Norcold 3163G Manuel utilisateur

IMPORTANT PRODUCT INFORMATION

Norcoldrefrigeratormodels3163Tand3163GinstalledintheRialtaandEurovanCampermay

experience a cooling deficiency while operating in the gas mode. The cooling deficiency occurs

when the vehicle’s interior ambient temperatures are 90°F or higher. Performance while

operating in the AC or DC modes is not affected.

To rectify this deficiency, Norcold offers a product upgrade kit. This kit is available through the

Winnebago service network. Customers who experience cooling deficiencies while operating

in the gas mode should operate their refrigerator on AC or DC until the upgrade kit is installed.

All product upgrades are to be completed by an authorized dealer or service center.

The refrigerator models 3163T and 3163G installed in the Rialta and Eurovan Camper are the

only Norcold refrigerator models affected with this cooling deficiency. The following is the list of

product serial numbers which are affected.

3163T 3163G

Serial Number Range Serial Number Range

001001CLTPC4 - 001850CLTPH4 001001CMGYC4 - 002150CMGYH4

Accompanying this notice are complete instructions for installing the product upgrade kit, tool

requirements, and time allotted for installation. Removal of the refrigerator from its enclosure is

required.

Part No.: 618081C

Figure 1 - Before Upgrade

Figure 2 - After Upgrade

Upgrade Kit Components

1 - Installation Instructions

1 - Burner Box Gasket

3 - #8 Hex SD Screws

4 - Screws (#6 x 3/8")

2 - Metal Screw (#6 x 1 1/4")

1 - 6" Red Wire w/3" Jumper

1 - 6" Yellow Wire

1 - 7" Red Wire

1 - Spade Terminal Connector (Double 45)

1 - #11 Burner Orifice (Red Dot)

1 - Burner Heat Shield

1 - 1.0 AMP Fuse

1 - 1.0 AMP Fuse Label

1 - DC Fuse Holder

1 - Plastic Fuse Cover

1 - 12 Volt DC Fan (With Brackets and wire extensions)

1 - 12 Volt DC Thermostat (Fan)

1 - 20" Red Wire

1 - Exhaust Flexible Vent Tube w/Insulation

1 - Wiring Diagram Label

Tools Required

1 - Pliers

1 - Tin Snips

1 - Screw Gun with Phillips Head or Phillips Screwdriver

1 - 1/4" Hex Head Driver

1 - Volt Ohmmeter

1 - 7/16" Open End-Wrench

1 - 1/2" Open End-Wrench

1 - 5/8" Open End-Wrench

1 - Manometer

1 - 3/8" Power Drill

1 - 3/32" Drill Bit

1 - 1/16" Drill Bit

Specifications

Installation of the upgrade kit will change the rating specifications for the LP gas mode. The

specifications are as follows:

LP Gas Mode: 925 BTU/Hr. input; 11" W.C. Gas Supply; .011" Orifice (LP11)

Time Allowance

The time allotted to upgrade the refrigerator is 2.0 hours. The allotted time is to be multiplied

by the service facility prevailing shop labor rate. The time allowance includes diagnostic times,

upgrade kit installation, refrigerator removal and re-installation, and gas leak test.

NOTE: A gas leak test is required when gas connections, either the main supply line or

the refrigerator gas components, have been disconnected.

Refrigerator Removal Procedures

Eurovan Camper

1. Turn off the gas supply at the main tank.

2. Turn the refrigerator’s mode selector to "OFF".

3. Remove the vehicle’s middle bench seat.

4. Remove the refrigerator’s system cover located on the left front of the refrigerator by

removing 5 retaining screws.

5. Remove 5 retaining screws securing refrigerator to enclosure.

6. Remove the monitor panel located directly above the refrigerator by removing 6

retaining screws.

CAUTION: It is not necessary to disconnect wiring from the monitor panel. Pull

panel forward and away from the monitor panel’s mounting bracket.

Lay monitor panel on galley top. Take care not to scratch the galley and

its surrounding surfaces, or the face of the control panel.

7. Remove the monitor panel’s mounting (frame) bracket by removing four retaining screws.

The retaining screws are located on both the left and right sides of the bracket.

Figure 3 - Vent Terminal Housing

8. Turn the manual shut-off valve located on top of the refrigerator to "OFF". See Figure 4.

9. Remove both the positive and negative leads from the vehicle’s battery.

10. Disconnect the vehicle’s 12 volt DC supply wires from the refrigerator’s terminal block

(Figure 1).

11. Disconnect the LP gas supply line from the refrigerator’s manual shut-off valve.

See Figure 4.

CAUTION: To prevent gas leaks or damage to the gas supply lines and fittings,use

two wrenches when connecting or disconnecting gas fittings.

12. Remove the three (3) screws securing the vent cover to the vehicle’s exterior surface.

See Figure 3.

13. Remove the two (2) screws securing the inner disk to the vent terminal housing. See

Figure 3.

14. Carefully push the vent terminal housing inward until free from the vehicle’s wall.

15. Carefully pull the refrigerator forward to gain access to the refrigerator’s AC power cord.

Disconnect the refrigerator’s AC power cord from the wall receptacle.

