Nordson PRODIGY Guide de référence
ProdigyrAutomatic System
HDLVrPump Panel
Customer Product Manual
Part 1081748A04
Issued 01/10
NORDSON CORPORATION •AMHERST, OHIO •USA
For parts and technical support, call the
Finishing Customer Support Center at (800) 433-9319.
Check http://emanuals.nordson.com/finishing for the latest version.
This document is subject to change without notice.
Part 1081748A04 E2010 Nordson Corporation
Table of Contents
Safety 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Qualified Personnel 1. . . . . . . . . . . . . . . . . . . . . . . . .
Intended Use 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Regulations and Approvals 1. . . . . . . . . . . . . . . . . .
Personal Safety 1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fire Safety 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grounding 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Action in the Event of a Malfunction 2. . . . . . . . . . .
Disposal 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Panel Components 4. . . . . . . . . . . . . . . . . . . . . . . . . .
External Components 4. . . . . . . . . . . . . . . . . . . . . . .
Internal Components 5. . . . . . . . . . . . . . . . . . . . . . .
Pump Panel Configuration and Layout 6. . . . . . . .
Network Switch Settings 6. . . . . . . . . . . . . . . . . . . .
SW1 Settings 6. . . . . . . . . . . . . . . . . . . . . . . . . . .
SW2 Settings 6. . . . . . . . . . . . . . . . . . . . . . . . . . .
Typical Pump Panel Layout 7. . . . . . . . . . . . . . . . . .
Pneumatic Diagrams 8. . . . . . . . . . . . . . . . . . . . . . . . .
Pump Panel to Pump Manifolds 8. . . . . . . . . . . . . .
Pump Manifolds to Circuit Board 9. . . . . . . . . . . . .
Wiring Diagrams 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Board to Pump Manifolds 10. . . . . . . . . . . . .
Network and Power Wiring Diagram 11. . . . . . . . . .
Parts 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Illustrated Parts List 12. . . . . . . . . . . . . . .
Internal Pump Panel Replacement Parts 12. . . . . .
External Pump Panel Replacement Parts 14. . . . . .
Contact Us
Nordson Corporation welcomes requests for information, comments, and
inquiries about its products. General information about Nordson can be
found on the Internet using the following address:
http://www.nordson.com.
Address all correspondence to:
Nordson Corporation
Attn: Customer Service
555 Jackson Street
Amherst, OH 44001
Notice
This is a Nordson Corporation publication which is protected by copyright.
Original copyright date 2007. No part of this document may be
photocopied, reproduced, or translated to another language without the
prior written consent of Nordson Corporation. The information contained
in this publication is subject to change without notice.
Trademarks
HDLV, Nordson ,the Nordson logo, and Prodigy are registered trademarks
of Nordson Corporation.
Change Record i
Part 1081748A04
E2010 Nordson Corporation
Change Record
Revision Date Change
A03 12/09 Removed manifold assembly part number and added reference to the
pump, manifold, and circuit board manual 1081195.
A04 01/10 Replaced solenoid valve 1027412 with 1099534.
Change Record
ii
Part 1081748A04 E2010 Nordson Corporation
ProdigyrAutomatic System HDLVrPump Panel 1
Part 1081748A04
E2010 Nordson Corporation
ProdigyrAutomatic System HDLVrPump Panel
Safety
Read and follow these safety instructions. Task-
and equipment-specific warnings, cautions, and
instructions are included in equipment
documentation where appropriate.
Make sure all equipment documentation, including
these instructions, is accessible to all persons
operating or servicing equipment.
Qualified Personnel
Equipment owners are responsible for making sure
that Nordson equipment is installed, operated, and
serviced by qualified personnel. Qualified
personnel are those employees or contractors who
are trained to safely perform their assigned tasks.
They are familiar with all relevant safety rules and
regulations and are physically capable of
performing their assigned tasks.
Intended Use
Use of Nordson equipment in ways other than
those described in the documentation supplied with
the equipment may result in injury to persons or
damage to property.
