Noble CG-1200 Guide de configuration

INSTALLATION, OPERATION,

AND SERVICE MANUAL

NOBLE CG-1200

NOBLE CG-115

CG-1200/CG-115 Manual • 07610-004-26-27-F

NOBLE GLASSWASHER DISHMACHINES

REVISION HISTORY

Revision

Letter Revision

Date Made by Applicable ECNs Details

A 7-23-15 KAP QOF-386 Initial release of manual.

B 1-19-16 JH QOF-386 Added CG-115 and associated views, parts lists, and schematics to the

manual.

C 4-26-16 JH 8379 Updated schematic on pg. 48.

D 9-21-16 JH N/A Updated manual to new format.

Removed “iodine” and "type of sanitizer used" from pg. 8.

Replaced exploded views throughout with more legible views.

Updated P/N of Power Disconnect Decal on pgs. 35 and 36.

Updated P/N of item #8 on pg. 37.

Updated P/N of item #1 on pg. 40.

Updated P/N and description of item #13 on pg. 43.

Updated P/N and description of item #15 on pg. 43.

E 7-12-17 JH 8453 Corrected pg. 2, switched "Hot" and "Cold."

Corrected ow pressure on pg. 3.

Added Iodiphor as a sanitizer on pg. 3 and updated the reference to

sanitizers on pg. 8.

Corrected P/N of item #4 on pg. 35 and item #6 on pg. 36.

Changed P/N of item #7 and added P/N for entire bottom inlet manifold

assembly on pg. 39.

Added view and image of drain o-ring installation to pg. 41.

Added rinse strainer, wash tank, and o-ring to pgs. 41 and 42.

Changed P/N of item #10b on pg. 42.

F 6-18-18 JH 8593

8633 Updated instructions on pgs. 11-14 to show stop caps.

Added deliming instructions to pg. 15.

Added bottom stop cap and top stop cap with hardware to pgs. 39-40.

Changed P/N of item #7 on pg. 40.

Added optional accumulator tray kit to pg. 42.

Added deector strainer to pgs. 43-44.

The manufacturer provides

technical support for all of

the dishmachines detailed

in this manual. We strongly

recommend that you refer to

this manual before making a

call to our technical support

sta󰀨. Please have this manual

open when you call so that our

sta󰀨 can refer you, if necessary,

to the proper page. Technical

support is not available on

holidays. Contact technical

support toll free at

1-888-800-5672.

Technical support is available

for service personnel only.

NOMENCLATURE

CG-1200

208 V glasswasher dishmachine; chemical-sanitizing,

carousel-type, electric tank heat, with detergent, rinse-aid,

and sanitizer chemical feeder pumps.

CG-115

115 V glasswasher dishmachine; chemical-sanitizing,

carousel-type, electric tank heat, with detergent, rinse-aid,

and sanitizer chemical feeder pumps.

iii

GUIDES

Symbols............................................................................................................................................1

Abbreviations & Acronyms ...............................................................................................................1

SPECIFICATIONS

Machine Dimensions........................................................................................................................2

Operating Parameters......................................................................................................................3

Electrical Requirements ...................................................................................................................4

INSTALLATION

Installation Instructions.....................................................................................................................5

Inspection......................................................................................................................... 5

Unpacking........................................................................................................................ 5

Leveling............................................................................................................................ 5

Plumbing.......................................................................................................................... 5

Pressure Regulator.......................................................................................................... 6

Shock Absorber ............................................................................................................... 6

Connecting the Drain Line ............................................................................................... 6

Plumbing Check............................................................................................................... 6

Electrical Power Connections.......................................................................................... 7

Voltage Check.................................................................................................................. 7

Surrounding Area............................................................................................................. 7

Thermostats..................................................................................................................... 8

Chemical Feeder Equipment ........................................................................................... 8

Preparing Chemical Feeder Pumps................................................................................. 8

Priming Chemical Feeder Pumps.................................................................................... 8

OPERATION

Operating Instructions......................................................................................................................9

Preparation ...................................................................................................................... 9

Filling the Wash Tub ........................................................................................................ 9

