OBO Bettermann EI30 Manuel utilisateur
OBO Bettermann Holding GmbH & Co. KG
Mounting
instructions
PYROLINE®Con PLC fire protection duct
EI30-EI90 classification according to EN 13501-2
© 2021 OBO Bettermann Holding GmbH & Co. KG
All the personal designations used in the document are to be considered gender-neutral.
PYROLINE® Con is a registered brand of OBO Bettermann Holding GmbH & Co. KG
PYROLINE® Con PLC fire protection duct
Mounting instructions
3 | EN
Mounting instructions, PYROLINE® Con PLC fire protection duct
Table of contents
Table of contents
1 About these instructions . . . . . . . . . . . . . . . . . . . . . 5
1.1 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Relevance of these instructions . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Types of warning information . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4 Correct use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.5 Applicable documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.6 Basic standards and regulations . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.1 General safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Personal protective equipment . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 Necessary tools . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4 Product description, PYROLINE® Con PLC fire protection duct . . .8
4.1 Product features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.2 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.2.1 PYROLINE® Con D PLC for direct wall or ceiling mounting . . . . . . . . . . . . . . . . 9
4.2.2 PYROLINE® Con S PLC for mounting with a support system . . . . . . . . . . . . . . 10
5 Selecting the fire protection duct . . . . . . . . . . . . . . . 12
5.1 Fire protection duct for direct wall/ceiling mounting . . . . . . . . . . . . . . . 12
5.2 Fire protection duct for mounting with a support system . . . . . . . . . . . . 12
6 Planning an installation . . . . . . . . . . . . . . . . . . . . 13
6.1 Structural conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.2 Approved fastening materials . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.3 Approved cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7 Mounting PYROLINE® Con D PLC on a wall/ceiling . . . . . 15
7.1 Mounting the duct trough . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.2 Mounting the duct cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.3 Creating a corner connection . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.3.1 90° internal corner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.3.2 90° external corner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7.4 Creating a 90° flat angle . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
7.5 Creating a T connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
7.6 Creating a cross-connection . . . . . . . . . . . . . . . . . . . . . . . . . .27
7.7 Creating other fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
7.8 Mounting an end piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
7.9 Running a cable out of the fire protection duct . . . . . . . . . . . . . . . . . 31
7.10 Creating a wall connection . . . . . . . . . . . . . . . . . . . . . . . . . . .32
8 Mounting PYROLINE® Con S PLC with a support system . . 37
8.1 Mounting the wall bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
8.2 Mounting the suspended support and bracket . . . . . . . . . . . . . . . . .39
4 | EN OBO Bettermann
Table of contents
8.3 Mounting the threaded rod and support rail . . . . . . . . . . . . . . . . . . .40
8.4 Mounting the duct trough . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.5 Mounting the duct cover . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
8.6 Mounting fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
8.6.1 Mounting a vertical bend on a bracket or support rail . . . . . . . . . . . . . . . . . . 46
8.7 Mounting separating retainers . . . . . . . . . . . . . . . . . . . . . . . . . 47
8.8 Mounting an end piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8.9 Running a cable out of the fire protection duct . . . . . . . . . . . . . . . . .48
8.10 Creating a wall connection . . . . . . . . . . . . . . . . . . . . . . . . . . .49
8.11 Combining PYROLINE® Con S PLC with PYROLINE® Con D PLC . . . . . . .57
9 Retrofitting . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
10 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . 58
11 Dismantling PYROLINE® Con PLC . . . . . . . . . . . . . . . 59
11.1 Dismantling PYROLINE® Con D PLC . . . . . . . . . . . . . . . . . . . . . .59
11.2 Dismantling PYROLINE® Con S PLC . . . . . . . . . . . . . . . . . . . . . .59
12 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
13 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5 | EN
Mounting instructions, PYROLINE® Con PLC fire protection duct
About these instructions
1 About these instructions
1.1 Target group
These instructions are intended for specialists and/or instructed technical
personnel (e.g. engineers, architects, heads of construction, and mount-
ing and installation engineers) who have had fire protection training and
are charged with the installation of the fire protection duct.
