OptiPure OPS70 Manuel utilisateur

OPS70

Simple Install

Guide

Rev. 1.1

OPS70_Simple_Install_v1-1.indd

Access manuals, spec sheets and additional educational

materials for foodservice water treatment at our website.

www.optipurewater.com

OPS70 Simple Install Guide 2

2.5 gals. Bladder Tank Shown

Completed

OPS70 Installation

Service Contact

For local maintenance and service information, please

contact your nearest Authorized Service Representative.

Service inquiries may be directed to technical support at:

OptiPure, A Division of Aquion, Inc.

101 S. Gary Ave., Suite A

Roselle, IL 60172 USA

Phone #: 972.881.9797

E-mail correspondence to: [email protected]

Environmental Conditions

The OPS70 is certied to operate under the following

conditions:

1. Altitude up to 2000 m.

2. Ambient Temperature of 40˚ - 105˚F (5˚ - 40˚C).

3. Maximum Relative Humidity 80% at 88˚F (31˚C).

4. Installation Category II.

5. Pollution Degree II.

6. Indoor use only, protect from elements.

Safety Instructions

1. Please read and follow these instructions when

connecting and using the system.

2. Securely bolt processor to wall before operating.

3. Avoid cross-connections and install on cold water

supply only.

4. Use approved air gaps when connecting to drain lines.

5. Do not exceed system pressure rating and use water

hammer arrestors when water hammer is evident.

6. Turn o feedwater supply before lter or membrane

cartridge replacement.

vGeneral Information

OPS70 Simple Install Guide 3

vInstallation Requirements

Operating a system on water supplies outside

of the parameters listed below may lead to

premature membrane failure. This product

is for commercial use only and must be

installed and maintained in accordance with

manufacturer’s guidelines and local regulatory

plumbing codes.

Operating Parameters

Typical Membrane TDS Rejection: 97+%

Feed Temperature: 40˚ - 100˚F (4˚ - 38˚C)

Feed Pressure: 50 - 80 psi

(3.4 - 5.9 bar) at 1 gpm

Production (at 77˚F, 60 psi): 70 gals./day

(2.9 gals./hr.)

Recovery: Up to 33%

IMPORTANT NOTE: The production rate is

strictly dependent on feed water temperature

and pressure.

For example: Operating pressure of 30

psi will reduce production by 50%, or

48˚F feedwater will reduce production by

50%.

Location

The system should be installed indoors,

within 25 feet of the equipment water is being

supplied to, and protected from the elements.

Do not let the processor or storage tank

freeze or be exposed to rain or direct sunlight.

Feed Water Connection

An adequate ow and pressure of water to

the unit is essential for successful operation.

Drain

A drain should be located within 10 feet of

the system. Drain must allow a minimum

ow of 2 gals/min. Compliance with most

local plumbing codes requires installation

of an approved air gap in the drain line. The

drain connection should be accessible for

system set-up and service.

Feed-Water Chemistry

Feed TDS: Up to 1200 ppm

Feed pH: 6 - 10

Hardness: 12 grains or less

Free Chlorine: <2 mg/L

Iron (Fe): 0.1 mg/L maximum

Turbidity: <0.05 NTU

Manganese: 0.05 mg/L maximum

Hydrogen Sulde: 0.0 mg/L

Note: The presence of silica or occulants

such as alum or cationic polymers in the

feedwater may cause membrane fouling and

may require special pretreatment. Please

note that membrane failure due to fouling is

not covered by the warranty.

Storage Tank

The tank must be located within 10 feet of

the water processor. The oor beneath the

storage tank should be smooth, clean and

free of sharp objects that could puncture the

bottom of the tank.

Optimized Water Lines to Equipment

Tubing, piping and associated ttings used

to connect optimized water to equipment

should be food grade material with a minimum

pressure rating of 75 PSI. Non-metal, plastic

pipe or reinforced hose or tubing are

recommended. For distribution runs longer

then 15 feet use larger inside diameter tubing

or hose to minimize pressure drop.

OPS70 Simple Install Guide 4

vOPS70 Installation Diagram

Plumbing should be performed in

accordance with local codes.

Feedwater Line -

Green 3/8” - from Feedwater

Valve to Feedwater Inlet

Feedwater Bypass

Valve

Drain Line - Black 1/4” - from

Permeate Pump to Drain

Reject Water

(To Drain)

User-Supplied

Feedwater

Valve

Optimized

Water Outlet

AMS-Q10 Membrane

Cartridge

To Tank

Connection

When installing, locate the storage

tank as near the equipment as

possible to maximize water pressure

and ow. Cut tubing to an ecient

length using a tubing cutter or sharp

blade. Do not cut with wire crimpers

or dikes. When routing and securing

tubing avoid loops or kinks.

