Nifty SD Series Instructions de montage

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SD34T

Operating & Safety Instructions

MODEL SD34T SERIES

M50413/01

Niftylift Limited

32 Concourse Way

Greer

SC 29650

USA

www.niftylift.com

e-mail: niftyusa@niftylift.com

Tel: 864-968-8881

Fax: 864-968-8836

SD Series

Operating & Safety Instructions

USA 03/12

Table of Contents

1 INTRODUCTION AND GENERAL INFORMATION PAGE

1.1 Foreword 2

1.2 Scope 3

1.3 Introducing the SD34T Self Drive (SD) Series 3

1.4 General Specification 4

1.5 Identification 5-6

1.6 EC Declaration of Conformity 7

2 SAFETY

2.1 Mandatory Precautions 8-11

2.2 Environmental Limitations 11

2.3 Noise & Vibration 11

2.4 Test Report 12

3 PREPARATION AND INSPECTION

3.1 Unpacking 13

3.2 Preparation for Use 13

3.3 Pre-Operational Safety Check Schedules 14-15

3.4 Placard, Decals and Installation 16-17

3.5 Torque Requirements 18

4 OPERATION

4.1 Control Circuit Components 19-21

4.2 Setting up Procedures 22

4.3 Ground Control Operation 23-24

4.4 Basket Control Operation 25-27

4.5 Driving Controls 28

4.6 Batteries and Charging 29-31

4.7 Transporting, Towing, Craneage, Storage and Setting to Work 32-34

5 EMERGENCY CONTROLS

5.1 General 35

5.2 Emergency Procedures - Incapacitated Operator 35

5.3 Emergency Procedures - Machine Failure 35

5.4 Incident Notification 35

6 RESPONSIBILITIES

6.1 Changes in Ownership 36

6.2 Manual of Responsibilities 36

6.3 Inspection/Service/Pre-Hire Check List 37-38

SD Series

Operating & Safety Instructions

USA 03/12

1 Introduction and General Information

1.1 FOREWORD

The purpose of these manuals is to provide the customer with proper safety operating and

maintenance instructions essential for proper machine operation.

All information in these manuals should be READ and fully UNDERSTOOD before any attempt is made

to operate the machine. THESE MANUALS ARE VERY IMPORTANT TOOLS - Keep them with the

machine at all times.

The manufacturer has no direct control over machine application and use, therefore

conformance with good safety practices is the responsibility of the user and his operating

personnel.

All information in these manuals is based on the use of the machine under proper operating

conditions. Alteration and/or modification of the machine are strictly forbidden.

One of the most important facts to remember is that any equipment is only as safe as those

who operate it.

DANGER, WARNING, CAUTION, IMPORTANT, INSTRUCTIONS AND NOTICE

Any place these topics may appear, either in this manual or on the machine, they are defined as

follows:

DANGER: If not correctly followed there is a high probability of serious injury or death to personnel.

WARNING OR CAUTION:If not correctly followed there is some possibility of serious injury or death to

personnel.

THE 'SAFETY ALERT' SYMBOL IS USED TO CALL ATTENTION TO POTENTIAL

HAZARDS WHICH MAY LEAD TO SERIOUS INJURY OR DEATH, IF IGNORED.

IMPORTANT AND INSTRUCTIONS: Denotes procedures essential to safe operation and

prevention of damage to or destruction of the machine.

NOTICE: Indicates general safety rules and/or procedures relating to the machine.

It is the owner's/user's responsibility to know and comply with all applicable rules,

regulations, laws, codes and any other requirements applicable to the safe use of this

equipment.

SD Series

Operating & Safety Instructions

USA 03/12

1.2 SCOPE

These operating instructions contain all the necessary information required to allow the safe operation

of Niftylift SD34T, powered by electric (DC), diesel or gasoline engine, or a combination of these.

For further technical information, circuit diagrams and specific instructions for all maintenance which

may need to be carried out by specialist trained personnel, see the associated Workshop and Parts

manual for your model of machine.

1.3 INTRODUCING THE SD34T SELF DRIVE SERIES

Please note at the time of going to press all information, illustrations, details and descriptions contained

herein are valid. Niftylift reserves the right to change, alter, modify or improve its products without any

obligations to install them on previously manufactured machines.

If you require further information after reading this manual, please do not hesitate to contact us at your

nearest office.

