Nilar ReOx 1 Manuel utilisateur

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INSTRUCTION MANUAL

Thank you for purchasing a Nilar product.

It is required to read and understand these instructions carefully for a safer installation and operation, as well as

optimum performance and longer service life.

Keep this manual in a safe place for future reference.

This manual may be modified and updated without prior notice. Contact Nilar for validation.

Colours used in illustrations, e.g., for cables, are only illustrative and might deviate from the actual colour.

Without written permission from Nilar, this manual is not to be copied or transferred for other purposes, neither in its

entirety nor parts of it.

The product described in this manual is manufactured in compliance with the Low Voltage Directive (LVD) 2014/35/EU,

the Electromagnetic Compatibility Directive (EMCD) 2014/30/EU, and Restrictions of Hazardous Substances (RoHS)

Directive 2011/65/EU.

The product contains metal hydride battery packs that follow the EU-directive 2006/66/EC (‘Battery Directive’). The

battery packs do not contain the heavy metals lead, mercury, or cadmium.

The product adheres to the Waste Electrical and Electronic Equipment (WEEE) Directive 2012/19/EU. This means that

the manufacturer/importer is responsible for the manufactured products being collected, taken care of, and recycled

after they have reached the end of their lifespan.

Nilar products are in compliance with EU regulation (EC) No. 1907/2006 concerning the Registration, Evaluation,

Authorization, and restriction of Chemicals (REACH). We check that our suppliers comply with REACH requirements for

all the materials and components they deliver to us.

Document identification: 73-H028

Version

Status

Date

1.0

Released for ReOx 1

2022-12-07

INSTRUCTION MANUAL

This manual will give you, as a reader, all the necessary instructions for more professional and safer handling of the

product. Read the manual carefully to avoid mistakes and risks. The manual is divided into the following chapters:

Chapter

Content

1. Safety Information

General safety information

2. Technical Support and Warranty

References

3. Environment

Content, recycling

4. Function description

General description of the product

5. Transportation, lifting, and storage

Instructions, conditions

6. Installation

Instructions for installation

7. Operation

Operational conditions

8. Maintenance

Advises, schedules

9. Decommissioning

Instructions, references

10. Troubleshooting

Self-help

 
INSTRUCTION MANUAL 
 
 
 
 
 
Table of contents 
Safety Information...........................................................................................................................1 
1 Safety markings in this instruction.................................................................................................................. 1 
2 General warnings and cautions ...................................................................................................................... 1 
Technical support and warranty......................................................................................................3 
Environment ....................................................................................................................................4 
1 Compliance..................................................................................................................................................... 4 
Function description........................................................................................................................5 
1 Datasheet ....................................................................................................................................................... 5 
2 Battery pack specification and build-up.......................................................................................................... 6 
3 Front of the battery pack................................................................................................................................ 7 
4 Connections IMU............................................................................................................................................ 9 
5 Signals IMU................................................................................................................................................... 10 
6 Reoxygenating (ReOx)........................................................................................................................................ 11 
Transportation, lifting, and storage ...............................................................................................12 
1 Transportation.............................................................................................................................................. 13 
2 Moving and lifting......................................................................................................................................... 14 
3 Storage ......................................................................................................................................................... 14 
Installation .....................................................................................................................................15 
1 General conditions on-site............................................................................................................................ 16 
2 Preparation of connections before installation ............................................................................................ 17 
3 Orientation and placement of battery pack.................................................................................................. 17 
4 Installation of a single battery pack .............................................................................................................. 18 
5 Series connection of battery packs to form a battery string......................................................................... 20 
Operation.......................................................................................................................................23 
1 Charging........................................................................................................................................................ 23 
2 Discharging ................................................................................................................................................... 24 
3 Resistance..................................................................................................................................................... 24 
4 Self-discharge ............................................................................................................................................... 24 
5 Cycle life ....................................................................................................................................................... 24 

INSTRUCTION MANUAL

8. Maintenance..................................................................................................................................25

8.1 Protective measures during maintenance .................................................................................................... 25

9. Decommissioning...........................................................................................................................26

9.1 Temporarily decommissioning...................................................................................................................... 26

9.2 Permanent decommissioning ....................................................................................................................... 26

9.3 Damage......................................................................................................................................................... 26

10. Troubleshooting............................................................................................................................27

11. Appendix 1: Information bulletin, IT-grounding ..........................................................................28

 
INSTRUCTION MANUAL 
 
 
 
 
 