Membrane Reject

connection

Optimized Water Line to Tank

- Blue 3/8” - from Processor “To

Tank” Connection to Tank Inlet

Storage

Tank Inlet

(On Valve)

Optimized Water Storage Tank

- 2.5 gals. Bladder Tank Shown

Storage Tank

Valve

(Normally Open)

CTO-Q10 Pre-Filter

Cartridge

Feedwater Inlet

Water Processor

Optimized Water

to Equipment

IMPORTANT - PROTECT PROCESSOR AND

TANK FROM THE ELEMENTS. DO NOT INSTALL

IN DIRECT SUNLIGHT OR WHERE EXPOSED TO

FREEZING TEMPERATURES OR RAIN.

OPS70 Simple Install Guide 5

Mount the system with the Pre-Installed Drain

Line (1/4” black) and Bypass Assembly (3/8” red)

as shown below. Step 1

Attach the system with 2 screws (user supplied)

through the attachment keyholes shown below.

Use anchors or attach directly to studs. Be sure

to allow at least 3” clearance below cartridges

for removal.

vMount Processor

Use Keyholes in Bracket

OPS70 Simple Install Guide 6

Step 2a

Insert the AMS-QT10 Membrane into the center

head and rotate it to the right 1/4 turn to lock.

Step 2b

Remove the plug from the tting at the bottom

of the Membrane and insert the end of the

black tubing coming from the lower left part of

the Permeate Pump.

Attention: Warranty will be void if

this step is not performed properly.

Step 3

Insert and lock the CTO-Q10 Cartridge into the

Pre-Filter Head as shown.

NOTE: The pre-lter head has a built-in shut o

valve. When the lter is removed, water will not

ow. When the lter is installed, water will ow

to the system.

vInstall Membrane

vInstall the Pre-Filter

...To Bottom

of Membrane

OPS70 Simple Install Guide 7

Make Drain Connection

vMake Feed Connections

Step 4

Route and connect the loose end of 1/4”

black tubing coming from Permeate Pump on

processor to a suitable drain; cut to length and

fasten to the wall and at the drain connection.

(Some locations may require an approved air

gap. Optional OptiPure Air Gap available, part

number: 164-89905)

Step 5a

Install the Feedwater Adapter (from the

installation kit) into the user-supplied 1/2”

Feedwater Supply Valve. (Do not over-tighten.)

Step 5b

Connect a piece of 3/8” green tubing to the Feed

Water Supply Valve. Connect the other end to

the Feed Water Inlet on processor.

Step 6

Install the Tank Valve – hand tighten. Install the

3/8” Tee (tubing is in the tee) as shown above.

Ensure the Valve is CLOSED.

Step 6

Feed Water

Adapter (Supplied)

Install Tank Valve

and Tee Assembly

Tank Valve in

CLOSED position

OPS70 Simple Install Guide 8

Step 7a

Connect a piece of 3/8” blue tubing to the

Optimized Water Fitting from the processor.

Connect the other end to the Tank Tee as

shown below.

Step 7b

The remaining connection at the Tank Tee is the

Optimized Water Outlet. Insert the barbed end

of the connector tting into the 1/2” gray hose

and secure with clamp. Insert into the Tank Tee

as shown. This will later be the water supply

connection to downstream equipment.

Do not connect to equipment at this time.

vMake Optimized Water Connections

Step 7a

Step 7b

Connector

Fitting

OPS70 Simple Install Guide 9

Step 8

Temporarily route the 1/2” gray hose from the

Optimized Water Outlet on the Storage Tank to

a drain or sink.

Step 9a

Ensure Bypass Valve is CLOSED.

Step 9b

Ensure Tank Valve is CLOSED.

Step 10

Open the Feed Valve. Allow water to ow to

drain until all air is purged from the system.

Close the Feed Valve after ushing.

Note: During normal operation, the water

ow alternates between the optimized water

line and the drain line. You will notice that the

water ow pulses when the system is making

water.

vFlush the System

Step 8

Step 9b

Step 10

Step 9a

OPS70 Simple Install Guide 10

vConnect to Equipment

Step 11a

Route and secure the 1/2” gray hose from the

Optimized Water Outlet on the Tank to the

downstream equipment connection.

Step 11b

Make the connection to the equipment. If used,

insert the barbed end of the 3/4” GHT connector

(supplied) into the 1/2” gray hose and secure

clamp. Connect ONLY to the treated/steam

water connection at the equipment. Do not

connect to the drain/condensate supply.

Step 12

Turn the Tank Valve to the OPEN position. The

installation is complete and the system is ready

to be placed into service.

Optimized Water

to Equipment

Step 11 Step 12

Tank Valve in

Open position

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