Niftylift Inc, 32 Concourse Way, Greer, SC 29651 USA

Tel: +01 864 968 8881 Fax: +01 864 968 8836

The Niftylift SD (Self Drive) is a range of extremely versatile articulating boom mounted via a 360º

powered swing mechanism. Driven from the basket, the Niftylift SD34T Self Drive accommodates up

to two men and their equipment, and offers a working height of up to 40ft or an outreach of 20ft with a

maximum capacity of 500lb.

High traction tyres and hydraulic wheel motors give 45% gradeability for this model. Automatic braking

and audible alarms activated by tilt sensor help to prevent the operator from working on unsafe terrain.

The outriggers make a swift set up possible and minimise the weight of the machine. A unique

pressure sensitive micro switch system fitted to each outrigger prevents operation of the machine until

all outriggers have been correctly deployed and also provides a loud audible alarm warning of a

possible hazardous situation

A simple, all-hydraulic proportional control system gives smooth, reliable movement of the basket and

maximum reliability in the harshest environments.

The Niftylift Self Drive provides a fast, safe, cost effective method of access, both inside and out, for a

multitude of applications where overhead working is required.

Models Include the Following:-

E: - D.C. ELECTRIC BE: - BI-ENERGY (DIESEL & BATTERY)

D: - DIESEL GE: - GASOLINE & BATTERY

G: - GASOLINE

SD Series

Operating & Safety Instructions

USA 03/12

1.4 GENERAL SPECIFICATION

FEATURE SD34T

MAXIMUM HEIGHT -WORKING 40ft

MAXIMUM HEIGHT - BASKET 33ft 6in

MAXIMUM HEIGHT - STOWED 6ft 7in

MAXIMUM OUTREACH 20ft

MAXIMUM WIDTH 5ft 3in

MAXIMUM LENGTH - STOWED 12ft 10in

MAXIMUM CAPACITY 500lb

TURRET ROTATION 406º

TURRET TAILSWING Zero

BASKET SIZE - LENGTH x WIDTH 25in x 44in

CONTROLS Full proportional hydraulic

HYDRAULIC PRESSURE 2900psi

GRADEABILITY 45%

TRAVEL SPEEDS 2.5mph

GROUND CLEARANCE 6in

GROSS VEHICLE WEIGHT 4980lb

MAXIMUM GROUND PRESSURE 0.049kN/cm2

10210lb/ft2

POWER OPTIONS E (Electric) models - 4 x 6v 250 AH batteries

G Gasoline models - Honda Engine

D (Diesel) models - Kubota 722 (4WD)

SD Series

Operating & Safety Instructions

USA 03/12 5

1.5 IDENTIFICATION (USA PLATE)

This manufacturer’s plate is attached to Boom 1 on each machine at the time of manufacture

on every Niftylift. Please ensure all sections have been stamped and are legible.

Electrical and hydraulic circuits: See drawings listed on the bottom of the machine

nameplate for exact drawing number and issue relating to the machine build.

SD Series

Operating & Safety Instructions

USA 03/12

1.6 EC DECLARATION OF CONFORMITY (Typical)

SD Series

Operating & Safety Instructions

USA 03/12

2 Safety

2.1 MANDATORY PRECAUTIONS

When operating your Niftylift, your safety is of utmost concern. In order to fully appreciate all aspects

of the machines operation it should be ensured that each operator has READ and fully UNDERSTOOD

the relevant manual covering machine use, maintenance and servicing. If any doubts exist concerning

any points covered in your manual, contact your local dealer or Niftylift Ltd.

Before using any Niftylift, thoroughly inspect the machine for damage or deformation to all major

components. Likewise, check the control systems for hydraulic leaks, damaged hoses, cable faults or

loose covers to electrical components. At no time should damaged or faulty equipment be used -

Correct all defects before putting the basket to work. If in doubt, contact your local dealer or Niftylift Ltd

(see front cover for address).

THE MANUFACTURER HAS NO DIRECT CONTROL OVER THE MACHINE

APPLICATION AND USE. THEREFORE CONFORMATION WITH GOOD SAFETY

PRACTICES IS THE RESPONSIBILITY OF THE USER AND HIS OPERATING

PERSONNEL. FAILURE TO UNDERSTAND AND FOLLOW ALL SAFETY RULES

COULD RESULT IN SERIOUS INJURY OR DEATH.