Ware Preparation........................................................................................................... 10

Washing a Rack of Ware ............................................................................................... 10

Operational Inspection................................................................................................... 10

Shutdown & Cleaning .....................................................................................................11

After Cleaning................................................................................................................ 13

Detergent Control........................................................................................................... 15

Deliming......................................................................................................................... 15

TABLE OF CONTENTS

MAINTENANCE

Preventative Maintenance..............................................................................................................16

TROUBLESHOOTING

Common Problems.........................................................................................................................17

SERVICE PROCEDURES

Chemical Feeder Pump Motor Replacement.................................................................................21

Wash Tank Heater Replacement....................................................................................................24

Thermostat Replacement...............................................................................................................29

Wash Motor Replacement..............................................................................................................32

PARTS

Control Box Assembly - CG-1200 ..................................................................................................35

Control Box Assembly - CG-115.....................................................................................................36

Outer Shell Assembly.....................................................................................................................37

Chemical Feeder Pump Assembly.................................................................................................38

Rinse Assembly..............................................................................................................................39

Wash System .................................................................................................................................41

Conveyor & Drive System..............................................................................................................43

Door Assembly...............................................................................................................................45

SCHEMATICS

CG-1200.........................................................................................................................................46

CG-115...........................................................................................................................................47

TABLE OF CONTENTS

07610-004-26-27-F 1

SYMBOLS

CAUTION

WARNING

NOTICE

- risk of injury to personnel.

- risk of damage to equipment.

- risk of electrical shock.

- lockout electrical power.

- reference data plate.

- important note.

- caustic chemicals.

ABBREVIATIONS & ACRONYMS

ANSI - American National Standards Institute

GHT - Garden Hose Thread

GPH - Gallons per Hour

GPM - Gallons per Minute

GPG - Grains per Gallon

HP - Horse Power

Hz - Hertz

ID - Inside Diameter

kW - Kilowatts

NFPA - National Fire Protection Association

NPT - National Pipe Thread

PPM - Parts per Million

PSI -Pounds per Square Inch

V- Volts

- ground wire.

GUIDES

07610-004-26-27-F

All dimensions are for reference only and are subject to change without notice.

*Cut view showing machine base from top.

MACHINE DIMENSIONS

SPECIFICATIONS

NOTICE

LEGEND

A - Electrical Connection

B - Water Inlet, Hot, 1/2”

C - Water Inlet, Cold, 1/2”

D - Drain Connection, 1 1/2”

All dimensions from the floor can be

increased 1 1/4" using the machine's

adjustable feet.

25 1/4”

[641 mm]

9 1/2”

[241 mm]

5”

[127 mm]

25”

[635 mm]

14 5/8”

[372 mm] 8 5/8”

[220 mm]

12 7/8”

[327 mm]

2 1/2”

[64 mm]

12”

[305 mm]

Dish Clearance

6”

[152 mm] 6”

[152 mm]

9”

[229 mm]

29 1/4”

[743 mm]

19 1/2”

[495 mm]

2” MIN

[51 mm]

25 5/8”

[652 mm]

27 5/8”

[703 mm]

TOP

FRONT SIDE

07610-004-26-27-F 3

Operating Capacity: CG-1200 CG-115

Glasses per Hour 1200 1200

Operating Cycle (Seconds):

Total Cycle Time 120 120

Tank Capacity (Gallons): 3.0 3.0

Wash Pump Capacity (GPM): 55 55

Water Temperatures (°F):

Minimum Wash Temperature 130 130

Minimum Rinse Temperature 75 75

Other Water Requirements:

Cold Water Flow Pressure (PSI) 20 ± 5 20 ± 5

Hot Water Flow Pressure (PSI) 20 ± 5 20 ± 5

Gallons per Hour 10.0 10.0

Water Line Size (NPT) 1/2" 1/2"

Drain Line Size (NPT) 1 1/2" 1 1/2"

Minimum Chlorine Required (PPM) 50 50

Minimum Iodiphor Required (PPM) 12.5 12.5

Electrical Loads (as applicable):

Wash Motor (HP) 0.1 0.1

Wash Heater (kW) 2.7 (208 V)/3.3 (230 V) 1.3

Always refer to the machine data plate for specic electrical and water require-

ments. The material provided on this page is for reference only and is subject

to change without notice.

