Novatech CONTROLS 1637-Mk II Manuel utilisateur

December 2013

Oxygen & Carbon Dioxide Analyser

Model 1637-Mk II

Operators Manual

December 2013 Operators Manual

1637-Mk II O2& CO2Analyser 1

TABLE OF CONTENTS

1. Overview & Specifications........................................................................................ 3

1.1 Hardware Specifications............................................................................................................................ 4

1.2 Product & Logging Specifications .............................................................................................................. 5

1.3 Heater Supply for the Oxygen Sensor ....................................................................................................... 5

1.4 Oxygen Sensor Impedance ........................................................................................................................ 5

1.3 Case ........................................................................................................................................................... 6

1.4 LCD Display ................................................................................................................................................ 7

1.5 Keypad ....................................................................................................................................................... 8

2. Quick Start................................................................................................................ 9

2.1 Turning on the 1637-Mk II......................................................................................................................... 9

2.2 Taking a Reading........................................................................................................................................ 9

3. Setting up the Analyser .......................................................................................... 11

3.1 Operation of the Menu System ............................................................................................................... 11

3.2 Extended Display Mode........................................................................................................................... 11

3.3 Setup Menu ............................................................................................................................................. 12

3.4 Configuration Menu ................................................................................................................................ 14

3.5 Product Selection..................................................................................................................................... 19

4. Alarms .................................................................................................................... 21

4.1 Sample Gas Related Alarms..................................................................................................................... 21

4.2 Hardware Alarms..................................................................................................................................... 21

5. Bluetooth PC Interface ........................................................................................... 23

5.1 Pairing Bluetooth Devices........................................................................................................................ 23

5.2 PC Interface Software.............................................................................................................................. 24

6. Calibration .............................................................................................................. 27

6.1 Oxygen..................................................................................................................................................... 27

6.2 Carbon Dioxide ........................................................................................................................................ 28

7. Troubleshooting ..................................................................................................... 29

7.1 Analyser Information Screen................................................................................................................... 29

7.2 Frequently Asked Questions.................................................................................................................... 30

Operators Manual December 2013

2 1637-Mk II O2& CO2Analyser

©Copyright NOVATECH CONTROLS PTY LTD — 2013

This manual describes firmware version 1.04, December 2013

Neither the whole nor any part of the information contained in, or the product described in, this manual

may be adapted or reproduced in any material form except with the prior written approval of Novatech

Controls Pty Ltd (Novatech).

The product described in this manual and products for use with it are subject to continuous developments

and improvement. All information of a technical nature and particulars of the product and its use (including

the information in this manual) are given by Novatech in good faith. However, it is acknowledged that there

may be errors or omissions in this manual. A list of details of any amendments or revisions to this manual

can be obtained upon request from Novatech Controls Technical Enquiries. Novatech Controls welcome

comments and suggestions relating to the product and this manual.

All correspondence should be addressed to: -

Technical Enquiries

Novatech Controls Pty Ltd

309 Reserve Road, Tel: +61 3 9585 2833

Cheltenham Fax: +61 3 9585 2844

Victoria 3192 Email: info@novatech.com.au

Australia Website: http://www.novatech.com.au/

Novatech Controls or their authorised dealers should carry out all maintenance and service on the product.

Novatech Controls can accept no liability whatsoever for any loss or damage caused by service or

maintenance by unauthorised personnel. This manual is intended only to assist the reader in the use of the

product, and therefore Novatech Controls shall not be liable for any loss or damage whatsoever arising from

the use of any information or particulars in, or any error or omission in, this manual, or any incorrect use of

the product.

December 2013 Operators Manual

1637-Mk II O2& CO2Analyser 3

1. OVERVIEW &SPECIFICATIONS

The Novatech model 1637-Mk II analyser is an instrument for measuring oxygen and carbon dioxide

concentration in a sample of gas. It has been designed for use in the food packaging industry where

products are packaged in a modified atmosphere of nitrogen and/or carbon dioxide.

The two modes of operation for the 1637 MK II device are ‘Sample & Hold’ and ‘Continuous Sampling’.

In Sample & Hold Mode, gas is extracted from the packaging via a sample line fitted with a hypodermic

needle. The needle penetrates the food packaging and the internal pump draws the package atmosphere

into the analyser for measurement. At the completion of each sample the oxygen and carbon dioxide levels

are shown on the display as well as an indication of whether these values are within the pre-determined

range.

