NICHIYU 70 Series Manuel utilisateur

1-1, 2-Chome, Higashikotari, Nagaokakyo-shi, Kyoto 617-8585 JAPAN

Tel: +81-(0)75-956-8622 Fax: +81-(0)75-955-0480 URL: http://www.nichiyunet.co.jp/en

@3,000

OPERATOR'S MANUAL

ELECTRIC LIFT TRUCK

RB10D(F)

RB15D(F)

70 SERIES

Unsafe use of this lift truck may cause serious injury or

death. Operators and maintenance personnel must read this

manual and be sure that they understand its contents before

operating, inspecting or carrying out maintenance on this lift

truck. This manual should be kept near the lift truck for

reference and periodically reviewed by all operators and

maintenance personnel who come in contact with it.

WARNING

背文字あり　@50

OPERATOR'S MANUAL RB10D(F)/15D(F)- 70 Series

Printed in Japan

Pub No. OP-06-012-R1

50/1003

Copy rights

OPERATOR’S

MANUAL

ELECTRIC

LIFT TRUCKS

OPERATOR’S

MANUAL

INTRODUCTION

¡This operator’s manual provides for the proper operation, easy maintenance and periodical

inspection.

¡Prior to operation, read this manual carefully for safe and efficient operation.

¡Specifications and equipment in this manual are subject to change without any notice by the

manufacturer for further improvement and modifications.

¡Make sure these important instructions in this manual are available for the operator on each

delivery or transfer of lift truck. Keep this manual after reading.

¡If you have any questions, please feel free to contact your local NICHIYU dealer.

and are very important for you and others for safety. Follow these

instructions.

CAUTION

The operator must read and understand the instruc-

tion of safe operation contained in this manual.

DANGER

Indicates an exteremely hazardous situation which, if not

avoided, will result in death or serious injury.

You must follow this instruction.

WARNING

Indicates a potentially hazardous situation which, if not avoid-

ed, could result in death or serious injury.

You must follow this instruction.

CAUTION

Indicates a potentially hazardous situation which, if not avoid-

ed, may result in minor or moderate injury.

You must follow this instruction.

NOTE Indicates suggestions, tips and hints related to the safety of

an operator and maintenance of a truck.

CONTENTS

zSAFE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety decals and name plates . . . . . . . . . . . . . . . . . . . . 1

Information for safety operation . . . . . . . . . . . . . . . . . . . 4

xPART NAME AND FUNCTION . . . . . . . . . . . . . . . 16

Name of part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Driving and operation . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Indicator panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Indication of display . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Function of display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Various kinds of mode selection . . . . . . . . . . . . . . . . . 24

Operating equipment . . . . . . . . . . . . . . . . . . . . . . . . . . 27

cDRIVING AND OPERATION . . . . . . . . . . . . . . . . . 32

Preparation of start . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Traveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Stacking operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Picking operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Safety tips for picking a load . . . . . . . . . . . . . . . . . . . . 38

Fork position adjustment . . . . . . . . . . . . . . . . . . . . . . . 40

Fork spread adjustment . . . . . . . . . . . . . . . . . . . . . . . . 41

vBATTERY AND CHARGER . . . . . . . . . . . . . . . . . . 42

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Precautions for charging the battery . . . . . . . . . . . . . . 45

Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

How to charge the battery (By stationary charger) . . . . 48

How to charge the battery (By built-in charger) [option]

. . 52

Level of electrolyte and specific gravity . . . . . . . . . . . . 57

Exchanging battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Exchanging battery (for optional side loading type) . . . 60

bINSPECTION PRIOR TO OPERATION . . . . . . . . 63

Check point and contents . . . . . . . . . . . . . . . . . . . . . . . 63

Inspection procedure . . . . . . . . . . . . . . . . . . . . . . . . . . 64

nINSPECTION OF AFTER OPERATION . . . . . . . . 67

Inspection after working . . . . . . . . . . . . . . . . . . . . . . . 67

mPERIODIC SERVICING . . . . . . . . . . . . . . . . . . . . . 68

Precautions of maintenance . . . . . . . . . . . . . . . . . . . . . 68

Weekly (50-hour) servicing . . . . . . . . . . . . . . . . . . . . . 70

Monthly (200-hour) servicing . . . . . . . . . . . . . . . . . . . 72

Lubrication points and recommended oil . . . . . . . . . . . 73

Every three-month (600-hour) servicing . . . . . . . . . . . 74

Semiannually (1200-hour) servicing . . . . . . . . . . . . . . 74

Replacing parts and trouble shooting . . . . . . . . . . . . . 75

,QUICK FAULT FINDING . . . . . . . . . . . . . . . . . . . . . 77

.PERIODICAL REPLACEMENT PARTS . . . . . . . . 79

⁄0 STABILITY OF FORKLIFT TRUCK . . . . . . . . . . . 80

Load center and load chart . . . . . . . . . . . . . . . . . . . . . . 80

Stability of the forklift truck . . . . . . . . . . . . . . . . . . . . . 80

⁄1 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 81

⁄2 COLD STORAGE TYPE FORKLIFT TRUCK . . . . 83

Protection from rust and corrosion . . . . . . . . . . . . . . . 83

Protection from low temperature . . . . . . . . . . . . . . . . . 83

To know about procedure of operation

xPART NAME AND FUNCTION (P16)

cDRIVING AND OPERATION (P32)

