Nussbaum SPRINTER MOBIL 2500 Manuel utilisateur

SPRINTER MOBIL 2500 HYMAX PRO 2500

SPRINTER MOBIL 3000 HYMAX PRO 3000

Serien Nr. / Serial No. / Nº d. serie:

Otto Nußbaum GmbH&Co. KG • Korker Str. 24 • D-77694 Kehl-Bodersweier

www.nussbaum-group.de • E-Mail: [email protected]

Service Hotline Germany: 0800-5288911

Service Hotline International: +49180-5288911

OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.0_DE-EN-FR-ES-IT_032018

Made

Germany

ORIGINALBETRIEBSANLEITUNG OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT

Betriebsanleitung | Prüfbuch

mit Ersatzteilliste

Operating manual | Inspection book

including spare parts list

Manuel d’exploitation | Carnet de contrôle

avec liste des pièces détachées

Instrucciones de servicio | Libro de inspección

con lista de piezas de recambio

Manuale operativo | Registro di controllo

con lista pezzi di ricambio

OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT 3

DEUTSCH

Einleitung ___________________________________________7

AufstelIungsprotokolI_________________________________8

Übergabeprotokoll __________________________________9

1 Allgemeine Information__________________ 10

1.1 Aufstellung und Prüfung der Anlage __________ 10

1.2 Gefährdungshinweise________________________ 10

2 Stammblatt der Anlage __________________ 11

2.1 Hersteller ____________________________________ 11

2.2 Verwendungszweck _________________________ 11

2.3 Änderungen an der Konstruktion _____________ 11

2.4 Wechsel des Aufstellungsortes ________________ 11

2.5 Konformitätserklärungen _____________________ 12

2.6 EG-Baumusterprüfbescheinigung _____________ 14

3 Technische Information __________________ 15

3.1 Technische Daten ___________________________ 15

3.2 Sicherheitseinrichtungen _____________________ 15

3.3 Datenblatt __________________________________ 16

3.4 Hydraulikplan________________________________ 17

3.5 Elektroschaltplan ____________________________ 18

4 Sicherheitsbestimmungen________________ 28

4.1 Sicherheitsüberprüfung_______________________ 28

5 Bedienungsanleitung ____________________ 29

5.1 Anheben des Fahrzeuges ____________________ 29

5.2 Senken des Fahrzeuges ______________________ 30

6 Verhalten im Störungsfall_________________ 30

6.1 Auffahren auf ein Hindernis___________________ 31

6.2 Notablass bei Stromausfall____________________ 31

7 WartungundPegederAnlage __________ 32

7.1 Wartungsplan der Anlage ____________________ 32

7.2 Bei Bedarf oder sichtbarer Beschädigung _____ 32

7.3 ReinigungundPegederAnlage_____________ 33

7.4 ReinigungundPegevonEdelstahl ___________ 34

8 Montage und Inbetriebnahme ___________ 34

8.1 Aufstellungsrichtlinien ________________________ 34

8.2 Inbetriebnahme _____________________________ 35

8.3 Wechsel des Aufstellungsortes ________________ 35

8.4 Auswahl der Dübel___________________________ 36

8.5 Montage____________________________________ 36

9 Sicherheitsprüfungen ____________________ 37

9.1 EinmaligeSicherheitsprüfungvorInbetrieb

nahme ______________________________________ 38

9.2 Regelmäßige Sicherheitsprüfung und Wartung 39

9.3 Außerordentliche Sicherheitsprüfung__________ 49

ENGLISH

Introduction_______________________________________ 51

Set up protocol____________________________________ 52

Transfer protocol __________________________________ 53

1 General information _____________________ 54

1.1 Set up and test the system ___________________ 54

1.2 Hazard information __________________________ 54

2 System master sheet_____________________ 55

2.1 Manufacturer________________________________ 55

2.2 Purpose _____________________________________ 55

2.3 Changes to the design / construction_________ 55

2.4 Changing the assembly location _____________ 55

2.5 Declarations of conformity ___________________ 56

2.6 ECtypeexaminationcerticate ______________ 58

3 Technical information____________________ 59

3.1 Technical data ______________________________ 59

3.2 Safetydevices_______________________________ 59

3.3 Data sheet __________________________________ 60

3.4 Hydraulic plan _______________________________ 61

3.5 Electrical circuit diagram_____________________ 62

4 Safety regulations _______________________ 63

4.1 Safety inspection ____________________________ 63

5 Operating manual_______________________ 63

5.1 Liftingthevehicle ____________________________ 64

5.2 Loweringthevehicle_________________________ 64

6 Behavior in cases of error ________________ 65

6.1 Movingontoanobstacle ____________________ 65

6.2 Emergency discharge during blackout________ 65

7 Maintenance and care of the system_____ 66

7.1 System maintenance plan ___________________ 66

7.2 Asrequiredorvisibledamage ________________ 66

7.3 Cleaning and care of the system _____________ 67

7.4 Cleaning and care of stainless steel___________ 68

8 Assembly and commissioning____________ 68

8.1 Set up guidelines ____________________________ 68

8.2 Commissioning ______________________________ 69

8.3 Changing the assembly location _____________ 69

