Nice ROBO600 Caractéristiques techniques

EN - Instructions and warnings for installation

For sliding gates

Nice

ROBO600

English – 1

CONTENTS

GENERAL WARNINGS:

SAFETY - INSTALLATION 2

1 - PRODUCT DESCRIPTION AND INTENDED USE 3

2 - OPERATING LIMITS 3

3 - INSTALLATION 4

4 - ELECTRICAL CONNECTIONS

4.1 - Types of electrical cables 10

4.2 - Electrical cable connections 10

5 - STARTING THE AUTOMATION AND CHECKING THE

CONNECTIONS

5.1 - Hooking the automation up to the mains 12

5.2 - Learning the devices 13

6 - TESTING AND COMMISSIONING

6.1 - Testing 14

6.2 - Commissioning 14

7 - PROGRAMMING

GLOSSARY 15

7.1 - Adjustable parameters: Trimmer ( TL - TP - F ) 16

7.2 - Programmable functions 16

7.3 - Integrated radio receiver 18

8 - DETAILED INFORMATION

8.1 - Adding or removing devices 21

8.2 - Power for external devices 22

8.3 - Oview programmer connections 22

8.4 - Total deletion of the receiver’s memory 22

8.5 - Special functions 22

9 - DIAGNOSTICS 23

10 - BASIC TROUBLESHOOTING 24

11 - SCRAPPING 24

12 - MAINTENANCE 25

13 - TECHNICAL SPECIFICATIONS 25

EU DECLARATION OF CONFORMITY 26

User manual (end user version) 27

2– English

GENERAL WARNINGS: SAFETY - INSTALLATION (instructions translated from Italian)

These warnings are copies straight from the Regulations and as far as possible applicable to the product in question.

ATTENTION Important safety instructions. Follow all instructions as improper installation may cause serious damage

ATTENTION Important safety instructions. It is important for you to comply with these instructions for your own and other

people’s safety. Keep these instructions

•Before commencing the installation, check the “Technical characteristics” (in this manual), in particular whether this product is suitable for

automating your guided part. If it is not suitable, DO NOT continue with the installation

•The product cannot be used before it has been commissioned as specied in the chapter on “Testing and commissioning”

ATTENTION According to the most recent European legislation, the implementation of an automation system must comply

with the harmonised standards provided by the Machinery Directive in force, which enables declaration of the

presumed conformity of the automation. Taking this into account, all operations regarding connection to the

electricity grid, as well as product testing, commissioning and maintenance, must be performed exclusively by a

qualied and skilled technician!

•Before proceeding with the installation of the product, check that all the materials are in good working order and suited to the intended

applications

•This product is not intended to be used by persons (including children) whose physical, sensory or mental capacities are reduced, or who

lack the necessary experience or skill

•Children must not play with the appliance

•Do not allow children to play with the xed control devices of the product. Keep the remote controls away from children.

ATTENTION In order to avoid any danger from inadvertent resetting of the thermal cut-off device, this appliance must not be powered

through an external switching device, such as a timer, or connected to a supply that is regularly powered or switched off by

the circuit

•Provide a disconnection device (not supplied) in the plant’s power supply grid, with a contact opening distance permitting complete

disconnection under the conditions dictated by overvoltage category III

•Handle the product with care during installation, taking care to avoid crushing, denting or dropping it, or allowing contact with liquids of any

kind. Keep the product away from sources of heat and naked ames. Failure to observe the above can damage the product, and increase the

risk of danger or malfunction. Should this happen, stop installation immediately and contact Customer Service

•The manufacturer assumes no liability for damage to property, items or persons resulting from non-compliance with the assembly instructions.

In such cases the warranty for material defects is excluded

•The weighted sound pressure level of the emission A is lower than 70 dB(A)

•Cleaning and maintenance reserved for the user must not be carried out by children

•Before working on the system (maintenance, cleaning), always disconnect the product from the mains power supply

•Check the system periodically, in particular all cables, springs and supports to detect possible imbalances, signs of wear or damage. Do not

use if repairs or adjustments are necessary, since installation failure or an incorrectly balanced door may cause injury

•The packing materials of the product must be disposed of in compliance with local regulations

•When operating a biased-off switch, make sure that other persons are kept away

•When operating the gate, keep an eye on the automated mechanism and keep all bystanders at a safe distance until the movement has been

completed

•Do not operate the product if anyone is working nearby; disconnect its power supply before permitting such work to be done

INSTALLATION WARNINGS

•Prior to installing the drive motor, check that all mechanical components are in good working order and properly balanced, and that the

automation moves correctly

•If the gate or door being automated has a pedestrian gate, then the system must include a control device that will inhibit the operation of the

motor when the pedestrian gate is open

•Make sure that the control devices are kept far from moving parts but nonetheless in a visible position.

