
Melges 20 Tuning Guide
Rev R12
3
the same time maintaining the correct
sweep. Make sure that the turnbuckle
adjuster has at least 4 turns onto
the threaded stud. After setting the
spreader angle adjust the diamond stays
so that you have approximately 75mm
(3”) of prebend in the mast and sight up
the tunnel and adjust the diamonds to
make sure the mast is straight side to
side.
Once the rig is ready to step you can
slide the mast aft, place the diamond
stay over the keel and lock in the mast
base to the mast step deck plate. Rest
the mast in the mast support on the
rear mast hold down bunk. Now, attach
the Intermediate shrouds to the outer
shroud cars, make sure the shroud cars
are all the way forward on the tracks.
Also, attach the lower shrouds to the
inner sidestay cars and insure that they
are all the way forward on the tracks.
You will want to ease both intermediates
and lowers out at least ¾ of the way on
the turnbuckles to ease in attaching the
forestay for the very first mast stepping.
Set the diamond stays so that there is
approximately 75mm (3”) of prebend in
the mast. By tensioning the diamond
stays you put more prebend in the
rig. The diamonds accomplish two
important tuning tasks. First, they put
prebend in the mast to better fit the
lu curve in the mainsail and set the rig
up to sail in a wide variety of conditions
without needing a backstay. The other
important aspect of the diamond stays
is that they support the top of the mast
when you are flying the Asymmetrical
spinnaker. So, it is important to have
enough tension on the diamonds to
support the mast with the gennaker is
flying. Refer to tuning matrix chart.
Before stepping the mast it is best to
pre furl the jib furler so it is ready to go
before stepping the mast. When furling
the jib it should furl counter clockwise,
so, to wind up the drum turn it clockwise
until the drum has filled up with the
furling line.
It is possible to step the mast alone but
will be easier if you have some one pull
forward on the forestay as you walk
up the mast. Ensure that the mast
base stays securely locked in the deck
plate and does not come out as you
are walking the mast up. Also, place a
sail bag, or the provided keel fin cover
over the keel to protect the mast and
keel from scratching when raising and
lowering the mast. The spinnaker sail
bag also works well for this or the factory
supplied keel fin cover.
Once the mast is up, attach the Forestay
to the furling tang.
MAST UP
With mast stepped attach a 15M or
50’ tape measure to the main halyard
and hoist to the top and lock o on the
halyard latch.
Check to see that the mast is close to
centered by measuring to the top of the
outer shroud track at the same position
on both sides of the boat. Tighten/
loosen the upper shrouds on each side so
that the mast is centered side to side.
With the main halyard locked in the up
position, measure to the intersection of
the transom and the bottom of the hull.
The measurement should be 9310mm
or 30’6-1/2”. Tighten or loosen the
turnbuckle on the forestay to achieve this
measurement.
Use the follwing setting for masts built
prior to July 2013 with 1X19 shrouds:
You will have to adjust the upper tension
when adjusting the forestay to maintain
a constant tension on the uppers of
250Kg (550lbs) when checking the mast
rake. The upper shroud cars should be
in the max forward position for tuning
at base. The diamonds should read a
tension of approximately 95Kg (210lbs)
when the uppers are set at 250Kg
tension. Now, move the lower shroud
car two holes aft and measure the lower
shroud tension at 130Kg (285lbs) and
sight up the mast on the aft tunnel side
to insure that it is straight side to side.
Dial in the settings to achieve the desired
tensions with the shroud cars in the base
positions.
Be sure to adjust the diamond stays to
this setting with the tension gauge and
to set the uppers and the diamonds to
this tension to check the final mast rake.
Finally, recheck to be sure the mast tip is
centered side to side and that the mast
rake is 9310mm or 30’6-1/2”.
For masts built after July 2013 with
dyform shrouds we use the following
base settings using the Loos PT-1 gauge
to check the tensions. Note that dyform
will produce a higher tension reading
for the same tension compared to 1X19.
Set the uppers at 275kg (#39), lowers at
135kg (#28), diamonds at 175kg (#28).
RIG TENSION
he tension on the upper shrouds is critical
to the upwind shape of primarily the jib
and to a smaller degree the mainsail. For
maximum speed it is important to adjust
the shroud car position on the upper and
lower shrouds depending on wind and sea
conditions. The Melges 20 is designed with