To know about battery and charger

vBATTERY AND CHARGER (P42)

To know about periodical inspection and maintenance

bINSPECTION PRIOR TO OPERATION (P63)

nINSPECTION OF AFTER OPERATION (P67)

mPERIODIC SERVICING (P68)

.PERIODICAL REPLACEMENT PARTS (P79)

To know about safe operation

zSAFE OPERATION (P1)

⁄0 STABILITY OF FORKLIFT TRUCK (P80)

To know about specification of forklift

⁄1 SPECIFICATIONS (P81)

⁄2

COLD STORAGE TYPE FORKLIFT TRUCK

(P83)

,QUICK FAULT FINDING [P77]

To know about procedure of

countermeasure for break down

SAFE OPERATION

■Safety Decals and Name Plates

sIndication of direction

This model has two different chassis type of the

“drive-front type” and the “fork-front type”.

In this manual, the “front” or “forward” means the drive

unit side, and the “rear” or “backward” means the fork

side.

Please pay attention especially if your truck is the

“fork-front type”.

CAUTION

Safety decals and name plates are installed on

the forklift truck to give information about pos-

sible hazardous.

CAUTION

If you find that decals and name plates are

removed and/or unreadable, contact your local

NICHIYU dealer for replacement.

Right

Left

Front

Rear

Right

Left

RB10/15D (Drive-front type)RB10/15F (Fork-front type)

Front

Rear

sDecals and Name Plates

1SAFE OPERATION

50004-11790

1. Only a trained and authorized operator shall operate this truck.

2. Prior to operation,read the operator's manual carefully for safe

and efficient operation.

3. Carry out the daily inspection before operation.

Do not operate the lift truck until repairing if any damage or

fault are found.

4. Use the fuse with prescribed amps for replacement.

5. Always wear a helmet and safety belt. Apply the safety guard

while operation.

6. Make sure the accelerator grip is in neutral position before turning

on the key switch.

7. Do not operate any functions from outside of

the operator's compartment.

8. Never allow anyone to ride on the lift truck other than operator.

9. Do not make a sudden start,stop or turn.

10. Do not operate or park on an incline.

11. Do not travel while the forks are in the raised position.

12. Do not overload.Failure to observe the rated capacity

can cause to tip over.

13. Do not carry the off-center load.

14. Lifting and lowering should be done on the flat floor.

15. Lower the fork slowly when loading.

16. Stop the lowering operation immediately when the fork

hang up the rack and/or load and lift the forks

slowly to prevent unstable position.

17. When getting off the lift truck, lower the forks on the

floor,turn off the key switch and remove the key.

50004-11790

CAUTION

qwer

!0000

(Illustration shows the drive-front type.)

24700-06980

MODEL

MAXIMUM

LOAD/LC

LIFT HEIGHT

SERIAL NO.

MFG. YEAR

VOLTAGE

SERVICE WEIGHT

W/O BATTERY

BATTERY WEIGHT

50006-91500

kg /

MIN.

MAX.

LOAD CHART

LIFT HEIGHT

LOAD CENTER mm

CAPACITY kg

SAFE OPERATION

200HOUR

600HOUR

1200HOUR

CG : CHASSIS GREASE

MO : MACHINE OIL

GO : GEAR OIL

FO : FORK OIL

: LUBRICATION

: REPLACE

MAST

OIL TANK

DRIVE ASS'Y

FORK SUPPORT SHAFT

LIFT CHAIN

BRAKE PEDAL

LUBRICATION

STEERING GEAR

BATTERY

: CHECK AND ADJUSTMENT

OIL FILTER

W : REFINED WATER

50002-95620-A

25HOUR

HOSE PULLEY

pre-operation check

BRAKE

SAFTY BELT & GUARD DRIVING SYSTEM

PALETTE LOCK

24700-04610

This is to certify that this is a new fork lift truck

which has been manufactured for exportation by

as stated in the certificate issued by them. 6977F

24700-04620

24700-04630

Fire hazards !

1. Always charge the battery in well ventilated area.

DO NOT smoke, keep flames away.

2. DO NOT use equipment that is liable to

produce sparkes, in this area.

3. Open the battery cover while charging battery.

24700-06990

GASES produced by this battery can be explosive.

Cigarettes, flames or sparks could cause battery to explode.

Make sure batteries are stored and charged in a well–ventilayed area.

Batteries contain SULFURIC ACID can cause severe burns.

Avoid contact with skin, eyes or clothing.

In event of accident flush with water and call a physician immediately.

Wear rubber gloves to prevent ELECTRIC SHOCK during checking.

and maintaining.

Keep out of reach of children.

IMPORTANT POINT FOR MAINTENANCE

Keep the electrolyte level at proper height.

(When electrolyte decreased, fill purified water

and stop filling immediately if confirmed the white line of the

float as shown herein, for over–filling causes overflow.)

Always give the battery an adequate charge and

do not use the battery at overdischarged condition.

Keep the surface of battery clean and dry.

G6E

(EX.) VENT PLUG

White

line

FLOAT

注



意

54000-92410

バッテリプラグを抜いたまま

長期間（約１ヶ月以上）車両を

放置しないでください。内部

データの消失により、起動でき

なくなります。



DONOTleavethebattery

plugdisconnectedformore

thanonemonth,orthe

truckbecomesunoperable

forlossofstoreddata.

Ce manuel convient aux modèles suivants

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