In Continuous Mode gas is either drawn into the analyser using the internal pump, or pushed through the

analyser using process pressure. The oxygen and carbon dioxide content is continuously sampled and

displayed on the device LCD. For remote monitoring two isolated and fully programmable 4-20mA outputs

and 4 programmable relays can be configured to give indication of whether the gas levels are within range,

and that the device is functioning correctly.

The 1637-Mk II has several key features that offer the user flexibility and ease of operation

•Sample & Hold or Continuous live monitoring of both Oxygen and Carbon Dioxide

•Oxygen sensitivity down to 0.1ppm

•Carbon Dioxide display resolution of 0.1%

•Automatic calibration of oxygen & carbon dioxide in Sample & Hold Mode

•2x fully programmable isolated 4-20mA outputs for remote monitoring in Continuous Mode

•Internal sample log which can be reviewed or downloaded to a PC

•Large LCD display with local indication of Oxygen & Carbon Dioxide during use

Chapter 1: Overview & Specifications

Operators Manual December 2013

4 1637-Mk II O2& CO2Analyser

1.1 Hardware Specifications

Oxygen Range 1 part per million (ppm) to 100% oxygen.

Oxygen Response Time <4 seconds with gas flow of 100cc per minute

Oxygen Accuracy ±1% of actual measured value with repeatability ±0.5% of measured value

Oxygen Display Resolution

30.0 to 100% ±0.1%

1.00 to 29.99% ±0.01%

100 to 10,000ppm ±1ppm

0.1 to 99.9ppm ±0.1ppm

CO2Range 0 to 100%

CO2Response Time <8 seconds with gas flow of 100cc per minute

CO2Accuracy

0 to 40% ±2%

40 to 80% ±3%

80 to 100% ±5%

Gas Connection 1/8” Swagelok®

Communications Bluetooth® Wireless

Analog Outputs 2 isolated 0-20mA or 4-20mA field selectable

active outputs (DO NOT loop-power)

Analog Output Load 1000 ohm maximum

Alarm Relays 4 isolated programmable, failsafe (active open)

2A/240VAC, 2A/30VDC

Mains Voltage Supply 85 to 265VAC 50/60Hz

Mains Power 115W continuous, 500W maximum instantaneous

Warm-Up Time 5 minutes

Environmental Rating

Operating Temperature 0 to 50°C (32 to 120°F) or 0 to 45°C (32 to 110°F) with CO2option.

Relative Humidity 5% to 95% (non-condensing)

Weight 6Kg

Dimensions 265mm (W) x 150mm (H) x 350mm (D) (10.5” x 6” x 13.75”)

Range of Analog Outputs in continuous mode, field selectable from the following:

Oxygen 0 - 0.1% oxygen to 0 - 100% oxygen

Carbon Dioxide 0 - 1% to 0 - 100% carbon dioxide

Oxygen EMF 0 - 100mV to 0 - 1500mV

Chapter 1: Overview & Specifications

December 2013 Operators Manual

1637-Mk II O2& CO2Analyser 5

1.2 Product & Logging Specifications

Number of Products Stored 200 maximum

Product Name ~22 characters (alpha-numeric and symbols).

Exact number of characters is limited by the width of the display and

will vary.

Log Memory Capacity 3680 readings

Each reading records date, time, product, oxygen, carbon dioxide

1.3 Heater Supply for the Oxygen Sensor

CAUTION

The Oxygen sensor heater is supplied with mains voltage. This supply has electrical shock danger to

maintenance personnel. Always isolate the analyser before working with the oxygen sensor.

The sensor assembly must always be connected to earth.

The heater is supplied from the mains power directly, and the temperature is controlled to a set-point of

720°C (1320°F) after turn on.

1.4 Oxygen Sensor Impedance

The oxygen sensor impedance is an indication of the reliability of the oxygen reading. An oxygen sensor with

a high impedance value will eventually produce unstable erroneous signals. The analyser will check the

oxygen sensor impedance five minutes after the oxygen sensor reaches operating temperature. If the

analyser remains switched on it will repeat this check every 24 hours.

If the impedance is above 8kΩthen the impedance alarm will be triggered.

Chapter 1: Overview & Specifications

Operators Manual December 2013

6 1637-Mk II O2& CO2Analyser

1.3 Case

Display

The 1637-Mk II display is a 192x64 pixel monochrome graphical LCD. In standard operation it shows the

current oxygen and carbon dioxide readings, also previous sample readings, alarm status, product selected,

date & time.