8.4 Selecting the anchors ________________________ 70

8.5 Assembly ____________________________________ 70

9 Safety inspection ________________________ 71

9.1 Single safety inspection before commissioning 72

9.2 Regular safety inspection and maintenance __ 73

9.3 Exceptional safety inspection_________________ 83

OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT 51

ENGLISH Translation

Introduction

Nußbaum products are a result of many years of

experience. A high quality standard and superior

concept guarantees you reliability, long lifetimes

andeconomicaloperation.Topreventunnecessa-

ry damage and hazards, read this operating ma-

nual carefully and always comply with its contents.

!Any other use, or use beyond purpose is consi-

dered improper.

!Otto Nußbaum GmbH & Co.KG is not liable for

any resulting damage. The operating company

alone carries the risk.

Proper use also includes:

• Adherence to all instructions in this operating ma-

nual.

• Compliance with inspection and maintenance

work and the inspections stipulated.

• The operating manual is to be followed by all per-

sonnel working on the system. This is notably with

regards to Section 3 „Safety conditions“.

• In addition to safety information from the opera-

ting manual, comply with rules and regulations at

the location of use.

• Proper system handling.

Operating company obligations:

The operating company is obliged to only permit

personnel to work on the system who

• Understand the principle regulations about work

safety and accident prevention and who have

been trained in working with the system.

• Havereadthesafetysectionandwarninginfor-

mation in this operating manual, have under-

stooditandconrmedlearningwithasignature.

Hazards in working with the system:

Nußbaumproductshavebeendesignedandbuilt

to state-of-the-art and to recognized safety stan-

dards.However,improperusemayleadtohazards

to life and limb of the user or result in property da-

mage.

The system may only be operated

• For proper intended use

• If it is technically in perfect condition

Organizational measures

• The operating manual is always to be kept ready

at the location of use of the system.

• Supplemental to the operating manual, refer to

andcomplywithgenerallyvalidlegalandother

bindingregulationsforaccidentpreventionand

forenvironmentalprotection.

• Checkoccasionallythatpersonnelhaveanawa-

reness of hazards and safe work in compliance

with the operating manual!

• Usepersonalprotectiveequipmentasneededor

required by regulations.

• All safety and hazard information on the system is

to be kept in a legible condition!

• Replacementpartsmustmeettechnicalspeci-

cations of the manufacturer. This is only guaran-

teed for original parts.

• Deadlinespresetorgiven in the operatingma-

nual for repeating tests / inspections must be fol-

lowed.

Maintenance work, error removal

Comply with pre-determined setting, main-

tenance and inspection work and intervals

in the operating manual, including details for

exchangingparts/partttings!Theseactivitiesmay

onlybedonebyspecialistswhohaveparticipated

in a special factory training.

Guarantee and liability

• In principle, our „General sales and supply condi-

tions“ apply.

Guarantee and liability claims for personal and

property damage are excluded if due to one or

more of the following causes:

• Improper use of the system.

• Improper assembly, commissioning, operation

and maintenance of the system.

• Operating the system with defective safety de-

vices or improperly attached or nonfunctional

safetyandprotectiondevices.

• Non-compliance with information in the opera-

ting manual in terms of transport, storage, assem-

bly, commissioning, operation, maintenance and

ttingofthesystem.

• Independent construction changes to the system.

• Independent changes to the system (e.g. drive

ratios:power,rotationspeed,etc.)

• Independent changes to the system (e.g. drive

ratios:power,rotationspeed,etc.).

• Improperly done repairs.

• Catastrophic cases due to foreign inuences or

force majeure.

52 OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT

Set up protocol

iAfter successful set up, complete this form fully, sign it, make a copy and send to the manufacturer

within a week.

Otto Nußbaum GmbH & Co.KG

Korker Straße 24

D-77694 Kehl-Bodersweier

The system with serial number _________________________ wassetupon(date)__________________________

at(companyname) _________________________________ in(town,city)_________________________________

checked for function and safety and put into operation.

Thesetupwasdonebytheoperatingcompany/specialist(scoreouttheonethatdoesnotapply).

Theoperatingcompanyconrmspropersystemsetup,hasreadandwillcomplywithallinformationcon-

tained in this operating manual and inspection book, and will keep this document accessible to trained

operators at all times.

Thespecialistconrmspropersystemsetup,hasreadallinformationinthisoperatingmanualandinspec-

tion book, and has transferred the documents to the operating company.

Onlylloutifthesystemhasaxedanchor.