NOTICE

OPERATING PARAMETERS

SPECIFICATIONS

07610-004-26-27-F

All electrical ratings provided in this manual are for reference

only.Always refer to the machine data plate to get exact electrical

information for this machine. All electrical work performed on

machines should be done in accordance with applicable

local, state, territorial, and national codes. Work should only

be performed by qualied electricians and authorized service

agents.

Note that all electrical wiring used in the CG- series of machines

must be rated, at a minimum, for 212 °F (100 °C), and that only

copper conductors must be used.

Where applicable, heating element amperage draws have been

adjusted for the assumed input voltage. The manufacturer

assumes incoming voltages will be either 208 or 230 Volts. Some

heating elements used in the machines could be rated for other

voltages, so always verify the amperage draw of the machine in

operation when sizing circuit protection.

If the dishmachine is equipped with an optional rinse heater, note

the rinse heater might have its own electrical connection and

require a separate service.Amperage loads for motors and heaters

are indicated on the machine data plate.

CG-1200

Electrical Characteristics

VOLTS 208 230

PHASE 1 1

FREQ 60 60

WASH

MOTOR

AMPS 0.5 A 0.4 A

WASH

HEATER

AMPS 13.0 A 14.4 A

TOTAL

LOAD 13.5 A 14.8 A

NOTICE

CG-115

Electrical Characteristics

VOLTS 115

PHASE 1

FREQ 60

WASH

MOTOR

AMPS 3.1 A

WASH

HEATER

AMPS 11.3 A

TOTAL

LOAD 14.4 A

ELECTRICAL REQUIREMENTS

SPECIFICATIONS

07610-004-26-27-F 5

Before installing the unit, check packaging and machine for damage. Damaged

packaging might be an indication of damage to the machine. If there is any type

of damage to both packaging and unit, do not throw away the packaging. The

dishmachine has been inspected at the factory before shipping and is expected to

arrive in new, undamaged condition. However, rough handling by carriers or others

might result in damage to the unit while in transit. If this occurs, do not return the unit to

the manufacturer. Instead, contact the carrier and ask them to send a representative

to the site to inspect the damage and request that an inspection report be completed.

Contact the carrier within 48 hours of receiving the machine as well as the dealer that

sold you the unit.

The machine should be unpacked and removed from the pallet before installing.

Remove all of the materials from inside. Once unpacked, verify there are no missing

parts. If a part is missing, contact the manufacturer immediately.

The dishmachine is designed to operate while level. This is important to prevent any

damage to the machine during operation and to ensure the best possible results. The

unit comes equipped with adjustable bullet feet which can be turned using a pair of

pliers. Verify the unit is level from front-to-back and side-to-side before making any

electrical or plumbing connections.

All plumbing connections must be made to adhere to local, state, territorial, and

national codes. The installing plumber is responsible for ensuring the incoming

water lines are ushed of debris before connecting to the machine. Note that chips

and materials from cutting processes can become lodged in the solenoid valves

and prevent them from opening or closing. Any valves that are found to be fouled

or defective because of foreign matter left in the water line, and any subsequent

damage, are not the responsibility of the manufacturer.

Cold water supply must be a minimum of 75 °F with a capacity of 180 GPH at 8-12

PSI. Hot water supply must be a minimum of 120 °F (CG-1200)/130 °F (CG-115) with

a capacity of 10 GPH at 20 ± 5 PSI. Incoming hot and cold water service connections

(supplied by customer) must be a 1/2” NPT pipe size minimum. Install the water

supply line to the dishmachine using copper pipe. It is recommended that a water

shut-o󰀨 valve be installed in the water line between the main supply and the machine

to allow access for service.

INSPECTION

Do not throw away

container if damage is

evident!

UNPACKING

PLUMBING

The plumber must ush

the incoming water line!

LEVELING

INSTRUCTIONS

INSTALLATION

Ce manuel convient aux modèles suivants

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