Some examples of unintended use of equipment
include
Susing incompatible materials
Smaking unauthorized modifications
Sremoving or bypassing safety guards or
interlocks
Susing incompatible or damaged parts
Susing unapproved auxiliary equipment
Soperating equipment in excess of maximum
ratings
Regulations and Approvals
Make sure all equipment is rated and approved for
the environment in which it is used. Any approvals
obtained for Nordson equipment will be voided if
instructions for installation, operation, and service
are not followed.
All phases of equipment installation must comply
with all federal, state, and local codes.
Personal Safety
To prevent injury follow these instructions.
SDo not operate or service equipment unless you
are qualified.
SDo not operate equipment unless safety
guards, doors, or covers are intact and
automatic interlocks are operating properly. Do
not bypass or disarm any safety devices.
SKeep clear of moving equipment. Before
adjusting or servicing any moving equipment,
shut off the power supply and wait until the
equipment comes to a complete stop. Lock out
power and secure the equipment to prevent
unexpected movement.
SRelieve (bleed off) hydraulic and pneumatic
pressure before adjusting or servicing
pressurized systems or components.
Disconnect, lock out, and tag switches before
servicing electrical equipment.
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Part 1081748A04 E2010 Nordson Corporation
SObtain and read Material Safety Data Sheets
(MSDS) for all materials used. Follow the
manufacturer’s instructions for safe handling
and use of materials, and use recommended
personal protection devices.
STo prevent injury, be aware of less-obvious
dangers in the workplace that often cannot be
completely eliminated, such as hot surfaces,
sharp edges, energized electrical circuits, and
moving parts that cannot be enclosed or
otherwise guarded for practical reasons.
Fire Safety
To avoid a fire or explosion, follow these
instructions.
SDo not smoke, weld, grind, or use open flames
where flammable materials are being used or
stored.
SProvide adequate ventilation to prevent
dangerous concentrations of volatile materials
or vapors. Refer to local codes or your material
MSDS for guidance.
SDo not disconnect live electrical circuits while
working with flammable materials. Shut off
power at a disconnect switch first to prevent
sparking.
SKnow where emergency stop buttons, shutoff
valves, and fire extinguishers are located. If a
fire starts in a spray booth, immediately shut off
the spray system and exhaust fans.
SClean, maintain, test, and repair equipment
according to the instructions in your equipment
documentation.
SUse only replacement parts that are designed
for use with original equipment. Contact your
Nordson representative for parts information
and advice.
Grounding
WARNING: Operating faulty
electrostatic equipment is hazardous and
can cause electrocution, fire, or
explosion. Make resistance checks part
of your periodic maintenance program. If
you receive even a slight electrical shock
or notice static sparking or arcing, shut
down all electrical or electrostatic
equipment immediately. Do not restart
the equipment until the problem has
been identified and corrected.
Grounding inside and around the booth openings
must comply with NFPA requirements for Class 2,
Division 1 or 2 Hazardous Locations. Refer to
NFPA 33, NFPA 70 (NEC articles 500, 502, and
516), and NFPA 77, latest conditions.
SAll electrically conductive objects in the spray
areas shall be electrically connected to ground
with a resistance of not more than 1 megohm
as measured with an instrument that applies at
least 500 volts to the circuit being evaluated.
SEquipment to be grounded includes, but is not
limited to, the floor of the spray area, operator
platforms, hoppers, photoeye supports, and
blow-off nozzles. Personnel working in the
spray area must be grounded.
SThere is a possible ignition potential from the
charged human body. Personnel standing on a
painted surface, such as an operator platform,
or wearing non-conductive shoes, are not
grounded. Personnel must wear shoes with
conductive soles or use a ground strap to
maintain a connection to ground when working
with or around electrostatic equipment.
SOperators must maintain skin-to-handle contact
between their hand and the gun handle to
prevent shocks while operating manual
electrostatic spray guns. If gloves must be
worn, cut away the palm or fingers, wear
electrically conductive gloves, or wear a
grounding strap connected to the gun handle or
other true earth ground.
SShut off electrostatic power supplies and
ground gun electrodes before making
adjustments or cleaning powder spray guns.
SConnect all disconnected equipment, ground
cables, and wires after servicing equipment.