16. Remove the refrigerator from it’s enclosure.

Valve Shown in

Off Position

LP Gas

Supply Line

U-Tube to

Thermostat OFF

Figure 4 - Manual Shut-Off Valve

Rialta

1. Turn off the gas supply at the main tank.

2. Turn the refrigerator’s mode selector to "OFF".

3. Remove the refrigerator’s system cover located on the left front of the refrigerator by

removing 5 retaining screws.

4. Remove 5 retaining screws securing the refrigerator to the enclosure.

5. Remove the drawer directly above the refrigerator.

6. Turn the manual shut-off valve located on top of the refrigerator to "OFF". See Figure 4.

7. Disconnect the vehicle’s 12 volt DC supply wires from the refrigerator’s terminal block

(Figure 1).

8. Disconnect the LP gas supply line from the refrigerator’s manual shut-off valve. See

Figure 4.

CAUTION: To prevent gas leaks and damage to the gas supply lines and fittings,

use two wrenches when connecting or disconnecting gas fittings.

9. Disconnect the refrigerator’s AC power cord from the wall receptacle.

10. Open the cabinet door to the left of the refrigerator. Remove the access panel at the rear

of the cabinet. This will allow access to the refrigerator’s vent-air intake and exhaust piping.

Note: Observe the routing of the existing flexible piping. It will be necessary to

duplicate this configuration with the replacement tube.

11. Remove the phillips head screw and retaining washer which secure the vent-air

exhaust and intake flexible vent piping to the vent terminal housing. See Figure 5.

12. Remove both the intake and exhaust vent piping from the vent terminal housing.

Care must be taken not to damage the "O" ring seals when removing the piping.

13. Remove right dinette assembly cover panel to access the refrigerator retaining bracket.

Reference "Right Dinette Assembly Cover Panel Removal" in the Interior Section

14. Loosen and remove the refrigerator’s retaining screws at rear base of the refrigerator.

15. Position the flexible vent-air intake and exhaust piping to remove the refrigerator from

its enclosure.

Retaining

Washer

Intake Pipe

Exhaust Pipe

(Isolated)

Phillips Head

Screw

Figure 5 - Vent Terminal Housing

Installing the Upgrade Kit

Burner Orifice (Rialta and Eurovan Camper) - Reference Figure 6

1. Once the refrigerator is removed from its enclosure, lay the refrigerator on its side with

the cooling unit facing up.

2. Using a 9/16" open-end wrench, loosen and remove the burner tube from the burner orifice.

3. Using a 1/2" open-end wrench, loosen and remove the burner orifice from the burner.

Discard the orifice just removed.

4. Install the orifice received (Red Dot) with the upgrade kit by reversing the above

procedures.

CAUTION: Do not over-tighten the orifice or the burner tube connections. Over-

tightening these connections can result in undue stress and cancreate

gas leaks.

Burner Box Gasket Installation and Thermocouple Alignment

(Rialta and Eurovan Camper) - Reference Figure 6

5. Using a phillips screw driver, remove the 8 screws securing the burner box to the

cooling unit.

Burner Box Flange

(Remove & Install

Gasket Material Here)

Thermocouple

Burner Tube

Connection

Orifice Connection

Figure 6 - View of Burner Box

6. Pull the burner box away from the refrigerator until the burner, ignition electrode, and

thermocouple are visible.

7. Remove gasket material from the top flange of the burner box.

8. Pull the thermocouple away from the burner box until two clicks are heard.

Do not pull the thermocouple completely out of the burner box.

9. Push the thermocouple into the burner box. The thermocouple tip must be positioned

over the first slot of the burner as illustrated in Figure 6 on page 6.

10. Install the new gasket material around flange of burner box.

Caution: Donotinstalladamagedgasket.Usecarewhenhandlingthereplacement

gasket material. If torn, a new gasket (Part # 617977) must be ordered.

Call 1-800-543-1219 to place order.

11. Re-attach the burner box to the cooling unit. Insure the gasket remains around the

flange of the burner box.

Burner Shield Installation (Rialta and Eurovan Camper) - Reference Figure 7

12. Remove the screw located on the right front face of the burner box and save it for later

installation.

13. Slide the heat shield between the refrigerator’s cabinet and burner box.

It may be

necessary to lift the burner box up to position the burner shield in place

. Secure

the heat shield to the burner box with the screw removed in Step 12.

14. Align the side of the heat shield with bottom of the refrigerator’s support bracket. Secure

the heat shield with the two self-tapping screws provided with the kit.

Heat Shield

(Side View)

Heat Shield

Remove this screw and

save for re-installation.

Burner Box

Figure 7 - Heat Shield Installation

PERFORM ELECTRICAL MODIFICATIONS TO REFRIGERATOR

BEFORE RE-INSTALLING

Terminal Block Modification (Rialta and Eurovan Camper) - Reference Figure 8

1. Remove the white wire from the negative terminal spade at the terminal block.

2. Using a phillips screwdriver, remove the screw securing the single 45°terminal.

Remove and discard the terminal. Attach the supplied double 45°spade terminal with

the screw just removed.

3. Re-attach the white wire to the newly installed spade terminal on the spade closest to

the front of the refrigerator.

Discard this

Terminal

Double 45°

Terminal

Re-attach the

white wire from

the Relighter to

this terminal

Figure 8 - Terminal Block

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