Newgrind RHINO RLP800 Manuel utilisateur

RLP800 Users Manual

Equipment Uses

 Concrete leveling, grinding and polishing

 Terrazzo grinding and polishing

 Stone grinding and polishing

 Hardwood grinding, sanding and polishing

 Glue, Thinset and mastic removal

Address:

103B-81 Golden Drive

Coquitlam, BC

Canada V

3K 6R2

Contact:

1-888-467-0242

sales@newgrind.com

Assembled in Canada using only the highest-quality USA components

RHINO RLP800

USER MANUAL

RLP800 Users Manual

Table of Contents

Equipment Uses................................................................................................................................................ 1

RLP800 Machine Diagram ...................................................................................................................................... 4

Machine Specifications ..................................................................................................................................... 5

Tooling .......................................................................................................................................................... 5

Average Production Rates............................................................................................................................. 5

Safety Instructions ............................................................................................................................................ 6

Work Area Safety .......................................................................................................................................... 6

Personal Safety ............................................................................................................................................. 6

Equipment Safety and Care .......................................................................................................................... 6

Service Safety ................................................................................................................................................ 7

Operating the Grinder ........................................................................................................................................ 8

Information about Carbon Monoxide ........................................................................................................... 8

Prior to starting the grinder .......................................................................................................................... 9

Starting the grinder ....................................................................................................................................... 9

Warming up ................................................................................................................................................ 10

Engine Inclination ....................................................................................................................................... 10

Adjusting the speed .................................................................................................................................... 10

Stopping the equipment ............................................................................................................................. 10

Emergency Stop .......................................................................................................................................... 10

Adjusting the handle ................................................................................................................................... 10

Using the biased weight kit ......................................................................................................................... 11

Changing the drive belt ............................................................................................................................... 11

Changing tools and accessories .................................................................................................................. 11

To change the tools: ................................................................................................................................... 11

Parts and accessories .................................................................................................................................. 12

Grinder Maintenance ........................................................................................................................................ 12

General Maintenance ................................................................................................................................. 12

Daily Maintenance ...................................................................................................................................... 12

Weekly Maintenance .................................................................................................................................. 12

RLP800 Users Manual

Monthly Maintenance ................................................................................................................................ 13

KAWASAKI Engine Maintenance ................................................................................................................. 14

Preparation ................................................................................................................................................. 14

Troubleshooting ............................................................................................................................................... 18

LIMITED EQUIPMENT WARRANTY OF SALE ................................................................................................................. 19

FORCE MAJEURE .................................................................................................................................................. 19

LIABILITY LIMITATIONS ......................................................................................................................................... 20

TERMS & CONDITIONS ........................................................................................................................................... 20

AGREEMENTS ...................................................................................................................................................... 22

RLP800 Users Manual

RLP800 Machine Diagram

Biased weight kit pegs

Emergency stop button

Choke/throttle cable

Multi-articulating handle

Dual propane tanks

Heavy duty wheels

Dual vacuum manifold

Propane fuel line connector

Engine oil gauge/fill port

Oil filter

Dust filter

18 HP Motor

Hand grips

Key start

Quick belt change bolts ½ “

UHMW dust skirt

RLP800 Users Manual

Machine Specifications

Power

Propane

18 HP Kawasaki

Machine weight

800 lbs

Biased weight kit max weight

180 lbs

Combined weight

980

Disc speed

200-900 rpm

Variable speed control

YES

Number of grinding heads

Counter-rotating heads

YES

Disk size

7 inches

Grinding footprint

20 inches

Quick change tooling

YES

Quick belt changing system

YES

Wet or dry grinding

YES

UHMW floating dust skirt

YES

Multi-articulating handle

YES

Runs forward or reverse

YES

Can be used as an edger

YES – grinds to within 1/8 of the edge

Dual vacuum manifolds

YES

Tooling

Rhino Style tooling

YES

Standard trapezoid

YES

Average Production Rates

Extremely heavy removal

600 -1,000 sq./ft. per hour

Heavy removal

700 -1,200 sq./ft. per hour

Light removal

1,100 -1,500 sq./ft. per hour

Grinding and profiling

900 -1,300 sq./ft. per hour

Polishing

1,400 - 2,000 sq./ft. per hour

RLP800 Users Manual

Safety Instructions WARNING! Read and understand all instructions.