Action in the Event of a Malfunction
If a system or any equipment in a system
malfunctions, shut off the system immediately and
perform the following steps:
SDisconnect and lock out electrical power. Close
pneumatic shutoff valves and relieve pressures.
SIdentify the reason for the malfunction and
correct it before restarting the equipment.
Disposal
Dispose of equipment and materials used in
operation and servicing according to local codes.
ProdigyrAutomatic System HDLVrPump Panel 3
Part 1081748A04
E2010 Nordson Corporation
Description
The pump panel is the central electrical and
pneumatic enclosure for Prodigy HDLV pumps
used with Prodigy Automatic Spray Guns. The
panels are installed on the sides of the Prodigy
Powder Feed Center. The pump panels are
available in four, six, and eight pump
configurations. Each panel houses the Prodigy
HDLV pumps, pump manifolds and pump control
board, air filter and pneumatic controls, and DC
power supply.
This manual provides panel wiring and pneumatic
diagrams and replacement parts only. Refer to the
powder feed center manual for operation
instructions.
Refer to the following manuals for additional repair
and parts information:
1081195 HDLV Pump
1062382 HDLV Pump Manifold and Circuit Board
Figure 1 Prodigy Automatic System HDLV Pump
Panel (Eight-Pump Panel Shown)
ProdigyrAutomatic System HDLVrPump Panel
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Part 1081748A04 E2010 Nordson Corporation
Panel Components
External Components
7
2
3
4
1
5
6
8
10
9
11
Figure 2 External Pump Panel Components (Eight-Pump Panel Shown)
1. Prodigy HDLV Pumps
2. IN Filtered air supply
(pump assist/pattern air flow)
3. IN Air supply (pinch and vacuum)
4. Pattern air out
5. INPUT power
6. NET/PWR to feed center network
junction box
7. Vacuum exhaust mufflers
8. Purge pilot−bottom bank of
pumps
9. Purge pilot−top bank of
pumps
10. Accumulator tank
11. Purge air tubing/Y-connectors
ProdigyrAutomatic System HDLVrPump Panel 5
Part 1081748A04
E2010 Nordson Corporation
Internal Components
1
2
3
4
5
679
8
10
11
12
Figure 3 Internal Pump Panel Components (Eight-Pump Panel Shown)
1. Pump control manifolds
2. Pump circuit boards
3. Power and network terminal strip
4. Filter
5. Fuses
6. 145 W power supply
7. Vacuum air regulator
(50 psi/3.4 bar)
8. Pinch high air regulator
(70 psi/4.8 bar)
9. Pinch low air regulator
(35 psi/2.4 bar)
10. Pump assist/pattern air flow
regulator
11. Pinch select manifold
12. Purge pilot manifold
ProdigyrAutomatic System HDLVrPump Panel
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Part 1081748A04 E2010 Nordson Corporation
Pump Panel Configuration and Layout
The pump panel is available in 4-, 6-, and 8-pump configurations. Up to four pump panels may be
connected to a single powder feed center.
Network Switch Settings
Use the following guidelines to set switches SW1
and SW2 on each HDLV pump circuit board.
SW1 Settings
SW1 identifies the sequential node
address of the circuit board.
Each circuit board controls two pumps. Refer to
the following chart and Figure 5 for a description of
how to set SW1.
Switch
Position
Pumps Controlled
Left Side of
Feed Center
Right Side of
Feed Center
11, 2 17, 18
23, 4 19, 20
35, 6 21, 22
47, 8 23 ,24
59, 10 25, 26
611, 12 27, 28
713, 14 29, 30
815, 16 31, 32
SW2 Settings
See Figure 4. SW2 identifies the pump panel
address and the type of gun (manual or automatic)
that is controlled by the circuit board.
Switch Position
1Down: Panels 1 and 2 (Guns 1−16)
Up: Panels 3 and 4 (Guns 17−18)
2Down (not used)
3Down (not used)
4Down: Automatic Guns
Up: Manual Guns
123
OPEN
4
Gun Group
= Guns 17−32
= Guns 1−16
1
2
Not Used
3
Gun Type
= Manual
= Automatic
4
Figure 4 SW2 Settings
Autres manuels pour PRODIGY
2
Table des matières
