NOREMAT AXIONA Series Manuel utilisateur

SIDE ARM FLAIL MOWERS

Operator’s

MANUAL

Axiona - Prodigia

Left Hand Version

Eco-friendly printing on 100% recycled paper.

This book contains pictures that are not contractual.

Translation of the operator’s manual original version

Book ref : 132524 Index : -

Operator’s manual

Axiona - Prodigia

INDEX

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

RECOMMENDATIONS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RESPONSIBILITIES OF THE USER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

GENERAL SAFETY RULES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1. Contact with oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2. Noise/dust. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3. Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4. Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

5. Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

6. Before tting to the tractor/cv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

7. Before starting the rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

8. Before leaving the tractor/cv. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

CHAPTER 1 : TECHNICAL CHARACTERISTICS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1. Technical specications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.1 Power and features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.2 Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.3 Performances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.4 Manoeuvrability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.5 Standard equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2. Transport of the machine by lorry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Unloading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

3. Attachment of the machine to the tractor/CV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4. First-time operation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Starting the rotor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Stopping the rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5. Safety instructions

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operator’s manual

Axiona - Prodigia

CHAPTER 2: OPERATION AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

1. Description of the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2. Identication of the control movement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3. Identication of control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4. Use of the digital controls (Start - Joystick - Initialization - Measures - Hour counter). . . . . 18

5. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.1 Transport position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.2 Working position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

5.3 Choice of the working ground speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

5.4 Vibrations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

5.5 Work on the ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

5.6 Height work. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

6. Description of the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

6.1 Machine pressures adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

6.2 Bolt tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

7. Greasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

7.1 Recommendations about greasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

7.2 Greasing plan and intervals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

7.3 PTO driveshaft greasing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

8. Oil changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

8.1 Recommendations about oil changes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

8.2 Hydraulic circuit oil changes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

8.3 Oil lter cartridge replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

8.4 Gearbox oil change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

9. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

9.1 Daily maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

9.2 Replacement of the rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

9.3 Maintenance of the cutting tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

9.4 Maintenance of the accumulator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

10. Attachment of the machine to the tractor/CV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

11. Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

12. Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

13. Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

13.1 Warranty application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Operator’s manual

Axiona - Prodigia

INTRODUCTION

Congratulations on acquiring your new side-arm mower/ail-cutter*

Model

AXIONA - PRODIGIA

From it’s introduction, this machine has given the user, greater benets of ease of operation and

operating comfort not found in a rear mounted arm machine.

We hope that it will give you the satisfaction that you justiably expect and that motivated your

choice.

SAFETY ALERT SYMBOL

This symbol identies the important safety messages in the manual. When you

see it, take note about the risks, read the accompanying message carefully and

inform other users.

This specication and operation manual contains the information that will enable you to:

1.Familiarise yourself with your machine and take full advantage of it’s technical renements

in the best usage conditions.

2.Obtain optimum performance by simple, but strict observance of

the maintenance recommendations.

3.Deal with incidents that do not require the help of a specialist, without wasting time.

For the safety of any persons nearby, it is very important to follow

the advice given in this manual.

ATTENTION

Your side arm mower must NEVER be used as a lifting device.

*To help with the reading of this manual, the terms, ail mower and articulated side-arm mower are

covered by the word ‘machine’. Terms for ‘cutting head’, reciprocating knife etc will be referred to as

the ‘tool’.

This manual consists two chapters :

- Chapter 1 : Spare parts list Page 4 to 14

- Chapter 2 : Operator’s manual Page 15 to 27

Operator’s manual

Axiona - Prodigia

RECOMMENDATIONS

Your machine is likely to be tted to an agricultural tractor.

NOREMAT would like to draw your attention to the following points :

- Please refer to the relevant authority in your country or state for;

-required certicates of competence to drive and use a tractor/mower combination on

the public highway or other;

-related Health and Safety regulations and requirements.

Road trafc

In France, the driving of a tractor is subject to obtaining a HGV driving licence, except for drivers

working in agricultural or forestry environments such as agricultural contractors. (art. R221-20 from

the trafc rules)

Driving of Machines (directive 98-1084 from 02/12/1998)

The driving of a tractor equipped with a side-arm ail mower is subject to the express written

authorisation of the employer. The driver must attend and satisfactorily pass a training course to

establish his/her knowledge of the machine and competency to operate it. Obtaining the CACES

(certicate of professional competency) ensures that the driver is adequately trained.