Unless a selector is used, the control devices must be installed at a height of at least 1.5 m and must not be accessible

•That windows, having a gap exceeding 200 mm when open, are to be closed using a biased-off switch if the opening movement is controlled

by a re-sensing system

•Ensure that entrapment between the driven part and the surrounding xed parts due to the opening movement of the driven part is avoided

•Permanently x the label concerning the manual release adjacent to its actuating member

•After installing the drive motor, make sure that the mechanism, protective system and all manual manoeuvres operate properly

English – 3

1PRODUCT DESCRIPTION AND INTENDED USE

ROBO is an electromechanical gearmotor intended for automating residential sliding gates: it is equipped with an electronic control unit with

integral 433.92 MHz radio receiver with O-CODE coding.

CAUTION! – All uses other than the intended use described and use in environmental conditions other than those described in

this manual should be considered improper and forbidden!

The essential characteristics of the ROBO gearmotor are described in Table 1.

Table 1 – Essential characteristics

ROBO600

Gate limit (m) 8

Weight limit (kg) 600

Power (V~) 230

Nominal power (W) 300

Peak thrust (Nm) 18

corresponding to force (N) 600

Rated torque (Nm) 9

corresponding to force (N) 300

Work cycle (cycles / hour) 20

Notes: 1 kg = 9.81N (example: 600N = 61 kg)

2APPLICATION LIMITS

The effective suitability of ROBO to automate a particular sliding gate depends on the friction as well as other correlated factors, such as ice, that

could interfere with the movement of the gate.

Measure the force required to move the gate through its entire stroke and check that this does not exceed 25% of the ‘maximum force’ (chapter

13 - technical specications): this leaves a suitable margin for unfavourable climatic conditions which can increase friction.

Table 2 – Application limits

ROBO600

Gate width (m) max No. of cycles / hour max No. of consecutive cycles

Up to 4 40 20

4 ÷ 6 25 13

6 ÷ 8 20 10

8 ÷ 10 - -

10 ÷ 12 - -

Caution! Any other use or use with dimensions greater than specied is non-conforming. Nice declines all liability for damage

and injury resulting for non-conforming use.

4– English

3INSTALLATION

Important! Before installing the product, refer to chapters 2 and 13 (technical specications).

Fig. 1 shows the contents of the package: check that everything is

present and correct.

Fig. 2 shows the location of the components of a typical installation

using Nice accessories:

a - ROBO gearmotor

b - photocells

c - posts for photocells

d - Key switch / digital keypad

e - asher

f - rack

For the type of electrical cables (🅐÷ 🅕) refer to Table 3 under para-

graph “4.1 - Types of electrical cables”.

E F D D BC D

c c

Before installing the system, check the gearmotor’s clearance (g. 3) and installation dimensions (g. 4):

340 mm

303 mm

85 mm

220 mm

330 mm 330 mm

192 mm 192 mm

0 ÷50 mm 0 ÷50 mm

English – 5

01. Dig the foundation and route the electric cable ducting

02. The foundation plate can be anchored in one of the fol-

lowing two ways:

a - Secure the two anchors to the foundation plate with

one nut above and one below.

b - Bend the two pre-cut anchors, insert two screws (sup-

plied) and lock them with the nuts.

03. Now cast the concrete to secure the foundation plate.

Before the concrete hardens, make sure the

foundation plate is perfectly level and parallel to the

gate.

04. Allow the concrete to harden.

05. Secure the gearmotor:

a - Remove the upper nuts



b - Unlock the gearmotor (1÷3)

c - Remove the two screws and lift the casing (4) 1

6– English

d - Place the gearmotor on the foundation plate

e - Fit the provided washers and nuts and hand tighten

them

f - Check that the gearmotor is correctly positioned on the

foundation plate

g - Open the gate fully by hand



h - Rest the rst section of rack on the gearmotor’s

pinion: make sure that it corresponds to the start of the

gate section and that there is a gap of 1-2 mm between

the rack and the pinion itself (this is to prevent the gate

loading the gearmotor shaft

1÷2 mm

English – 7

i - Secure the rack section

1÷2 mm

j - Check that the gearmotor is properly aligned with re-

spect to the gate leaf and the rack

k - Check that the distance between the pinion and the

rack is 1÷2 mm. If it is not, adjust the motor height so

that the leaf’s weight does not bear on the gearmotor, by

tightening the adjuster grub screws



l - Slide the gate by hand and, using the pinion as a

reference, install the other sections of rack

8– English

m - Cut any excess rack off the end

06. Slide the gate open and closed by hand to check that the rack is properly aligned with the pinion.

N.B.: make sure that there is a gap of 1-2 mm between the rack and pinion for the entire length of the gate

1÷2 mm

07. Vigorously tighten the nuts to fasten the gearmotor to the

foundation plate

08. Install the OPEN and CLOSE limit switch brackets: proceed in the same way for each limit switch

OPEN:

a - Slide the gate open by hand, stopping it 2/3 cm before the mechanical stop

b - Slide the limit switch bracket along the rack in the open direction until the limit switch trips (you will hear it click)

c - After you hear the ‘click’, move the bracket further forwards by 2 cm (minimum)

d - Secure the bracket to the rack with the provided grub screws



+2 cm

click!

2-3 cm

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