OHTAKE FM-36 Series Mode d’emploi
ＱＵＩＣＨＥＲ
ＮＳＲＩ Type
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Operation manual (Maintenance）
自動ネジ供給機
FM-36
Series
Automatic Screw Feeder
FM1MA01M a
・Read these instructions for the proper use of this machine.
・After having read these instructions, keep them in a convenient
place so you or the operator can refer to them whenever necessary.
02M
Note：About the screws stock limit
If too much screws are placed into the storage chamber of the feeder, it may affect the process of screw feeding, or
cause the machine to be overloaded and malfunction.
Please refer to the diagram below and carefully adjust the screw level to be 2 ～3mm below upper edge of the rail.
(When the scoop plates are at the lowest point.)
㹼 㹼
Upper edge of
the rail
Lowest point of the
scoop plates
×Too much screws
○Moderate amount of screws
CAUTION ！
– １–
Install this machine at a level, stable place.
If you install this machine in an unstable location, it may topple or fall, causing personal injury.
Do not operate this machine in places where a ammable or explosive gas exists or the humidity is high.
Using this machine in such places will create a safety hazard.
When shutting down this machine at day’s end or leaving it unused for long periods of time, disconnect its
AC adapter from the power outlet.
Installation
When shutting down this machine at day’s end or leaving it unused for long periods of time
CAUTION
CAUTION
CAUTION
1. Before Use
Thank you very much for purchasing our Automatic Screw Feeder, 『FM-36 series』.
Please check up the accessories supplied with it before using it.
Accessories Operation manual x1 AC adapter x1 Allen wrench x1 Screwdriver x1 Ground wire x1
Before using your product, please read this manual carefully to get best results from the product.
2. Operating Precautions
6. Maintenance----------------------------------------------------------14
7. Replacing Parts------------------------------------------------------15
8. Points to Check Before Requesting Repair Services------17
9. Principal Specifications---------------------------------------------22
10. Warranty Terms-------------------------------------------------------24
11.External dimension---------------------------------------------------25
1. Before Use-----------------------------------------1
2. Operating Precaution----------------------------1
Precautions in Ejecting Screws --------------3
3. Component Names-----------------------------4
4. Identifying the Unit Type------------------------5
5. Getting this machine ready-------------6
Contents
– ２–
Use the accessories AC adapter only.
Do not scratch the rail. Do not apply any oil or grease to the rail.
Use the specied screws only. Avoid using screws to which oil, grease, dirt, or other foreign matter is attached.
When removing screws, exercise care not to apply any undue force or shock to them.
Do not position your ngers or foreign objects in the screw bin, holes, or other open spaces because you may be
injured. Be sure that no inappropriate screws or foreign objects are allowed to enter this machine.
If any abnormality occurs during operation, turn off the power switch and disconnect the AC adapter from the
power outlet.
If you continue to use this machine while it is acting abnormally, a risk of re, electric shock, or personal
injury may be caused. If you encounter any abnormality, contact your local dealer.
When this machine requires maintenace, contact your local dealer.
Rail
AC adapter
Compatible screws
Screw removal precautions
Avoid inserting foreign objects
Abnormalities during operation
Avoid making attempt to repair, disassemble, or modify this machine
CAUTION
CAUTION
CAUTION
CAUTION
When the earth wire is connected, loosen the screw near the mark once.
After attaching the earth wire,tighten the screw again.
Attachment of the earth wire
the bottom of the main body
– ３–
①
③
④
②
Precautions in Ejecting Screws
Please use maximum care in ejecting screws from the Screw bin for changing screw types, replacing the rail and so forth.
◎Screws could fall into the inside of this machine if ejection is mishandled.
◎If this machine is tilted or turned back with screws being accumulated at the unloading port or left on the rail, screws may fall into
the inside of this machine.
◎Unload screws from the unloading port and move all screws from the rail to the screw bin, take them from the chamber.
◎ See the illustrations below for ejecting screws. Use maximum care in ejecting screws from the screw bin not to let them fall into
the inside of this machine.
①Turn off the power switch.
②Unload screws from the unloading lever.
③Tilt the machine backyards,and slide all the screws from the rail back to the screw bin.
Check that no screws are left at the unloading port and on the rail before
ejecting screws from the screw bin.
④ Eject the screws from the screw bin.
– ４–
Rail front-rear
position lock screw
Power switch
LCD panel
Holding plate
(Screw guide 1)
Unloading lever
Screw bin
Screw bin lid
Bit guide assembly
Rail
assembly
Escaper disc
Front cover
Shutter (installed in front
of the passage plate)
Bin scooping
plate
Brush
Timer setting control
DC jack
Bin scooping
plate
Screw bin
Passage plate
Passage window (in the passage
plate)
Passage plate
lock screw
External output
signal line
3. Component Names
– ５–
Identication seal
Identication
seal
4. Identifying the Unit Type
Before using this machine, check to make sure that the nominal diameter of the applied screw meets the unit type.
To identify the unit type, remove the front cover and the rail assembly and look at the labels afxed to the rail assembly and the
Escaper Unit.
This machine can be customized to screws of different sizes by replacing the rail assembly and the Escaper Unit.
This machine ships factory-adjusted to handle pan-head screws.
