OMS TENERIFE Series Manuel utilisateur

Use and maintenance manual

AUTOMATIC SLICING MACHINE

Edition January 2016

INTRODUCTION

This manual has been created in order to provide customers with all the

information about the machine and the safety standards related to it, in

addition to the use and maintenance instructions that enable it to be used

in the best way possible, ensuring it remains efficient over time.

This manual should be delivered to the persons in charge of using the

machine.

The machines are subject to possible updates, so may feature different

details from the ones depicted. This possibility does not in any way

compromise the content of the manual.

Our company thanks you for choosing this product and remains at your

disposal for any further information.

CONTENTS

CHAPTER 1 INFORMATION ON THE MACHINE ...................................... 6

1.1 GENERAL PRECAUTIONS........................................................... 6

1.2 SAFETY DEVICES INSTALLED ON THE MACHINE .......................... 8

1.2.1MECHANICAL SAFETY DEVICES ................................................. 8

1.2.2 ELECTRICAL SAFETY DEVICES ................................................... 8

1.3 DESCRIPTION OF THE MACHINE ................................................ 9

1.3.1GENERAL DESCRIPTION ........................................................... 9

1.3.2CONSTRUCTION CHARACTERISTICS .......................................... 9

1.3.3COMPOSITION OF THE MACHINE ..............................................10

CHAPTER 2 TECHNICAL DATA............................................................. 12

2.1 DIMENSIONS, WEIGHT, SPECIFICATIONS..................................12

CHAPTER 3 RECEIVING THE MACHINE ............................................... 14

3.1 SHIPPING THE MACHINE .........................................................15

3.2 CHECKING THE PACKAGING UPON RECEIPT ...............................16

3.3 DISPOSING OF THE PACKAGING...............................................16

CHAPTER 4 INSTALLATION ................................................................ 17

4.1 POSITIONING THE MACHINE ....................................................17

4.2 ELECTRICAL CONNECTION.......................................................17

4.2.1SLICING MACHINE WITH SINGLE PHASE MOTOR ........................17

4.2.2SLICING MACHINE WITH THREE PHASE MOTOR .........................17

4.3 WIRING DIAGRAMS ................................................................18

4.3.1WIRING DIAGRAM OF THE THREE PHASE SYSTEM ......................18

4.3.2WIRING DIAGRAM OF THE SINGLE PHASE SYSTEM .....................19

4.4 GENERAL OPERATION CONTROL ...............................................20

CHAPTER 5 USING THE MACHINE....................................................... 20

5.1 CONTROLS.............................................................................20

5.2 OPERATION............................................................................21

5.2.1MANUAL OPERATION...............................................................21

5.2.2COMPLETE AUTOMATIC OPERATION..........................................21

5.2.3SEMIAUTOMATIC OPERATION ..................................................21

5.3 LOADING AND CUTTING THE PRODUCT .....................................22

5.3.1NORMAL TRAY ........................................................................22

5.3.2TRAY WITH CONTROL RODS ....................................................23

5.3.3TRAY WITH SPECIAL ARM ........................................................24

5.4 SHARPENING THE BLADE.........................................................25

CHAPTER 6 ROUTINE CLEANING ........................................................ 26

6.1 GENERAL INFORMATION..........................................................26

6.2 HOW TO CLEAN THE SLICING MACHINE ....................................26

6.2.1CLEANING THE PRODUCT HOLDER TRAY....................................26

6.2.2CLEANING THE BLADE, THE BLADE GUARD AND THE RING ..........27

6.2.3CLEANING THE SHARPENER .....................................................28

6.2.4CLEANING THE SLICE DEFLECTOR ............................................28

CHAPTER 7 MAINTENANCE................................................................. 29

7.1 GENERAL INFORMATION..........................................................29

7.2 MAINTENANCE .......................................................................29

7.2.1BELT .....................................................................................29

7.2.2FEET .....................................................................................29

7.2.3POWER CABLE........................................................................29

7.2.4 BLADE ...................................................................................29

7.2.5WHEELS ................................................................................29

7.2.6LUBRICATING THE SLIDING GUIDES.........................................30

CHAPTER 8 DEMOLITION AND DISPOSAL........................................... 30

CHAPTER 9 TROUBLESHOOTING......................................................... 31

9.1 TROUBLESHOOTING................................................................31

INDEX OF FIGURES

Figure 1 - Overview of the slicing machine ................................................11

Figure 2 - Overall dimensions ..................................................................12

Figure 3 - Description of the packaging .....................................................15

Figure 4 - Marking on the packaging.........................................................16

Figure 5 - Data plate - Serial number .......................................................17

Figure 6 - 400 V three phase wiring diagram with 5P plug ...........................18

Figure 7 - 230 V single phase wiring diagram with SCHUKO plug..................19

Figure 8- Location of the controls .............................................................20

Figure 9 - Overview of the slicing machine with normal tray ........................22

Figure 10 - Overview of the slicing machine with control rod tray .................23

Figure 11 - Overview of the slicing machine tray with special arm ................24

Figure 12 - Blade sharpening - initial operation ..........................................25

Figure 13 - Sharpening operation ............................................................25

Figure 14 - Returning the sharpening unit to the rest position......................25

Figure 15 - Carriage view ........................................................................26

Figure 16 - Detaching the blade guard .....................................................27

Figure 17 - Cleaning the blade with the cloth .............................................27

Figure 18 - Positioning the blade extraction jig ..........................................28

Figure 19 - View of the slice deflector .......................................................28

Figure 20 - Lubrication Points ..................................................................30

CHAPTER 1INFORMATION ON THE MACHINE

1.1 GENERAL PRECAUTIONS

The slicing machine must only be used by trained personnel who must be

fully aware of the safety standards contained in this manual.

