Ohlins HO 1072 Manuel utilisateur

Öhlins Racing AB

Box 722

S-194 27 Upplands Väsby, Sweden

Phone +46 8 590 025 00

fax +46 8 590 025 80

reserved. Any reprinting or

unauthorized use without the written

permission of Öhlins Racing AB

is prohibited.

www.ohlins.com

Öhlins products are subject to

continuous improvement and

development, therefore, although

these instructions include the most

up-to-date information available at

the time of printing, minor updates

may occur.

To ﬁnd the latest information contact

your Öhlins distributor. Please

consult your Öhlins dealer if you

have any questions regarding the

contents in this document.

Shock Absorber for Honda TRX 450 - rear

HO 1072

Mounting Instructions

Part No. Pcs.

Shock absorber HO1072 1

C-spanner 00710-02 1

Spring clip 00516-01 1

Spring adapter 00543-05 1

Sticker 00191-23 2

Öhlins Sticker 00197-01 2

Memo Notes Sticker 01180-01 1

General Info Sheet TTX 01198-01 1

Owner’s Manual ATV 07235-01 1

Before installing this product, check the

contents of the kit. If anything is missing, please

contact an Öhlins dealer.

Kit Contents

Please note that during storage and

transportation, especially at high ambient

temperature, some of the oil and grease used for

assembling may leak and stain the packaging.

This is in no way detrimental to the product,

wipe off the excessive oil/grease with a cloth.

Part no. HO1072_0

Issued 2010-04-15

Warning!

Before installing this product, read the Öhlins

Owner’s Manual. The shock absorber is an

important part of your vehicle and will affect the

stability.

Note!

No spring included in this kit. See spring

recommendation in this folder. Consult an Öhlins

dealer for advice.

Set-up Data

Spring Guide

Warning!

Before riding, always make sure that the

basic settings made by Öhlins are according

to recommended Set-up Data. Read about

adjustments and setting up in the Öhlins

Owner’s Manual before you make any

adjustments. Contact an Öhlins dealer if you

have any questions about setting up the shock

absorber. Spring Preload

Adjuster

Recommended set-up

Rebound 10 clicks

Compression 10 clicks

Spring Preload 1 mm

CSC 24 clicks

Shock Absorber Data

Length 388 mm

Stroke 110 mm

Free Sag and Ride Height

Free sag, front 60±5 mm

2½±¼’’

Free sag, rear 30±5 mm

1¼±¼’’

Ride height, front 80±5 mm

3¼±¼’’

Ride height, rear 105±5 mm

4½±¼’’

Rider’s weight Spring Rate

75kg/ 165 lbs 06320-08 48N/mm

85kg/ 187 lbs 06320-09 50N/mm

95kg/ 209 lbs 06320-11 54N/mm

CSC

Compression

Damping Adjuster

Adjustments

Rebound

Damping Adjuster

1 2

Install the Spring Install the Shock Absorber

Spring

Spring clip

Spring

platform

clamp

Spring

platform

Spring Preload = A - B

A Free spring length

B Installed spring length

Note!

Install the spring to the shock absorber before

installing the shock absorber on the vehicle.

Measure the free length of the spring (A).

Loosen the screw on the spring platform

clamp so that you can move the spring

platform as far up as needed to install the

spring.

Put the shock absorber up-side-down in a

vice so that you can install the spring, adapter

and the spring clip.

Note!

The spring platform and spring are press ﬁtted.

Push hard to install the spring.

Measure the spring length. Adjust the spring

preload to the recommended setting, see

section Adjustments and Set-up data in this

folder.

Install the shock absorber to the vehicle

according to the procedure in this folder.

Check sag and ride height (see the

Owner’s Manual) and adjust the spring

preload again if necessary.

Note!

Tighten the screw on the spring platform clamp

before riding the vehicle.

Warning!

It is advisable to have an Öhlins dealer install the

shock absorber.

When installing, consult the Vehicle Service Manual.

Note!

Before installing the shock absorber, make sure

that the correct spring is installed.

Remove the seat.

Raise the rear end of the vehicle so that the

original shock absorber is in an unloaded position.

Caution!

Do not apply lifting force to the swing arm. Make

sure that the vehicle is securely supported so

that it will not fall over.

Remove the original shock absorber.

Note!

Remove the lower bolt of the triangle link so that

the lower bolt of the shock absorber can be

removed.

Remove

bolt

Fold out

the arm

Triangle link

Lower shock

absorber

bolt

Install the Öhlins shock absorber in the same

position as the original unit. Fasten the upper

attachment rst.

Note!

The piggy back reservoir should be at the top,

towards the rear and slightly to the left.

Side view

Chamfered side

down

Triangle link

Caution!

Fasten the lower attachment. Raise the

wheels slightly to make the attachment t.

Reattach the triangle link!

Caution!

Make sure that the chamfered side of the

end bracket is pointing downwards, or the

movement can be restricted!

Tighten the attachment screws to the correct

torque. Consult your ATV Owner’s manual.

Check sag and ride height according to the

Öhlins Owner’s Manual. See also Set-up data

in this manual.

Note!

Make sure that all bolts are tightened to the

correct torque and that nothing fouls or restricts

movement of the shock absorber when the

suspension is being fully compressed or extended.

Spring

adapter

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