2.1.1 Only persons trained on the same or a similar model will be permitted to operate the aerial Niftylift.

2.1.2 Always operate the Niftylift in full accordance with the manufacturers Operating & Safety Instructions

for that model.

2.1.3 Before use each day and at the beginning of each shift the Niftylift shall be given a visual inspection

and functional test including, but not limited to, operating and emergency controls, safety devices,

personal protective clothing, including fall protection, air, hydraulic and fuel system leaks, cables and

wiring harness, loose or missing parts, tyres and wheels, placards, warnings, control markings and

Operating and Safety Manuals, guards and guard rail systems and all other items specified by the

manufacturer.

2.1.4 Any problems or malfunctions that affect operational safety must be repaired prior to use of the Niftylift,

with specific regard to any safety components refer to the Parts Manual for part numbers and details. If

in doubt, contact Niftylift Ltd (Details on page 3). Ensure wheels are chocked before carrying out

any maintenance that involves brake release as described in Section 4.8.2 – Towing.

2.1.5 Always ensure that all warning labels, instructions, placards, control markings and Safety Manuals are

intact and clearly legible. If replacements are required contact your local dealer or Niftylift. Always

observe and obey safety and operating instructions on such labels.

2.1.6 Do not alter, modify or disable in any way the controls, safety devices, interlocks or any other part of

the machine.

2.1.7 Before the Niftylift is used and during use the user shall check the area in which it is to be used for

possible hazards such as, but not limited to, uneven ground drop-offs, holes, bumps, obstructions,

debris, floor and overhead obstructions, high voltage conductors, wind and weather, unauthorised

persons and any other possibly hazardous conditions.

2.1.8 Never exceed the maximum basket capacity, as indicated on the decals and machine serial plate.

SD Series

Operating & Safety Instructions

USA 03/12

2.1.9 Only operate the Niftylift on a firm, level surface.

2.1.10 Never position any part of the Niftylift within 12ft of any electrical power line, conductor or similar not

exceeding 66kV. (Minimum span 125m) Other distances for increased voltages and different spans

are given in NZECP 34:1993

THIS MACHINE IS NOT INSULATED.

If in doubt, contact the appropriate authorities

2.1.11 On entering the basket, ensure that the drop down entry bar is closed afterwards.

2.1.12 Use of an approved safety belt and lanyard, hard hat and appropriate safety clothing is mandatory.

Fasten harness to designated harness securing points within the basket and do not remove until leaving

the basket whilst in the stowed position.

2.1.13 Always remain standing within the basket. Do not attempt to increase your height

or reach by standing and/or climbing on the basket guard rails or any other object.

KEEP YOUR FEET ON THE BASKET FLOOR. Do not sit, stand or climb on the

guard rail, mid rail or boom linkage. Use of planks, ladders or any other devices on

the Niftylift for achieving additional height or reach shall be prohibited.

2.1.14 Do not use the basket levelling system to artificially increase the outreach of the Niftylift. Never use

boards or ladders in the basket to achieve the same result.

2.1.15 Do not use the basket to lift overhanging or bulky items which may exceed the maximum capacity or

carry objects which may increase the wind loading on the basket.

2.1.16 The Niftylift shall not be operated from a position on trucks, trailers, railway cars, floating vessels,

scaffolds or similar equipment unless the application is approved in writing by Niftylift Ltd in Great

Britain.

2.1.17 Before lowering or boom rotating, always check below and around the basket to ensure that the area is

clear of personnel and obstructions. Care should be taken when boom rotating out into areas where

there may be passing traffic. Use barriers to control traffic flow or prevent access to the machine.

2.1.18 Stunt driving and horseplay, on or around the Niftylift, shall not be permitted.

2.1.19 When other moving equipment and vehicles are present, special precautions shall be taken to comply

with local ordinances or safety standards established for the work place. Warnings such as, but not

limited to flags, roped off areas, flashing lights and barricades shall be used.

2.1.20 Before and during driving while the booms is elevated the operator shall maintain a clear view of the

path of travel, maintain a safe distance from obstacles, debris, drop offs, holes, depressions, ramps

and other hazards to ensure safe elevated travel. Maintain a safe distance from overhead obstacles.

2.1.21 Under all travel conditions the operator shall limit travel speed according to conditions of ground

surface, congestion, visibility, slope, location of personnel and other factors causing hazards of

collision or injury to personnel.

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