In the event of staff turnover, ensure that training is provided.

Although safety devices are installed on the machine at hazardous spots,

do not place hands near the blade or the moving parts.

Before performing any cleaning or maintenance, unplug the machine from

the mains.

When performing maintenance or cleaning on the slicing machine (and

when the protection devices are therefore removed), carefully evaluate

the residual risks.

During maintenance or cleaning, stay focused on the operations in

progress.

Do not use corrosive or flammable substances to clean the slicing

machine. Use mild disinfectants specific for food equipment.

For cleaning, follow the instructions given in Chapter 6 “Routine cleaning”

carefully.

Do not wash the slicing machine with jets of high pressure water or

submerge it in water or other liquids.

Regularly monitor the condition of the power cable. A cable that is worn or

not intact in any way represents a serious electrical hazard.

Do not pull the slicing machine cable or the slicing machine itself in any

way in order to unplug it!

Do not use the slicing machine when, after repeated sharpening, the

external diameter of the blade has been reduced by 10 mm.

If you believe or note that the slicing machine is malfunctioning, do not

use it, do not attempt to repair it directly and contact the “Service

Centre”.

Do not use the slicing machine for frozen products, meat and fish with

bones and non-food products.

Do not leave the slicing machine exposed to adverse weather conditions:

sun, rain, spray, ice, humidity.

If the slicing machine is not used, unplug it from the mains.

If the machine remains unused for long periods, before using it again,

have it checked by a “Service Centre”.

Caution! Never cut the product near the end without the aid of the

product pusher arm and do not assume positions where body parts

could come into direct contact with the blade.

1.2 SAFETY DEVICES INSTALLED ON THE MACHINE

1.2.1 MECHANICAL SAFETY DEVICES

As regards safety devices of a mechanical nature, the slicing machine

described in this manual complies with the Machinery Directive 2006/42/EC

and the EN 1974 standard (Slicing machines, safety and hygiene

requirements), which envisages the following (see 1.3.3):

-removable blade guard

-irremovable fixed blade guard ring around the blade to protect the area

not used during cutting

-product pusher that cannot be completely overturned

-product pusher knob

-hand guard made of transparent plastic secured to the product holder tray

-carriage that can only be removed when the slice thickness control dial

and the ribbed thickness gauge tray is set to “0” and when the carriage is

positioned at the start of the run at the operator side. In these conditions,

the mechanical lock intervenes and it is possible to remove the product

holder tray.

N.B: In accordance with paragraph 1.7.2 “Warning of residual risks” of

Annex 1 of the Machinery Directive 2006/42/EC, it should be noted

that the blade guard ring, in the sharpening area, does not totally

eliminate the risk of being cut. While reducing the extent of the risk,

the ring is made in compliance with European Standard EN 1974.

1.2.2 ELECTRICAL SAFETY DEVICES

Safety devices to protect against electrical hazards have been added in accordance

with:

-EN 60335-1 standards

-EN 60335-2-64 standards

-the Low Voltage Directive 2014/35/UE

-the Electromagnetic Compatibility Directive 2014/30/UE

A relay is inserted in the control circuit and, in the event of an accidental

power cut, requires the slicing machine to be restarted (reset) intentionally.

1.3 DESCRIPTION OF THE MACHINE

1.3.1 GENERAL DESCRIPTION

The range of CE automatic professional slicing machines has been designed and

created by our company, with the specific aim of ensuring:

-maximum safety during use, cleaning and maintenance;

-maximum hygiene, obtained through a meticulous selection of materials

that come into contact with food, and the removal of corners in the part of

the slicing machine that comes into contact with the product, sin order to

ensure easy and thorough cleaning as well as easy disassembly;

-maximum cutting precision thanks to the cam mechanism;

-maximum cutting capacity from 0 to 14 mm;

-sturdiness and stability of all components;

-quietest possible operation thanks to the belt drive;

-reduction of noise emissions below 70 dB;

-easy handling.

1.3.2CONSTRUCTION CHARACTERISTICS

The professional slicing machines in the range listed above are made of an

aluminium alloy which guarantees contact with food (hygiene) and ensures that

it is not attacked by acids and salts as well as giving a high level of resistance to

oxidation.

The blade, made of hardened steel, ensures precise, clean cutting of the

product.

Most other components are made of:

-ABS

-Lexan

-AISI 430 or 304 steel

1.3.3 COMPOSITION OF THE MACHINE

Normal tray

Tray with adjustable rods

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