Failure to follow all instructions listed below, may result in electric shock, fire and/or

serious personal injury. SAVE THESE INSTRUCTIONS.

Work Area Safety

1. Keep your work area clean and well lit. Cluttered floors and dark areas invite accidents.

2. Do not operate equipment in explosive environments, such as in the presence of -

flammable liquids, gases or dust. Grinding can create sparks which may ignite the dust or

fumes.

3. Keep bystanders, children, and visitors away while operating equipment. Distractions can

cause you to lose control.

Personal Safety

1. DO NOT let comfort or familiarity with product (gained from repeated use) replace strict

adherence to equipment safety rules. If you use this equipment unsafely or incorrectly,

you can suffer serious personal injury.

2. Stay alert, watch what you are doing and use common sense when operating equipment.

Do not use equipment while tired or under the influence of drugs, alcohol, or

medication. A moment of inattention while operating equipment may result in serious

personal injury.

3. Adequate ventilation of your work area is very important when using equipment. Use a

dust mask or appropriate respirator. Due to the dusty nature during use of

4. Do not overreach. Always keep proper footing and balance. Proper footing and balance

will enable better control of the equipment in unexpected situations.

5. Use safety equipment. Always wear eye protection, dust mask, non-skid safety shoes,

hard hat and hearing protection.

Ordinary eye or sunglasses are NOT eye protection.

6. DO NOT Turn on equipment while the machine is tilted back. Any tooling fastened to the

machine can eject and become a lethal projectile.

Equipment Safety and Care

1. The equipment is designed to remove excess surface material. To prevent damage to the

equipment and/or serious personal injury, beware of protruding objects or other debris

on or embedded in the surface being finished.

RLP800 Users Manual

2. Turn the machine off before making any adjustments, changing accessories, or storing

equipment. Such preventive safety measures reduce the risk of starting the equipment

accidentally.

3. Maintain equipment with care. Keep tools and accessories in good condition. Properly

maintained tools with sharp cutting edges are less likely to fail and are easier to control.

4. Check for binding of moving parts, breakage of parts, and any other condition that may

affect the equipment's operation. If damaged, have equipment serviced before using.

Many accidents are caused by poorly maintained equipment.

5. Use only tools and accessories that are recommended by the manufacturer for your

equipment. Tools and accessories that may be suitable for style of equipment, may

become hazardous when used on another style of equipment.

6. Tools and accessories must be rated for at least the speed stated on the equipment serial

plate. Tools and other accessories running faster than rated speed can fly apart and

cause injury.

7. Due to the dusty nature during use of this equipment, be sure to clean equipment often

to remove dust accumulations. Carefully blow the dust out of the motor, VFD and dust

covered areas frequently.

8. Always install the dust skirt before operation.

9. Check the tools and accessories carefully for cracks or damage before operation. Replace

cracked or damaged tools or and accessories immediately.

10. Hold the equipment firmly with both hands during operation.

11. Do not leave the equipment running unattended.

12. Do not touch the tools immediately after operation; they may be extremely hot and

could burn your skin.

Service Safety

1. DO NOT modify the machine. Modifications will void warranty and could result in unsafe

operation of equipment.

2. Equipment service should be performed only by qualified repair personnel. Service or

maintenance performed by unqualified personnel could result in a risk of injury.

3. When servicing equipment, use only identical replacement parts. Use of unauthorized

parts may create a risk of electric shock or injury.

WARNING: Misuse or failure to follow the safety rules stated in this instruction

manual may cause serious personal injury. SAVE THESE INSTRUCTIONS.

RLP800 Users Manual

Operating the Grinder

DANGER! ALL internal combustion engines produce Carbon Monoxide (CO),

a highly toxic, invisible, odorless, tasteless gas that can cause injury and death within

minutes. Only operate machines with internal combustion engines in well ventilated

areas and always follow machine manufacturers operation instructions…

Information about Carbon Monoxide

WHAT IS CARBON MONOXIDE?

Carbon monoxide (CO) is a highly toxic, invisible, odorless, tasteless gas.

HOW IS CO GENERATED?

Carbon monoxide is generated through incomplete combustion of fuel in applications

such as automobiles, forklifts, and small engines.

