Nostolift XS240 Guide de dépannage

XS240

SELF-PROPELLED

TELESCOPIC PLATFORM

OPERATION

MAINTENANCE

                         
®
XS 240
SELF-PROPELLED TELESCOPIC PLATFORM
INTRODUCTION                                                                                                                      ................................................................................................................   2  
TRANSPORT DIMENSIONS                                                                                                    ..............................................................................................   3  
LIFTING THE ACCESS PLATFORM WITH LIFTING HOOK                                                  ............................................   4  
SPECIFICATION                                                                                                                      ................................................................................................................   5  
TECHNICAL DATA                                                                                                                   .............................................................................................................   7  
GENERAL SAFETY INSTRUCTIONS                                                                                   .............................................................................   11   
MAXIMUM SLOPE                                                                                                                 ...........................................................................................................   14   
  COMBUSTION ENGINE                                                                                                         ...................................................................................................   15   
CONTROLS AND FUNCTIONS                                                                                             .......................................................................................   15   
DRIVING THE ACCESS PLATFORM                                                                                  ............................................................................   19   
USE OF OUTRIGGERS                                                                                                       .................................................................................................   21   
PRIMARY CONTROLS OF KUBOTA V1505                                                                       .................................................................   24   
PROCEDURES BEFORE TAKING THE ACCESS PLATFORM INTO USE                       .................   26   
CHECKING THE VOLUME OF AND ADDING HYDRAULIC OIL                                       .................................   35   
SOIL TIGHTNESS TABLE                                                                                                   .............................................................................................   36   
LOCATION OF SAFETY LIMITS AND ELECTRIC COMPONENTS                                   .............................   37   
TOWING THE ACCESS PLATFORM                                                                                  ............................................................................   3   
PROCEDURES BEFORE TRANSPORTING THE ACCESS PLATFORM                          ....................   3   
MAINTENANCE                                                                                                                    ..............................................................................................................   39   
PROBLEMS IN OPERATING THE ACCESS PLATFORM                                                  ............................................   50   
INSTRUCTIONS AND RECORDS FOR RE-INSPECTION                                                 ...........................................   51   
TERMS OF WARRANTY FOR NOSTOLIFT XS ACCESS PLATFORMS                          ....................   59   
WARRANTY COMPENSATION APPLICATION                                                                  ............................................................   61   
BILL OF DELIVERY                                                                                                              ........................................................................................................   62   
WARRANTY                                                                                                                         ...................................................................................................................   63   
DIRECTIVES AND STANDARDS APPLIED                                                                        ..................................................................   64   
EU DECLARATION OF CONFORMITY FOR MACHINERY                                               .........................................   65   
ACCESS PLATFORM INSPECTION RECORD                                                                  ............................................................   67   
1

XS 240

SELF-PROPELLED TELESCOPIC PLATFORM

1 INTRODUCTION

Nostolift XS 240 is a Self-Propelled

Telescopic Access Platform provided

with its own diesel engine. Due to its

four-wheel drive and four-wheel

steering, Nostolift XS 240 is very

agile and can easily travel in difficult

terrain when driven from the platform.

Because all essential controls are

centralized to the platform, the

Nostolift XS 240 Access Platform is

controllable from the platform in any

normal operating situation.

Correspondingly, the electrical box

and the controls for ground operation

are located on the turntable.

The brakes of the Access Platform

get automatically locked when the pressure of the drive motors decreases.

The electrical emergency lowering system can be controlled from the platform and from

the turntable.

Due to its telescopic boom, Nostolift XS 240 has a wide side reach, and the work is also

facilitated as the slewing mechanism rotates without limitation. The jib boom as standard

equipment ensures agile movements.

Nostolift XS 240 Access Platform is provided with many safety-improving functions. To

achieve good, effective and safe working results, their instructions must be read through

carefully. The operation of the Access Platform is made easier by the electric joystick

control of the boom.

The condition of the Access Platform must be inspected daily on the basis of this manual

before starting the work. Do not use the Access Platform if it is not in order or if it has not

been maintained or inspected.

The manufacturer reserves the right to change the construction, equipment as well as the

maintenance instructions of the machine without advance notification.

With wishes of elevating success

NOSTOLIFT OY

XS 240

SELF-PROPELLED TELESCOPIC PLATFORM

2 TRANSPORT DIMENSIONS

Figure 1. Transport dimensions

Dimension mm in. Dimension mm in.

A 7150 2 1.5 K, wide tyre 340 13.4

B (depending on

tyres)

2335 91.9 K, all-terrain tyre 270 10.6

C 355 14.0 ØL, wide tyre 750 29.5

D 430 16.9 ØL, all-terrain tyre 760 29.9

E 2290 90.7 M, wide tyre 2070 1.5

F 1275 50.2 M, all-terrain tyre 1915 75.4

G 1670 65.7

H 1500 59.1

J 1000 39.4

XS 240

SELF-PROPELLED TELESCOPIC PLATFORM

3 LIFTING THE ACCESS PLATFORM WITH LIFTING

HOOK

Figure 2. Lifting the Access Platform with lifting hook

m ft.

