Orion Xtreme Series Manuel utilisateur

XTREME

SERIES

POWER

AMPLIFIERS

INSTALLATION

MANUAL

TABLE

CONTENTS

INTRODUCTION

DESCRIPTION

FEATURES

2-3

SYSTEM

PLANNING

4-TO

SETTING

SIGNAL

JUNIPERS

11-16

INSTALLATION

17-25

SYSTEM

ADJUSTMENTS

TROUBLESHOOTING

SPECIFICATIONS

WARRANTY

INFORMATION

DESIGN

All

ORION

amplifiers

are

designed

our

sophisticated

CAD

system,

utilizing

the

latest

technology

available.

PRODUCTION

All

ORION

amplifiers

are

made

the

USA,

with

high-quality,

double¬

sided

boards

containing

superior-

grade

components.

INTRODUCTION

Congratulations!

You

have

purchased

the

finest

Car

Audio

Amplifier

available

the

market

today.

The

new

XTR

series

Amplifiers

are

the

result

many

years

research

and

development

and

ORION'S

expertise

building

high

quality,

high

performance

amplifiers.

Each

ORION

amplifier

hand

built

and

thoroughly

tested

ensure

that

will

perform

under

the

most

demanding

conditions.

Our

five

step

quality

control

process

and

two

hour

"burn-in"

help

produce

the

best

sounding,

most

reliable

amps

the

planet.

These

new

amplifiers

offer

the

improved

sound

quality

and

raw

power

you

expect

from

ORION,

but

added

bonus

have

added

two

Module

Slots.

The

slots

can

our

new

(crossovers,

and

other

signal

processors

that

will

introduced

the

future.)

These

new

amplifiers

are

compatible

with

any

speaker

system

and

can

used

with

existing

amplifiers

upgrade

your

system.

This

means

you

don't

have

purchase

external

crossovers.

the

"System

Planning

Diagram"

section

have

outlined

some

killer

systems

that

have

been

built

and

tested

our

Technical

Support

Team

Each

system

has

diagrams

and

pictures

the

configuration

jumpers

make

setting

the

inputs

and

crossovers

easy.

you

have

any

question

about

your

new

amplifier

need

help

designing

your

system

call

our

Technical

Support

Department

602-730-8200.

PRODUCT

USE

The

ORION

XTR

Series

sets

new

standards

for

performance

and

reliability.

They

can

attain

sound

pressure

levels

well

excess

130

dB-

Use

common

sense,

and

wear

hearing

protection

when

appropriate.

DESCRIPTION

AND

FEATURES

PRS

MOSFET

POWER

SUPPLY

(PULSE

REGULATED

SUPPLY)

very

large

regulated

power

supply

improves

sound

quality

and

amplifier

damping,

that

large

bass

transients

are

reproduced

accurately.

ORIONs

power

supplies

are

very

stable

and

perform

under

the

most

demanding

conditions.

LARGE

EFFICIENT

HIGH

EFFICIENCY

HEAT

SINK

Large

n'C

machined

high

efficient

anodized

alluminum

heat

sink

incorporating

large

surface

area

allowing

components

run

cooler

and

efficiant

for

maximum

heat

dissapation.

MIXED/MONO

OPERATION

One

amplifier

can

power

entire

speaker

system

using

passive

crossovers.

Left

and

right

speakers

run

stereo

with

woofer

bridged

mono.

This

very

popular

configuration

for

low

cost

entry

level

system.

PARALLEL

DIN

AND

RCA

INPUTS/OUTPUTS

Amplifiers

can

linked

together

using

DIN

RCA

connectors

for

easy

connection

multi-amp

systems.

These

new

eight

DIN

connectors

are

fully

compatible

with

ORION

amplifiers,

crossovers

and

pre-amps.

TWO

BUILT

MODULE

SLOTS

Two

internal

module

slots

are

wired

series

for

unlimited

system

flexibility.