The job in hand and the use of your machine, just like the whole tractor will necessitate a period of

acclimatization.

NOREMAT will assist you with information and advice.

It is recommended that you make contact with a NOREMAT technician to establish your informational

and instructional needs in relation to the machine and it’s use.

Furthermore, it is desirable that each user can benet from the experience and expertise of

NOREMAT, your Direct-Constructor.

Operator’s manual

Axiona - Prodigia

RESPONSIBILITIES OF THE USER

The user is responsible to adhere strictly to the safe-use regulations

and safety points which are dened in this manual.

As with the driving of all machines, the user must match his speed

of travel in the transport position or during work, to the condition of

the roadway or terrain.

Before carrying out any operation with your machine, you are advised to read this section carefully.

All modications carried out on the machine are the sole responsibility of the person instigating them.

To use the machine for mowing (rotor turning in the opposite direction to the tractor wheels), it is

imperative that the front hood and aps are tted to avoid the risk of debris being thrown from the

rotor.

example of

hood and aps

If these regulations are not respected, responsibility lies with the user alone.

Operator’s manual

Axiona - Prodigia

GENERAL SAFETY RULES

It is essential to follow the instructions in this manual to ensure the

safety of persons operating or in the vicinity of the machine.

1. Contact with oil

At the time of oil changes or when working on any components which

may retain hydraulic pressure, ALWAYS wear adequate safety equipment

Body

Protection

Gloves Face

Visor

-In the event of contact with the skin:

If a high pressure jet of oil is applied to the skin there is a danger of the oil penetrating

the surface. The injured person should be taken to hospital even if no wound is apparent.

Remove all contaminated clothing. Wash the suspected area immediately with plenty of soap

and water.

-In the event of contact with the eyes:

Wash immediately with plenty of water. Hold the eyelids apart for at least 15 minutes.

-Ingestion:

Risk of vomiting and diarrhoea. Do not make the person drink to avoid the risk of inhalation by

the respiratory tracts. Do not drink water.

-Aspiration:

If there is a suspicion that the person may have inhaled oil into the lungs (when vomiting for

instance), take them to hospital immediately.

In all cases seek immediate medical attention

Operator’s manual

Axiona - Prodigia

2. Noise

Take necessary precautions against the risk

of exposure to noise and dust during working

and travelling periods.

Wear Ear

Defenders

3. Vibrations

To improve safety and health conditions of workers, the decree 2005-746 from July 4th, 2005 forces

the employer to evaluate the levels of exposure of its employees to the vibrations transmitted to the

whole body, and to start protection of the driver beyond exposure limit values.

These daily exposure limit values are precised in the article R 231-119 of the Labour regulation.

Noremat carried out trial runs to evaluate the level of vibrations emitted by a tractor /machine unit and

transmitted to the operator’s seat. As an indication, the median value recorded is 0.45m/s2 per eight

hours base period in normal work conditions as recommended by the manufacturer.

4. Heat

According to employment regulations, the employer must take measures to limit to the minimum,

employee’s exposure to noise.

Recommendations concerning employee’s exposure to noise.

Taking into account that the tractor cab noise level may vary;

- If the daily level of exposure to noise reaches or exceeds 80dB(A),

the employer must supply ear defenders to the driver to limit that noise.

- If the daily level of exposure to noise reaches or exceeds 85 dB(A)

the employer has to ensure that ear defenders are worn.

Take necessary precautions against the risks

due to the heat released by the hydraulic

components (hoses, pump, motor, gearbox,

valve block, rotor shaft).

Wear heat

protection

5. Delivery

Observe safety and handling rules, in particular:

-only use designated slinging points for all slings.

-never lift the machine with slings that are in poor condition or are too weak in lifting capacity.

-check that the means of lifting is satisfactory and suitable to lift the load.

-never stand or walk under the load.

-never attempt to remove the delivery supports (blue pieces) before tting

of the machine has been completed.