Anchorused*) ___________________________________________________________

Type/ brand

Minimumanchordepth*)compliedwith: __________mm

Tighteningtorque*)compliedwith: __________Nm

_________________________ _____________________________________________ _________________________

Date Name, operating company and company stamp Operating company signature

_________________________ _____________________________________________ _________________________

Date Name, specialist Signature of specialist

Servicepartner: _________________________________________________________________________

Stamp

*) See enclosed anchor manufacturer sheet

OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT 53

Transfer protocol

The system

__________________________________________

with serial number ___________________________________ wassetupon(date)__________________________

at(companyname) _________________________________ in(town,city)_________________________________

checked for function and safety and put into operation.

Thefollowinglistedpeople(operators)weretrainedtohandletheliftafteritwassetupbyatrainedassem-

blerofthemanufactureroracontractpartner(specialist).

(Date,name,signature,emptylinesmusthaveascoredout)

_________________________ _____________________________________________ _________________________

Date Name Signature

_________________________ _____________________________________________ _________________________

Date Name Signature

_________________________ _____________________________________________ _________________________

Date Name Signature

_________________________ _____________________________________________ _________________________

Date Name Signature

_________________________ _____________________________________________ _________________________

Date Name Signature

_________________________ _____________________________________________ _________________________

Date Name, specialist Signature of specialist

Servicepartner: _________________________________________________________________________

Stamp

54 OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT

1 General information

Technical documentation contains important infor-

mation for safe operation and for retaining functio-

nal safety of the system.

• Toverifysystemsetup,thesetupprotocolformis

to be signed and sent to the manufacturer.

• Formsareavailableinthisinspectionbookforuse

inverifyingsingle,regularandextraordinarysafe-

ty checks. Use the forms to document inspections

andleavethecompletedformsintheinspection

book.

• The system master forms must record changes to

the construction and changes to set up location.

1.1 Set up and test the system

Safetyrelevantwork onthesystem and safetyin-

spections may only be done by personnel speci-

callytrainedtocarryitout.Theyaredesignated

in general and in this documentation as technical

experts and specialists.

• Technical experts are people (freelance expert

engineers,TÜVspecialists)thatmayinspectand

assess due to their education and experience

with lift systems. They are knowledgeable in the

appropriatework safetyandaccidentpreventi-

on regulations.

• Specialists(competentpeople)arepeoplewho

have sufcient knowledge and experience with

lift systems and have participated in a special

factory training by the system manufacturer.

1.2 Hazard information

To become aware of the hazardous points and im-

portant information, the following three symbols are

usedwiththedescriptivemeaning.Payparticular

attention to text positions that are labeled by these

symbols.

iNote! Labels information about a key function

or points to an important remark!

! Caution!identiesawarningofpossiblesystem

damage or other operating company property

damage if the highlighted process is not done

properly!

Danger!identiesadangertolifeand

limb, if the highlighted process is not

done properly there is a mortal dan-

ger!

OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT 55

2 System master sheet

2.1 Manufacturer

Otto Nußbaum GmbH & Co.KG

Korker Straße 24

D-77694 Kehl-Bodersweier

2.2 Purpose

TheSPRINTERMOBILHYMAXPROliftisaliftingaccessoryfortheliftingofvehiclesuptoatotalweightof

2,500 kg or 3,000 kg, in normal workshop operation at a maximum load distribution of 3:2 in or against the

driveindirection.

Additionally,thereisadistinctionbetweencarsoperatedwithfrontorreardrive.

Theliftisnotsetupforstandingonthereceivingplateorforpersonnelconveyance.

Theliftcanbeusedexibly.Anysolid,evensurfacecanbeusedasasetuplocation.However,itcanalso

befastenedtotheoor.

The set up of the standard lift is not permitted in explosion endangered work shops.

Afterconstructionandsignicantmaintenancechangesonloadcarryingpartstheliftingtablemustbe

inspectedafterwardsbyaspecialistwhoapprovesthechanges.

Operation of the lift is done by an operating unit that is located immediately next to the lift.

2.3 Changes to the design / construction

Inspections by a technical expert are required before recommissioning (date, type of change, technical

expertsignature).

______________________________________________________________________________________________________

Name, address of technical expert

_________________________________________________ _________________________________________________

Location, date Technical expert signature

2.4 Changing the assembly location

Inspections by a technical expert are required before recommissioning (date, type of change, specialist

signature).

______________________________________________________________________________________________________

Name, address of technical expert

_________________________________________________ _________________________________________________

Location, date Technical expert signature

56 OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT

2.5 Declarations of conformity

2.5.1 SPRINTER mobil 2500 | SPRINTER mobil 3000 | SPRINTER NT

OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT 57

2.5.2 HYMAX PRO 2500 | HYMAX PRO 3000 | HYMAX PRO 3000 PH

58 OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT

2.6 ECtype-examinationcerticate

2.6.3 SPRINTER mobil 2500 | SPRINTER mobil 3000

Ce manuel convient aux modèles suivants

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