OMEGA AIR WOS Manuel utilisateur

3400328-WOS_v1.03-OmegaAir_eng_ver10072012

Installation and operating

manual

WOS water-oil separator

Please read the following instructions carefully before installing separator unit into service.

Trouble free and safe operating of the unit can only be guaranteed if recommendations and

conditions stated in this manual are respected.

WOS - Installation and operating manual

Components

Water

Oil

Part

Inlet connection- condensate (water, oil)

Depressurization chamber (with air filter)

First stage chamber

Condensate flow

Oil filter cartridge

Condensate flow (water, residual oil traces)

Activated carbon filter cartridge (final oil

elimination)

Clean water outlet (residual oil content

<10ppm

Second stage chamber

WOS - Installation and operating manual

Technical data

Size Cold climate zone

15°C 60%RH

Mild climate zone

25°C 60%RH

Hot climate zone

40°C 100%RH

WOS-4

2,89

2,43

1,23

Max oil adsorption[kg]

4,82/170,22

4,04/142,80

2,05/72,32

Max FAD [Nm3/min]/[scfm]

2,3

3,4

6,3

Max condensate flow [l/h][1]

WOS-8

6,01

5,04

2,55

Max oil adsorption[kg]

10,01/353,55

8,40/296,60

4,25/150,21

Max FAD [Nm3/min]/[scfm]

4,7

7,1

13,1

Max condensate flow [l/h][1]

WOS-20

14,64

12,28

6,22

Max oil adsorption[kg]

24,40/861,73

20,47/722,92

10,37/366,12

Max FAD [Nm3/min]/[scfm]

11,4

17,2

32,0

Max condensate flow [l/h][1]

WOS-35

25,40

21,31

10,79

Max oil adsorption[kg]

42,34/1495,07

35,52/1254,24

17,99/635,21

Max FAD [Nm3/min]/[scfm]

19,8

29,8

55,6

Max condensate flow[l/h][1]

[1]Max condensate volume per condensate drain single discharge is 0,250 ltr.

[2]Max. operating temperature is 65°C, but when temperature is over 45°C, performance may decrease.

Materials

Housing material

HDPE

Fittings

Brass, Brass-zinc plated, Steel

Filter material

PP (polypropylene), Active carbon

There is Technical datasheet available. For additional technical specification, contact

manufacturer.

WOS-4

WOS-8

WOS-20

WOS-35

Nr. of inlet connections

Nr. of outlet

connection

Connection type

Hosetail for pipe Ø int. 10 mm

DIMENSIONS

A [mm]

416

730

820

960

B [mm]

243

343

366

386

C [mm]

411

680

940

1137

Operating temperature

1,5 - 45°C (max. 65°C)[2]

35 – 113°F (max. 149°F)

[2]

Operating media

Condensate (air, water, oil); non-

aggressive; not suitable for emulsion

Residual oil content

Less than 10ppm

WOS - Installation and operating manual

Safety instructions

The relevant safety at work and accident prevention regulations, plus operating instructions,

shall apply for operating the separator. The separator has been constructed in accordance

with the generally recognized rules of engineering.

Ensure that installation complies with local laws and directives.

Operator/user of the separator should make himself familiar with the function, installation

and start-up of the unit. All the safety information is always intended to ensure your

personal safety.

·Do not apply pressure to the separator.

·The permissible working temperatures and pressures for ad-on parts and separator

elements are given under “Technical data sheet” and “Installation and operating

manual” for those ad-ons. Maximum temperature and pressure for assembled

system is the lowest of any individual part.

·The medium used may not have any corrosive components that could attack the

materials of the separator in a way that is not permitted. Do not use the separator in

hazardous areas with potentially explosive atmospheres.

·All installation and maintenance work on the separator may only be carried out by

trained and experienced specialists.

·It is forbidden to carry out any kind of work on the separator and piping, including

welding and constructional changes, etc.

·Depressurize the system before carrying out the installation work.

·Use original spare parts only.

·Use the device for appropriate purpose only.

·There shouldn’t be any tension between separator and installation. Separator

shouldn’t be subject to any stress, vibration or other influence that could cause

damage to the unit.

WOS - Installation and operating manual

Appropriate use

WOS water oil separators are intended for separating lubricant oil from

condensate from compressed air systems. This appliance must be used only for

the purpose for which it was specifically designed. All other uses are to be

considered incorrect.

The manufacturer cannot be held responsible for any damage resulting from improper,

incorrect or unreasonable use.

Use genuine spare parts only. Any damage or malfunction caused by the use of ungenuine

parts is not covered by Warranty or Product Liability.

Advanced dimensioning

For advanced dimensioning please use following equations

( )[]=m(Max oil adsorption)[g]

FAD(compressor)Nm

hc(oil carryover)󰇣g

Nm󰇤

Oil carry over (c) can be determined by measuring oil volume at two sequential compressor

services. In order to determine oil carry over compare initial volume of new oil with volume

of oil drained out of compressor at oil replacement. It is recommended to keep a record of

compressor services. When oil carry over is not known we suggest to use c(oil

carryover)=0,005g/Nm3.

( )󰇣

󰇤=

(( )[]( )[])()

10

(comp. working hours between oil changes)[]()



WOS - Installation and operating manual

Installation

·Unpack the device

·It is recommended to place the device near the wall. Test valve is located on front

side of the device.

·Make sure that you have easy access to the front side of the device.

·Take both bags (carbon and polypropylene) out and remove protection foil from both

filter bags. Then put the cartridge back in the device.

·Make sure that white filter element is inserted in chamber 1 and carbon filter

element is inserted in chamber 2.

·Fill the device with clean water!

·Connect device to the system.

·Outlet must be connected to the sewage system.

Warning

It is strongly recommended to fill the device with clean water at least 24h (we recommend

to fill water into cartridge 1 day before installation/service) before you start to drain

condensate into the separator. If you start to drain condensate into an empty device, filter

element can get saturated instantly or efficiency may be decreased.

WOS - Installation and operating manual

Maintenance

It is recommended, that you do a check once per week to evaluate filter element saturation.

To test water quality use test set. Instructions are attached in test set. Filter element must

be replaced when first of the following parameters appears:

·4000 operating hours of compressor[3]

·12 months regardless compressor operating hours

·Oil concentration in outlet reaches concentration determined with local directives

and laws.

[3] At compressor oil carry over 2,5mg/m3. Lower/higher oil carry over means proportionally longer/shorter lifetime (e.g. if

oil carryover is 5mg/m3lifetime reduces to 2000 operating hours).

Water quality can also be checked with “oil indicating test paper”. For test set please contact us or your local distributor.

·Damaged components are to be replaced by new ones. If a marked degree of

damage is found, the entire vessel is to be replaced.

·Carry out a check for leaks once the maintenance work has been finished.

Warning

Disposal of used filter elements must be carried out in accordance with local regulations

and laws.

Warranty exclusion

The guarantee shall be void if:

·The operating instructions were not followed with respect to initial commissioning

and maintenance.

·The unit was not operated properly and appropriately.

·The unit was operated when it was clearly defective.

·Non-original spare parts or replacement parts were used.

·The unit was not operated within the permissible technical parameters.

·Unauthorised constructional changes were made to the unit or if parts of the unit

that may not be opened were dismantled.

WOS - Installation and operating manual

OMEGA AIR d.o.o. Ljubljana

Cesta Dolomitskega odreda 10

SI-1000 Ljubljana, Slovenia

Tel.: +386 (0)1 200 68 00

Fax.: +386 (0)1 200 68 50

E-mail: info@omega-air.si

www.omega-air.si

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