1.2 Relevance of these instructions
– These instructions are based on the standards valid at the time of
compilation (February 2021).
– Follow these instructions to ensure correct and safe use.
– Any images are intended merely as examples. Mounting results may
look different.
– We will not accept any warranty claims for damage caused through
non-observance of these instructions.
– In these instructions, cables and lines are referred to simply as
cables.
– These instructions describe standard solutions for mounting the
PYROLINE® Con PLC fire protection duct. Special solutions for special
structural conditions are possible, but must be planned on-site with
the authorities.
– To find out more about planning and mounting the product, we recom-
mend a comprehensive training course.
1.3 Types of warning information
Type of risk!
Shows a risky situation. If the warning information is not observed, then
serious or fatal injuries may occur.
Type of risk!
Shows a risky situation. If the warning information is not observed, then
medium or minor injuries may occur.
Type of risk!
Shows a possibly damaging situation. If the safety instruction is not ob-
served, then damage to the product or the surroundings may occur.
Note! Indicates important information or assistance.
1.4 Correct use
The PYROLINE® Con PLC fire protection duct is used for the installa-
tion and guidance of cables up to a maximum diameter of d = 21 mm in
escape and rescue routes in interior areas of buildings. It protects these
WARNING
CAUTION
ATTENTION
6 | EN OBO Bettermann
About these instructions
emergency and escape routes against the impacts of a cable fire. The
PYROLINE® Con PLC fire protection duct can be mounted on solid walls
and ceilings, either directly or with a support system.
Mounting must take place with fastening material with fire protection test-
ing. Ceiling and walls at the mounting location must be made of masonry,
concrete, reinforced concrete or porous concrete, and have a minimum
thickness of 10 cm (walls) or 15 cm (ceilings). Only then can the correct
function of the fire protection duct be guaranteed.
The PYROLINE® Con PLC fire protection duct is not suitable for any pur-
pose other than that stated here.
The fire protection duct is not designed to support walls in wall penetra-
tions. Ensure that the wall penetrations can support themselves. Mount-
ing of the fire protection duct on dry or lightweight construction walls or
suspended ceilings shall not be considered proper. The use of the fire
protection duct in the maintenance of electrical function is also not per-
mitted.
1.5 Applicable documents
– Classification report K-2400/150/15-MPA BS, 2nd Edition
– European Technical Assessment ETA 11/0458
– Declaration of performance FC-0003
– Safety data sheets of the products (www.obo-bettermann.com)
1.6 Basic standards and regulations
– DIN EN 1363-1: 2012-10
Fire resistance tests – Part 1: General requirements
– DIN EN 1366-5: 2010-06
Fire resistance tests for service installations – Part 5: Service ducts
and shafts
– EN 13501-2, 2007 + A1:2009
Fire classification of construction products and building elements –
Part 2: Classification using data from fire resistance tests, excluding
ventilation services
– DIN EN 13501-2: 2016-12
Fire classification of construction products and building elements –
Part 2: Classification using data from fire resistance tests, excluding
ventilation services
– DIN 4102-4: 2016-05
Fire behaviour of building materials and building components – Part
4: Synopsis and application of classified building materials, compo-
nents and special components
– EU construction products regulation
7 | EN
Mounting instructions, PYROLINE® Con PLC fire protection duct
Safety
2 Safety
2.1 General safety information
Observe the following basic safety information on handling the
PYROLINE® Con PLC fire protection duct:
– All the appropriate regulations and technical regulations of other units,
in particular those for electrical engineering, must be complied with.
– The fire protection duct may not be subjected to heavy weights or
used as a support.
– The maximum permitted cable load should be selected according to
the total weight of the fire protection duct. The approved cable load
may not be exceeded, as otherwise the support and function capabil-
ity is no longer guaranteed.
2.2 Personal protective equipment
List of personal protective equipment to be used:
Wear safety shoes!
The weight of the fire protection duct can lead to contusions. Wear suit-
able safety shoes during transport and mounting, in order to avoid contu-
sions or crushing injuries.
Wear head protection!
The weight of the fire protection duct can lead to head injuries when
working overhead. Wear a safety helmet when performing overhead
work.