HOW DOES CO POISON PEOPLE?

The human body depends on oxygen for the burning of fuel (food) to provide us with

the energy that allows our cells to live and function. Oxygen makes up approximately

21% of the atmosphere and enters our lungs when we breathe. In our lungs the oxygen

combines with the hemoglobin in the blood (oxyhemoglobin) and is carried in the blood

stream throughout the body where it releases oxygen to the cells.

Carbon monoxide is dangerous because it bonds more tightly to the hemoglobin

(carboxyhemoglobin, COHb) than oxygen does. When CO combines with hemoglobin,

the hemoglobin's ability to combine with oxygen is lost. As the COHb concentration

rises, people become nauseous, unconscious and ultimately die (see below).

WHAT ARE THE SYMPTOMS OF CARBON MONOXIDE POISONING?

Many people often confuse carbon monoxide poisoning with the flu; the initial

symptoms being very similar. Different concentrations of CO over various lengths of time

cause different symptoms.

WARNING: The following symptoms may be related to CARBON MONOXIDE

POISONING and should be discussed with EVERYONE.

MILD EXPOSURE: Slight headaches, nausea, vomiting, running nose, sore eyes, fatigue

(often described as “Flu-like” symptoms).

RLP800 Users Manual

MEDIUM EXPOSURE: Severe throbbing headache, dizziness, drowsiness, confusion, fast

heart rate.

EXTREME EXPOSURE: Unconsciousness, convulsions, cardiorespiratory failure, brain

damage, death.

Many cases of CARBON MONOXIDE

POISONING indicate that while victims are aware

that they are not well, they become so disoriented

that they are unable to save themselves by either

exiting the building or calling for assistance. Older

adults, young children, pregnant women (and

their unborn children), and persons with medical

conditions are typically the first affected.

Prior to starting the grinder

1. Inspect the grinder to make sure all bolts are tight, and that tools are properly mounted

2. Check that propane tanks are properly mounted and that the gas connectors are secure

Starting the grinder

DO NOT LIFT THE EQUIPMENT OFF THE GROUND WHILE STARTING!

Doing so can cause the tools to release from the equipment and cause damage to

the surface being finished and harm to the user!

1. Open the valve on the propane tank

2. Move the throttle lever to half throttle position

3. Use full choke when the engine is cold, but in hot weather or when the engine is already

warm use half choke or leave the choke fully open

4. With the machine in an upright position, set the articulating handle to the desired

position.

5. Apply downward pressure on the handle to alleviate some pressure on the tools and

6. Put the switch key into the engine switch

7. Turn the key to the start position. Usually the engine will start within 3 seconds

RLP800 Users Manual

NOTE: Do not run the electric starter continuously for more than 5 seconds, otherwise the

battery may discharge quickly. If the engine does not start right away, wait 15 seconds and try

again

Warming up

1. After the engine starts, move the throttle lever on the equipment to halfway between

“FAST” and “SLOW”.

2. To warm up the engine, run it for 3 to 5 minutes with the throttle lever in the same load

position (halfway) before putting the equipment under load.

NOTE: Allow engine to warm up sufficiently (3 to 5 minutes at idle) before applying a load. This

will allow oil to reach all engine parts, and allow piston clearance to reach design specifications

Engine Inclination

The engine will operate continuously at angles up to 25 degrees in any direction.

NOTE: Do not operate the engine continuously at angles exceeding 25 degrees in any direction.

Engine damage could result from insufficient lubrication.

Adjusting the speed

1. Use the throttle lever to increase or reduce the speed.

Stopping the equipment

1. To stop the equipment, move the throttle lever to the slowest setting and,

2. Keep the engine idling for about 1 minute, then

3. Turn the engine switch or switch key to the “OFF” position.

Emergency Stop

1. Immediately turn the switch to the “OFF” position, or hit the emergency stop button.

Adjusting the handle

1. Make sure machine is off

2. Pull the hand latch or step on foot latch on the handle and move handle up or down to

the desired position.

Avoid stepping on or tangling handle control cable when adjusting the handle position.

Make sure that the latch clicks in place when the desired position is achieved.

WARNING: Failure to check for positive handle latch engagement could result in

damage to the equipment or injury to the user as the handle could release

unexpectedly when the machine is being operated or tilted back!

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