity for short-term backup during outages.

These are the most basic and

essential factors used to

determine bank size.

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