If this machine requires adjustment to meet the kind of screw to use, make
the following checks and adjustments beforehand:
Brush check and adjustment
Passage plate check and adjustment
Holding plate check and adjustment for height of screw
Rail assembly and Escaper Unit check and adjustment
Type Model number
Screw
nominal
diameter
Exchange
Kit
number
Rail model
number
Escaper Unit
model
number
Passage
plate model
number
FM-3630 3.0 FR30SET FR30 F30 W3630
FM-3635 3.5 FR35SET FR35 F35 W3635
FM-3640 4.0 FR40SET FR40 F40 W3640
FM-3650 5.0 FR50SET FR50 F50 W3650
FM-3660 6.0 FR60SET FR60 F60 W3660
FM-36
Unit with the oor-type
(NJ-80) NEJIKURA installed
Unit with the tower-type
(T-510) NEJIKURA installed
Do not allow screws cover top surface of the rail groove. (The
screws must be positioned about 2 to 3 mm lower than top
surface of the groove.)
– ６–
5. Getting this machine ready
5.1 Supply of Screws
Loading this machine with too many screws could
adversely affect their alignment and transfer.
The approximate maximum supply of screws is illustrated
in the gure at right. Consult this gure for loading screws.
• Turn the power switch on, then off to move the Bin scooping plate to the
lower position.
• Load screws to a roughly 2 to 3 mm lower than the top surface of the rail
groove. Check to make sure that the top surface of the rail groove is not
covered by the screws.
• Adjust the supply of screws by observing behavior of this machine in
operation.
This machine comes with an overload protection circuit.
The protection circuit trips when the moving parts of this machine are
overloaded, such as when screws being stuck in the moving parts, or too
many screws being put in the screw bin.
Actuation of the overload protection circuit
If the moving parts of this machine are overloaded, the drive motor reverses
for a predetermined period of time and then returns to forwarding. When
the overload imposed on the moving parts of this machine no longer
exists during reversing, the drive motor returns to normal forwarding. If
the overload imposed on the moving parts of this machine persists during
reversing, the drive motor reruns the sequence of reversing, forwarding,
reversing, forwarding and so forth for a predetermined period of time before
it is powered off. The escaper disc continues operating, though.
Thus explained, if the drive motor is powered off, turn off the power switch
and remove the overload imposed on the moving parts of this machine.
For example, if you have put too many screws in the Screw bin, correct the
supply of screws. If screws or any other objects are stuck in the moving
parts of this machine, remove them.
After the overload has been removed, turn on the power switch to put this
machine back into operation (power-on reset).
• A screw stock option, NEJIKURA is available which loads screws
automatically to maintain the supply of screws. Please check with your
dealer if you need this option.
CAUTION
While the LCD panel LED is on, push the unloading lever forward
until it hits the stopper.
Screws will drop onto your palm at the same time.
This machine, when just powered on, behaves differently
depending on the state in which it had been powered off.
This machine won’t start unless you push the unloading lever.
Return your hand to front with care not to drop the screws off
your palm.
The LCD panel LED goes out and this machine restarts.
– ７–
5.2 Unloading Screws
This machine ships factory-adjusted with handle pan-head screws. This
machine should require the following checks and adjustments depending
on the kind of screw to use:
LCD panel setting change
Brush check and adjustment
Passage plate check and adjustment
Holding plate check and adjustment
Rail assembly and Escaper Unit check and adjustment
• When the power switch is turned on, the Bin scooping plate moves up
and down for a predetermined period of time and then stops.
• Push in the unloading lever to start this machine.
• When a preset count of screws has accumulated at the unloading port,
the LED lights up, the buzzer sounds, and this machine halts with a
certain delay.
• Push in the unloading lever to unload the preset (metered) count of
screws and the LED goes out, with this machine restarting.
• If you push the unloading lever before a preset count of screws is
stored, the LED blinks and the buzzer continues sounding. This
machine then starts recounting the preset count of screws after a
period of time.
• Push the unloading lever forward until it hits the stopper. The LCD
panel LED does not go out and this machine does not restart unless
the unloading lever makes full contact with the stopper.
Preset total indicator Preset count indicator
LED indicator Setup buttons
– ８–
5.3 LCD Panel Indicators and Settings
◎LCD Panel Indicators
<Preset count indicator>
• Shows a preset count of screws.
• Decrements each time a screw is delivered to the unloading port.
• Is reset to the preset count when the preset count of screws has
accumulated at the unloading port.
• Blinks while changes are being made to the preset count.
• Each time the preset count of screws has accumulated at the
unloading port, this machine stops. When screws are unloaded from
the unloading port, this machine restarts.
<Preset total indicator>
• Shows the total of preset counts of screws.
• Increments each time a preset count of screws are accumulated at
the unloading port.
• Each time the count of screws has accumulated at the unloading
port, this machine stops. When the screws are unloaded from the
unloading port, this machine restarts.
<LED indicator>
• Lights up each time a preset count of screws has accumulated at the unloading port.
• Blinks when the unloading lever is manipulated while unloading a preset count of screws.
• Blinks while changes are being made to the sound volume.
<Setup buttons>
• Make changes to settings.
• The LCD panel indicators and settings are backed up by internal memory in times of power outages or when the power switch is
turned off. When the power is restored, however, you need to manipulate the unloading lever to start this machine.
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