Wear breathing protection!
If there is a fire, burning cable insulation can create corrosive gases. When dis-
posing of fire protection ducts which have been subjected to a fire, wear breath-
ing protection.
3 Necessary tools
List of required tools:
– Mounting lift, if the spatial conditions permit it
– Standard hand or coping saw with coarse saw blade, also suitable for
metal, to process the fire protection duct
– Manual machines with the option of connecting a vacuum cleaner for
automatic suction
– Drill
8 | EN OBO Bettermann
Product description, PYROLINE® Con PLC fire protection duct
4 Product description, PYROLINE® Con PLC fire
protection duct
4.1 Product features
The PYROLINE® Con PLC is installed on interior walls and ceilings, to
route cables within. The fire-resistant material of the PYROLINE® Con
PLC fire protection duct fulfils the existing fire protection requirements
and, if there is a fire, prevents toxic smoke gases from spreading in
rooms and escape routes.
The PYROLINE® Con PLC fire protection duct stands out through the
following properties:
– PYROLINE® Con D PLC version for direct wall or ceiling mounting
– PYROLINE® Con S PLC version, for wall and ceiling mounting with a
support system of wall brackets or suspended supports and brackets
or threaded rods and support rails
– Fire load encapsulation up to 90 minutes (EI30–EI90 classification)
– Material made of non-combustible fibre glass lightweight concrete,
water and frost-resistant, non-electrically conductive
– Hard, smooth and anti-friction compacted surface
– PYROLINE® Con D PLC version, primed at the factory, surface refine-
ment possible through plastering, wallpapering, painting
– Processing with standard tools such as hand saw or coping saw
– Fittings for corner connection, T and cross connection for the
PYROLINE® Con S PLC version
– Simple creation of standard and special fittings according to individual
requirements with the PYROLINE® Con D PLC version
– Mounting on OBO support systems
– Simple inspection and retrofitting
– Routing of standard cable types up to a maximum diameter of
d = 21 mm, including fibre-optic cables. This excludes hollow core ca-
bles and wire cables.
9 | EN
Mounting instructions, PYROLINE® Con PLC fire protection duct
Product description, PYROLINE® Con PLC fire protection duct
4.2 Product overview
4.2.1 PYROLINE® Con D PLC for direct wall or ceiling mounting
The PYROLINE® Con D PLC product version is mounted directly on the
wall or ceiling and consists of the following product elements:
Fig. 1:
123
4
5
6
7
A
A
B
8
10
11
12
13
14
9
Product overview, PYROLINE® Con D PLC
No. Product element Function
1
Duct trough made up of duct
walls
A
and duct base
B
Cable seat, connection with wall or
ceiling
2
Sealing strip Sealing of joints and duct cover
3
Duct cover (Straight) connection of the fire protec-
tion duct
4KTM mortar Sealing of connection joints and cracks
5Wall connection collar Doubling on walls for wall penetration
6Doubler Necessary for exits of individual cables
and cable bundles
7
Separating clamp To accept cables for the mounting of the
fire protection duct under ceilings
8Separating bracket To accept cables for the mounting of the
fire protection duct on walls
9Cable fixing device vertical To accept cables for the vertical mount-
ing of the fire protection duct
10 Counter-sunk head screw Fastening of doubler and cover on duct
trough
11 MMS bolt tie for masonry Screwing of the fire protection duct to
wall or ceiling
12 Bolt tie for concrete
13 End piece End closure of the fire protection duct
14
MIW-S mineral wool Sealing of wall penetrations
Tab. 1: Product elements, PYROLINE® Con D PLC
10 | EN OBO Bettermann
Product description, PYROLINE® Con PLC fire protection duct
4.2.2 PYROLINE® Con S PLC for mounting with a support system
The PYROLINE® Con S PLC product version is mounted directly on the
wall or ceiling and consists of the following product elements:
2 3 4 5
6
7
8
9
101112
A
B
C
13
14
1516
18
17
A
D
1
19
20 21 22
Fig. 2: Product overview, PYROLINE® Con S PLC
Ce manuel convient aux modèles suivants
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