Use

one

crossover

module

for

12dB

per

octave

slope

add

additional

module

create

bandpass

24dB

per

octave

crossover.

Other

types

modules

for

signal

processing

will

introduced

the

future.

INPUT

SIGNAL

ROUTING

AND

SUMMING

The

input

signal

can

routed

back

out

the

amplifier

via

the

DIN

plug

RCA

jacks.

The

signal

can

routed

through

the

internal

crossover

full

range

output.

The

input

signal

can

also

summed

mono.

GAIN

STAGE

BYPASS

The

internal

gain

stage

the

amplifier

can

bypassed

that

one

master

amplifier

can

used

control

the

gain

the

slave

amplifiers.

This

can

used

systems

with

multiple

low

frequency

amps

perfectly

level

match

the

system.

addition,

the

gain

stage

the

high

frequency

amplifier

can

bypassed

for

improved

sound

quality

and

better

signal

noise

ratio.

The

signal

noise

ratio

improved

much

lOdB.

REMOVABLE

TOP

PANEL

This

provides

easy

access

the

crossover

ports

and

signal

jumpers.

After

the

amplifier

installed

very

easy

add

crossover

module

reconfigure

the

input

jumpers.

remove

panel

use

small

flat

blade

screwdriver.

Use

screwdriver

endplate

the

hole

marked

"cover

release".

LARGE

QUICK

DISCONNECT

POWER,

GROUND

AND

SPEAKER

CONNECTORS

These

new

connectors

larger

gauge

wire

and

simplify

the

installation.

With

less

power

loss,

the

overall

power

and

performance

the

system

improved.

MILITARY

SPEC.

DOUBLE

SIDED

PLATED

THROUGH

CIRCUIT

BOARDS

All

ORION

circuit

boards

are

reinforced

with

nickel

and

plated

through

for

greater

reliability

with

through

hole

parts.

VOLT

PHANTOM

POWER

SUPPLY

FOR

ORION

SIGNAL

PROCESSORS

board

power

supplies

for

external

processors

eliminates

grounding

problems

that

can

cause

engine

noise

the

system.

COMPLIMENTARY

BI-POLAR

MATCHED

OUTPUTS

Matched

outputs

have

less

distortion

and

better

sound

quality.

Thermal

stability

improved

heat

dissipated

from

the

devices

evenly.

(AUDIO)

CURRENT

LIMITING

CIRCUITRY

The

amplifier

will

produce

power

lower

impedance

loads,

without

going

into

early

protection.

MODULE

SLOTS

JNPUT

JUMPER

DIN

POWER

LEFT

AUXIUA.RV

RIGHT

AUXILARY

LEFT

INPUT

RIGHT

INPUT

GAIN

SVSTEM

PLy^NNING

The

most

important

part

your

amplifier

installation

system

planning.

Deciding

system

plan

will

determine

the

configuration

your

signal

jumpers,

modules

and

amplifier

wiring.

help

you,

have

included

seven

the

most

common

systems

with

the

information

necessary

configure

the

signal

Jumpers

and

the

modules.

New

XTR

amplifiers

have

the

unique

ability

set

master/slave

configuration.

this

configuration,

the

master

amplifier

controls

the

gain

the

slave

amplifier(s).

SVSTEM

Full

Range

operation

One

amplifier

drives

pair

full

range

speakers.

The

amplifier

configured

for

this

system

from

the

factory.

•

Amplifier

output

full

range.

•

The

lowest

recommended

impedance

2^2

per

channel

stereo.

SOURCE

SVSTEM

Bridged

operation

with

dB/octave

low-pass

crossover

for

low

frequency

drivers.

•

Amplifier

output

low-pass

for

woofer.

•

Amplifier

configured

for

summed

bridged

mono

operation.

•

The

lowest

recommended

impedance

bridged

mono.