E Distance of centre of gravity 1,25

F Distance of centre of gravity 1,04

P Centre of gravity

XS 240

SELF-PROPELLED TELESCOPIC PLATFORM

4 SPECIFICATION

Figure 3. Specification

XS 240

SELF-PROPELLED TELESCOPIC PLATFORM

1. Platform

2. Boom

3. Turntable

4. Combustion engine

5. Controls on the platform: boom/platform, outriggers, and driving

6. Controls for ground operation of boom

7. Chassis

. Front axle, rocker axle

9. Front wheel and brakes

10. Rear axle, dead

11. Rear wheel and brakes

12. Jib

13. Pivot bearing

14. Slewing motor, gear and brake

15. Fuel tank, filling on the left side of the Access Platform

16. Hydraulic oil tank, on the left side of the Access Platform

17. Battery, at the rear edge of the turntable under a cover

1 . Equipment case, place for manual, ground fault circuit interrupter 220 V 50 Hz

19. Main power switch, at the rear edge of the turntable

20. Lifting cylinder

21. Telescope cylinder

22. Stabilizer cylinder for platform

23. Jib cylinder

24. Steering cylinders

25. Hydraulic pump

26. Limiter device for lifting radius

27. Platform load control device

2 . Foot pedal (when pressed down: operating the boom)

29. Electric pump for the emergency lowering system

30. Control cylinder for stabilizer cylinder

31. Platform step

32. Cylinder for rotating the platform

33. Fastening hooks for safety harness

34. Electric outlets for power tools (220 V 50 Hz)

35. Transport support

XS 240

SELF-PROPELLED TELESCOPIC PLATFORM

5 TECHNICAL DATA

Max. height of platform bottom from ground.................................22.00 m (72’ 2”)

Max. working height......................................................................24.00 m (7 ’ 9”)

Min. lifting radius measured from the outer edge of platform

with max. working height...............................................................1.4 m (4’ 7”)

Max. permitted platform load.........................................................230.0 kg (507 lbs)

Max. lifting radius with 230.0 kg platform load

(to the edge of platform)................................................................9.4 m (30’ 10”)

Max. lifting radius with 120.0 kg platform load

(to the edge of platform)................................................................10.7 m (35’ 1”)

Max. lifting radius with 0.0 kg platform load

(to the edge of platform) ...............................................................11.3 m (37’)

Dimensions of platform bottom.....................................................1.0 x 1.5 m (3’ 3” x 4’ 11”)

Hydraulic rotating of platform........................................................90°

Slewing angle of jib boom.............................................................120°

Support distance of outriggers (lengthwise).................................5200 mm (17’ 1”)

Support distance of outriggers (width wise)..................................4500 mm (14’ 9”)

Max. supporting force on the sole of outrigger.............................37000 N ( 320 lbs)

Max. allowed slope of the ground.................................................±7°

Max. allowed inclination of the chassis.........................................±1°

Transport length............................................................................7.15 m (23’ 5”)

Transport width..............................................................................2.07 m (6’ 9”)

Transport height (depending on the tyres)....................................2.335 m (7’)

Ground clearance under bottom...................................................0.43 m (1’ 5”)

Wheelbase....................................................................................2.29 m (7’ 6”)

Turning radius:

4-wheel steering, outermost side of tyre.......................................3.0 m (9’ 10”)

4-wheel steering, outermost part of platform................................5.0 m (16’ 5”)

2-wheel steering, outermost side of tyre.......................................4.4 m (14’ 5”)

2-wheel steering, outermost part of platform................................6.4 m (21’)

Rocking angle of front axle............................................................±10°

Total weight with filled tanks.........................................................4 50 kg (10700 lbs)

Rear axle load with 0 kg platform load........................................2430 kg (5360 lbs)

Front axle load with 0 kg platform load.......................................2500 kg (5510 lbs)

Driving speed:

slow...............................................................................................0 - 3 km/h (0 – 1,9 mph)

fast.................................................................................................0 - 5 km/h (0 – 3,1 mph)

Traction force:

slow, oil temperature +20°C........................................................15400 N, 1740 kg

(3 30lbs)

fast, oil temperature +20°C...........................................................7700 N, 70 kg (1915lbs)

Hill climbing capacity (theoretical): slow speed range..................19º (35%)

All-terrain tyres, traction pattern....................................................10.0/75-15.3/ pr

Wide tyres.....................................................................................350/50 – 16/12 pr

Max. noise level (2500 rpm) at ground operating point................91 dbA

XS 240

SELF-PROPELLED TELESCOPIC PLATFORM

when operated from the platform................77 dbA

Output of hydraulic pump at 2400 rpm..........................................max. 43 l/min (11,4 gpm)

Hydraulic pressure: boom.............................................................230 bar

- drive motors and outriggers........................................................250 bar

Hydraulic pump: axial variable displacement piston pump

Volume of hydraulic oil tank..........................................................60 l (15, gal)

Volume of fuel tank.......................................................................60 l (15, gal)

Combustion engine.......................................................................Kubota V1505-BB-EC-1

Kubota V1505-BB-EC-1:

Output at rotation speed 2400 rpm...............................................30 hp/22 kW

Max. torque at 2400 rpm (ISO 3046)............................................90 Nm

Fuel: light fuel oil, diesel oil ASTM D 975-1D/2D

Fuel consumption at rotation speed 2600 rpm.............................4,7 l/h

Batteries........................................................................................two batteries: 12 V 55 Ah

Warning and indicator lights:

- Oil pressure indicator light

- Charge indicator light

- Indicator light for the overheating of coolant

- Indicator light for malfunction in the control system

Warning texts in Iqan display:

- Fuel volume

- Hydraulic oil volume

XS 240

SELF-PROPELLED TELESCOPIC PLATFORM

5.1 NOSTOLIFT XS 240 BOOM GEOMETRY

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