Figures 
Figure 1: Indication of the serial number on the battery pack ...................................................................................................3 
Figure 2: Overview of 144 V and 120 V battery packs incl. IMU (from left to right) .................................................................5 
Figure 3: Build-up of a 144 V battery pack with IMU ..................................................................................................................5 
Figure 4: Measurement illustration of 144 V battery pack with length incl. IMU .....................................................................6 
Figure 5: Parts of 144 V Battery pack excl. IMU...........................................................................................................................6 
Figure 6: 144 V Battery pack .........................................................................................................................................................7 
Figure 7: Design, positive (+) chassis connector, type Phoenix 1805180...................................................................................8 
Figure 8: Design, negative (-) chassis connector, type Phoenix 1805177 ..................................................................................8 
Figure 9: Design, positive (+) cable connector, type Phoenix 1774674 .....................................................................................8 
Figure 10: Design, negative (-) cable connector, type Phoenix 1774687...................................................................................8 
Figure 11: Disconnection of cable connectors.............................................................................................................................8 
Figure 12: Overview of IMU with the cover lid removed ............................................................................................................9 
Figure 13: CAN connector, Shielded RJ45 ..................................................................................................................................10 
Figure 14: 144 V Battery pack with IMU on front and location of ReOx connector ................................................................11 
Figure 15: Orientation of battery pack.......................................................................................................................................12 
Figure 16: Battery pack incl. lifting straps ..................................................................................................................................14 
Figure 17: Orientation of battery pack.......................................................................................................................................17 
Figure 18: Before and after placement of battery pack on insulation tray..............................................................................18 
Figure 19: Before and after cover lid removal ...........................................................................................................................18 
Figure 20: Installation of CAN connection into CAN port on IMU ............................................................................................19 
Figure 21: Installation of negative (-) cable before connection (IMU connections not displayed).........................................19 
Figure 22: Installation of negative (-) cable after connection (IMU connections not displayed)............................................19 
Figure 23: Installation of positive (+) cable before connection (IMU connections not displayed) .........................................20 
Figure 24: Installation of positive (+) cable after connection (IMU connections not displayed) ............................................20 
Figure 25: Finished installation of interpack cable between the ‘first’ and ‘secondary’ battery pack (IMU connections are 
not displayed) ..............................................................................................................................................................................22 
Figure 26: Finished installation of interpack cable between the ‘first’, ‘second’, third, and ‘fourth’ battery packs (IMU 
connections are not displayed)...................................................................................................................................................22 
Figure 27: Finished installation of interpack cable between the ‘first’, ‘second’, third, and ‘fourth’ battery packs and 
cables from the BMS (IMU connections are not displayed)......................................................................................................22 
Figure 28: WEEE symbol for separate disposal..........................................................................................................................26 
 
 

INSTRUCTION MANUAL

Tables

Table 1: Technical specification of ReOx 1 battery pack in various sizes @ +20oC....................................................................5

Table 2: Description of visual signals............................................................................................................................................9

1. SAFETY INFORMATION

1. Safety Information

This chapter contains safety information that applies to

the Nilar battery pack.

To avoid personal injury, do not perform any service

unless you are qualified. Refer to all safety summaries

before installing, operating, maintaining, and

decommissioning. For a more detailed specification

regarding safety, contact Nilar.

1.1 Safety markings in this instruction

1.2 General warnings and cautions

WARNING! Wear electrically insulated gloves when

handling a battery pack. Battery pack surfaces may carry

hazardous voltage due to lowered insulation resistance.

Do not place battery packs on conductive surfaces.

WARNING! Risk for electric shock and arcing if the

product is misused or electrically installed incorrectly.

WARNING! The battery packs cannot be switched off.

Please note:

•Work only with one battery pack terminal at a

time.

•The printed circuit board (PCB); Integrated

Monitoring Unit (IMU) at the front of the battery

pack may have hazardous voltage.

•The rupture disc may release electrolyte during

abnormal use. We, therefore, recommend

wearing safety glasses.

WARNING! Risk for electrical hazards if the product is

exposed to rain or moisture.

WARNING! Never install a damaged battery pack or a

damaged insulation tray.

WARNING! If a battery fire occurs, it can be extinguished

by using CO2. Ensure that fire extinguishers are

available.

WARNING! Do not operate the product with suspected

failures. If you suspect the product is damaged, have it

inspected by qualified service personnel.

WARNING! Do not block or cover the rupture disc outlet

at the back of the battery pack.

CAUTION! To avoid potential hazards, use this product

only as specified.

CAUTION! Do not install other battery chemistry types or

batteries together with Nilar’s battery packs.

CAUTION! If the battery pack(s) is damaged

mechanically, the following may occur:

•High heat generation on battery pack surface.

•Electrolyte may escape.

•The smoke from burning battery packs can irritate the

skin, eyes and respiratory system.

Therefore, follow these guidelines:

•Do not open the battery pack.

•Do not modify or mechanically damage the battery

pack or its cables

•Operate the battery pack only within the allowed

operating range.

•Do not short-circuit the battery pack(s).

•Do not continue to use the battery pack after

identified as faulty.

CAUTION! Do not install or place the products in direct

sunlight for a longer time to avoid potential damage to

plastics on the battery pack and insulation tray.

CAUTION! Do not expose the battery pack or insulation

tray to heat or fire.

The exclamation mark within an

equilateral triangle is intended to

alert the user that negligence of

this information can be life

threatening.

WARNING!

The exclamation mark within a

circle is intended to alert the user

that negligence of this information

can be associated with bodily

injury and/or damage to the

product.

CAUTION!

1. SAFETY INFORMATION

CAUTION! Do not operate the product with the covers

removed. If covers are removed during, e.g., repair, do

not touch any exposed connections.

CAUTION! The product shall not be exposed to liquids

(not even dripping or splashing), and objects filled with

liquids shall not be placed on or close to the product.

CAUTION! The product shall be installed inside an

enclosure with panels and doors that only a key or

screws can open.

CAUTION! Remove personal metal items from hands,

wrists and neck, such as rings, bracelets, necklaces, and

watches, when physically handling the product since it

can result in a short-circuit current, causing a severe

burn. Please note:

•We recommend using tools rated to 1000 VAC

according to EN 60900.

•We recommend using flame-resistant protective

clothing according to EN 61482-1-1 and rated as

minimum class 1 according to EN 61482-1-2.

CAUTION! Keep product surfaces clean and dry.

2. TECHNICAL SUPPORT AND WARRANTY

2. Technical support and warranty

The battery pack’s serial number can be found on the

side of the battery pack at the top ①.

①

Figure 1: Indication of the serial number on the battery pack

Please see the separate document for the detailed

warranty and conditions.

Please make sure to always have

your serial number of your

product(s) available for warranty

and technical support matters.

CAUTION!

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