SOURCE

AMPUniR

mSe'

OW-PASS

■

ROSSCipiR''

CON

FIC^RATtON

SYSTEM

Mixed-mono

for

bridged

operation

the

woofer

and

stereo

operation

for

the

left

and

right

speakers.

Note:

sure

use

the

correct

passive

crossoi^ers.

•

Amplifier

output

full

range.

•

The

lowest

recommended

impedance

2^2

per

channel

stereo.

•

The

lowest

recommended

impedance

4^2

bridged

mono.

SYSTEM

Bi-amplified

system

•

The

lowest

recommended

impedance

per

channel

stereo.

•

The

lowest

recommended

impedance

bridged

mono.

•

Master

amplifier

configured

for

summed

bridged

mono

operation.

•

Slave

amplifier

configured

for

high-pass

stereo

operation.

•

Slave

amplifier

gain

operational.

AMTOFIER

AIVIPUFIER

Qj:,

700.7

Ig*^

III

ratio,

AMPPFIER

itlilli;

CROSSOVER

CONFIGURATION

SOHte

I'iMB

LOW

PAS.

AMPURER

A^PUFIER

120

HIGH-j

SYSTEM

Audiophile

Bi-amplified

system.

This

system

bypasses

the

gain

stage

the

high

frequency

amplifier

for

better

signal

noise

ratio.

SYSTEM

Multiple

amp

system

for

woofers

with

one

amplifier

the

master

and

two

slave

amplifiers.

The

master

amplifier

controls

the

gain

for

the

slave

amps.

I1II

■

B'^RANGE

liOVIPUFIER

•

The

lowest

recommended

impedance

4^2

bridged

mono.

•

All

amplifiers

are

operating

summed

bridged

mono

configuration.

•

Slave

amplifiers

have

both

module

slots

and

gain

controls

bypassed

for

easy

system

tuning

and

improved

signal

noise

ratio.

•

The

lowest

recommended

impedance

per

channel

stereo.

•

The

lowest

recommended

impedance

4^2

bridged

mono.

•

Master

amplifier

configured

for

summed

bridged

mono

operation.

•

Slave

amplifier

configured

for

high-pass

stereo

operation.

•

Slave

amplifier

gain

bypassed

for

improved

signal

noise

SYSTEM

Tri-Amped

System

•

The

lowest

recommended

impedance

per

channel

stereo.

•

The

lowest

recommended

impedance

bridged

mono.

•

Master

amp

configured

for

summed

bridged

mono

low-pass

operation.

•

Slave

amp

configured

for

stereo

12dB/octave

bandpass

operation.

•

Slave

amp

configured

for

stereo

12dB/octave

high-pass

operation.

•

All

gain

controls

are

operational.

AMRJRER

200

HJGH-PASS

MIDR/

Ampui

Aiiiiiiii:

SETTING

SIGNAL

JUMPERS

FACTORY

SETTING

Your

new

amplifier

has

two

pair

RCA

jacks

and

DIN

connector.

These

can

configured

using

the

Jumper

pins

inside

the

amplifier

for

variety

options.

the

factory

setting,

RCA

jacks

marked

"IN"

are

used

the

input

for

the

amplifier.

The

RCA

jacks

marked

"AUX"are

parallel

with

input

RCAs.

Page

and

show

common

configurations.

Page

shows

configuration

diagram

for

custom

applications.

OTHER

INPUT/OUTPUT

OPTIONS

RCA's

AUX

can

unaltered

full

range

signal

routed

through

the

internal

module

slots.

DEFAULT

SETTINGS

When

you

take

the

amplifier

out

the

box,

the

amplifier

operates

standard

channel,

full

range

amplifier.

The

default

position

for

Input

Jumpers

shown

the

page.

(page12)

CAUTION:

not

change

Input

Jumpers

module

slots

when

the

amplifier

turned

on.

Serious

amplifier

speaker

damage

may

occur

DEFAULT

SIGNAL

JUMPER

CONFIGURATION

•

RCA

AUX

jack

paralleled

RCA

Inputs.