Keypad

User interface for interacting with the analyser

Sample Gas Inlet

Sample line is attached to this 1/8” Swagelok® coupling

Needle Holder

Safe storage for the hypodermic needle when it’s not in use

Mains Power Socket

External mains power input; uses a standard IEC type connector.

Keypad

Display

Sample Gas

Inlet

Needle Holder

Mains Power

Socket

Chapter 1: Overview & Specifications

December 2013 Operators Manual

1637-Mk II O2& CO2Analyser 7

1.4 LCD Display

Oxygen – current reading

The large number on the left hand side of the display shows the current oxygen reading.

Oxygen – sample reading

The small number on the left hand side of the display will show the last oxygen sample taken.

When a new sample is being taken the previous sample will be removed and the oxygen sample remains

hidden until the sample is complete.

Carbon Dioxide – current reading

The large number on the right hand side of the display shows the current carbon dioxide reading.

Carbon Dioxide – sample reading

The small number on the right hand side of the display will show the last carbon dioxide sample taken. Refer

to oxygen sample reading above for further information during sampling.

Product Number

This is the index number of the currently selected product

Product Name

A brief description of the product that is currently selected

Product Batch Count

This is a counter that can be used when testing in multiple sample batches. The first number is the current

sample; the second is the total number of samples to be testing in the batch.

O2CO2

2.03% 31.5%

20.95% 0.0%

001. Product 001 (1/5)

Oxygen -

current reading

Oxygen –

Sample Reading

- current

reading

– sample

reading

Product Name

Product

Batch Count

Chapter 1: Overview & Specifications

Operators Manual December 2013

8 1637-Mk II O2& CO2Analyser

1.5 Keypad

Product Selection & Edit

A short press of the key will bring up the product list to allow the operator to select a product for testing.

Press and hold for ~2 seconds to bring up a product edit menu. A short press while in either product list or

product edit will take the analyser back to the main screen

Display Sample Log

A short press on the key will show the ‘data log summary’ of all the samples that have been taken. While in

setup mode this key functions as a ‘back’ key to navigate out of the menu system.

Change Value Up/Down

These two keys are used to change a selection or value.

Enter, Accept, Enter Setup Mode

The enter key is used to confirm a selection. A short press of this key from the analyser main screen will

enter the Setup Menu. For more details see Chapter 3.

Display & Accept Alarms

In the event of an alarm being triggered, the alarm LED will flash and the analyser will beep to alert the

operator. Press this key to acknowledge the alarm. If the alarm LED is on (not flashing), pressing the alarm

key will show the list of currently active alarms.

Product Batch Counter Reset

Press and hold for ~2 seconds to reset the product batch counter.

Calibrate

Press and hold this key for ~2 seconds to bring up the calibration selection menu. Use the up/down keys to

select which calibration to perform, press enter to perform calibration, or calibrate again to exit without

making any changes.

Product

Selection & Edit

Display Sample

Log

Change Value

Up/Down

Enter / Accept /

Enter Setup Mode

Display & Accept

Alarms

Product Batch

Counter Reset

Calibrate

Table des matières

Manuels Instrument analytique populaires d'autres marques

Cocraft

Cocraft NLT04 Manuel utilisateur

M&C

M&C GENTWO PMA1000 Manuel utilisateur

MICRO-EPSILON

MICRO-EPSILON optoncdt 1700 Manuel utilisateur

CONDTROL

CONDTROL XP4 PRO Manuel utilisateur

Extech Instruments

Extech Instruments BR200 Manuel utilisateur

Dewetron

Dewetron DEWE-30-16 Manuel du produit

EXTOL PREMIUM

EXTOL PREMIUM 8820043 Instructions d'installation et d'utilisation

RIDGID

RIDGID SeeSnake Compact Manuel utilisateur

Teledyne

Teledyne 3000PA Manuel utilisateur

YDLIDAR

YDLIDAR TIA Manuel utilisateur

Olympus

Olympus IPLEX FX Series Manuel utilisateur

Bosch

Bosch GLM 50 C Professional Manuel utilisateur

Reflecta

Reflecta DigiEndoscope Manuel utilisateur

Chinavision

Chinavision CVACZ-G696 Instructions de montage

Fuji Electric

Fuji Electric ZKMA Manuel utilisateur

Teledyne

Teledyne 3300TA Manuel utilisateur

VOLTCRAFT

VOLTCRAFT IC-100HD Manuel utilisateur

RIDGID

RIDGID micro CA-25 Manuel utilisateur