Operator’s manual

Axiona - Prodigia

6. Before tting to the tractor/cv

-It is necessary that the tractor is equipped with a cab or means of protecting the driver from possible

debris thrown from the tool.

-Check the condition of the PTO shaft guard on the tractor.

-Carefully read the tting instructions supplied with the drive shaft.

-Check all tyre pressures.

7. Before starting the rotor

-Read chapter 2, section 3, ‘Identication of controls’.

-Read the operator’s manual for the tool to be used.

-Do not start the machine in an explosive atmosphere or near inammable items.

-It is recommended that the rst trial be carried out on ground which is rm, at and without

obstacles.

-Ensure that the operator is familiar with the tractor/machine combination.

-Check that the control unit is mounted securely in the cab/on the tractor.

-Never start the rotor if anyone is standing within the trajectory of possible debris thrown from the

rotor.

-Ensure that all persons remain outside of the working area of the tractor and machine.

-Never remove the front hood of the cutting tool during work when mowing (direction of rotor opposite

to the forward motion of the carrying vehicle, see chapter ‘User responsibilities’).

8. Before leaving the tractor/cv

Before leaving that tractor/cv or allowing anyone to approach, it is imperative to:

- lower the tool to the ground.

- stop the rotor.

- stop the PTO.

- switch the machine off.

- apply the parking brake.

- stop the tractor engine.

General Safety Rules

As for all work, observe the safety instructions.At worksites it is recommended

that persons in the immediate vicinity do not approach the area of work, and in

particular from within the trajectory of possible projectiles thrown by the rotor.

Axiona - Prodigia

Technical Characteristics

1. Technical specications

1.1- POWER AND FEATURES :

1.2- WEIGHTS

Maximum tool weight at the end of arm : 300kg,

except with written permission from NOREMAT.

1.3- PERFORMANCES

4.5 m 5.0 m

L Maximum lateral reach* 4.5 m * 5.0 m *

VVertical reach 5.6 m * 6.1 m *

TBank reach 4.47 m * 5.0 m *

HOver-hedge reach 3.71 m 4.1 m

FDitch reach 3.0 m 3.5 m

I Minimum lateral reach 1.75 m

Orientation angle 102 °

Tool orientation 230°

Measured from the centreline of the tractor.

Average dimensions, variable according to the type of tractor.

1.4- MANOEUVRABILITY :

Type of pump 14cc geared (Axiona)

17cc geared (Prodigia)

Hydraulic ow : AXIONA 26 L/mn

PRODIGIA 36 L/mn for 540 rpm and 42 rpm for 1000 rpm

General pressure at work (pump exit) : AXIONA 210 bars

PRODIGIA 210 bars

NOTA :These indications of pressure are detailed in part 5.1, chapter 2.

1.5- STANDARD EQUIPMENT

Filtration, hydropneumatic suspension, adjustable stands, rear bumper with lights, oat.

AXIONA PRODIGIA

Gearbox ratio 3,45 4 2.5

Power Take Off speed 540 rpm 540 rpm 1000 rpm

Pump turning speed 1860 rpm 2160 rpm 2500 rpm

Type of pump Geared Axial pistons

Flow 81 L/mn 60 L/mn 70 L/mn

Maximum pressure 210 bars 345 bars

Power 31.6 kW (43 HP) 34 kW (47 HP) 40 kW (54 HP)

Tank capacity 80 L 80 L

Rotor control Mecanical Electrical

Time of rotor emergency stop Less than 3 sec.

45 Arm 50 Arm M45 Arm

850 kg 865 kg 875 kg

4.24

4.09

5.37

2.05

4.22

Echelle :1:50

Tolérance générale sauf

indications particulières :Js13

166, rue Ampère - ZI - BP 93

54714 LUDRES CEDEX

Tel: 03.83.25.69.60

Fax: 03.83.26.12.85

Ce plan est la propriété de la société NOREMATet ne

peut être reproduit ou communiqué sans son autorisation.

Désignation :

Format: A3

Planche: 1/1

Code :

Matière:

Date:

Poids: 6028.59 kg

C_PR2_MAN001

Indice:

Dess :

VOIR

DETAILS

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