•

DIN

inputs

are

paralleled

RCA

inputs.

•

DIN

AUX

pins

are

disabled.

•

Internal

Gain

Stage

enabled.

•

Both

module

slots

are

enabled.

•

Amplifier

configured

for

stereo

stereo/mono

operation.

activating

summed

mon

operation

•

Adding

the

single

jumper

pictured

below

sums

the

output

the

amplifier

under

any

condition.

•

Left

and

Right

inputs

are

internally

summed.

ACTIVATING

FILTERS

AUX

RCAs

•

Left

and

Right

AUX

RCAs

are

filtered

through

both

internal

module

slots

and

gain

stage.

AMPLIFIER

CONFIGURATION

DIAGRAM

CROSSOVER

CONFIGURATION

USING

CROSSOVER

MODULES

The

ORION

HCCA

Series

amplifiers

have

two

module

slots

series

that

can

used

for

crossovers

and

other

future

modules.

The

HCCA

Series

amplifiers

are

shipped

with

two

bypass

modules

installed.

default

operation,

the

amplifier

output

full

range

(see

figure

1).

Included

with

the

amplifier

additional

module

which

can

installed

either

slot

depending

the

system

configuration

desired.

The

SLF-1

(Selectable

Low

Frequency-1

slot

size)

module

can

configured

for

either

high

low-pass

per

Octave

filter

operation.

has

four

selectable

frequencies:

80Hz,

120Hz,

160Hz

and

200Hz.

The

modules

have

unidirectional

mounting

capability.

This

means

the

module

can

correctly

installed

either

right-side

up-side

down

without

affecting

its

operation.

BYPASS

K*.

Icooni^

BYPASS

ps.

03899

Full

range

(figi)

dB/oct

High-pass

dB/oct

Low-pass

dB/oct

Bandpass

Listed

below

are

the

eight

possible

configurations

when

using

the

SLF-1

crossover

module.

•

The

module

slots

are

configured

series,

this

amplifier

has

the

capability

dB/octave

high-pass,

low-pass,

bandpass

operation.

octave

high-pass

low-pass

operation

also

possible.

additional

module

required

for

bandpass

per

octave

operation.

LOW-PASS

120

LOW-PASS

160

LOW-PASS

200

LOW-PASS

These

Jumpers

determine

crossover

type,

high-pass

low-pass

iSSSSBi

These

Jumpers

determine

frequency.

iU,

iQBBGBi

INSTALLATION

This

section

details

the

mechanical

and

electrical

procedures

you

will

need

perform

the

installation

your

ORION

amplifier.

Take

moment

look

over

the

list

precautions,

tools

and

additional

parts

needed

successfully

complete

the

job.

GENERAL

PRECAUTIONS

Before

installation,

make

sure

you

pick

location

that

will

provide

adequate

ventilation

around

the

amplifier.

The

ORION

amplifier

has

massive

heatsink

fins

couple

generated

heat

surrounding

air

space

via

thermal

conduction.

However,

the

amplifier

mounted

tight

space

without

any

air

movement,

over

time

the

amplifier

can

fail,

spite

its

thermal

protection

circuits.

Therefore,

recommend

that

you

mount

the

amplifier

flat

the

floor

under

the

front

seat

the

trunk.

Remember,

heat

travels

away

from

the

heatsink

fins.

addition,

please

observe

these

precautions:

•

not

enclose

the

top

the

amplifier

unless

you

have

cooling

fan.

•

Direct

cool

air

along

the

length

the

fins,

rather

than

across

them,

for

the

most

efficient

cooling.

Remember,

any

moving

air

will

dissipate

heat.

Note:

When

two

low-pass

filters

the

same

frequency

are

used

for

per

octave

operation,

the

cut

off

frequency

will

decrease

percent.

When

two

high-pass

filters

the

same

frequency

are

used

for

per

octave

operation,

the

cut

off

frequency

will

increase

percent.

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