National Cycle Quantum Wash'n'Wipe N30003 Guide de démarrage rapide
Assembly Instructions
and Owner’s Manual
Description: Quantum® Hardcoated Polycarbonate 3D
UTV Windshield, Wash’n’Wipe™ Full Size
Model: Honda Pioneer 500/700
Part Number: N30003 Installation Time: 90 min.
Thank you for purchasing a National Cycle product. Read these instructions carefully and thoroughly before beginning work.
Dealers, if installing this windshield for a customer, please give them this manual. It contains information needed to properly
maintain and use this product.
Attention:
Special notes and cautionary measures which can
prevent damage to the accessory or vehicle.
Note:
Tips for facilitation of operation, control and
adjustment, as well as maintenance work.
CAUTIO : The maximum speed for trailering the vehicle with the windshield is 65 MPH minus headwind speed.
Always face windshield forward (in direction of travel) while carrying on truck or trailer.
CAUTIO : Plasticizers from some new vehicle covers or other coverings that are made from PVC may damage your
windshield. Do not use a new cover for a few days. Remove it from its package and leave in the sun or other warm
location. Use caution when storing your vehicle covered with your windshield installed, to avoid gases from becoming
trapped under the cover.
Do not clean polycarbonate in hot sun or high temperatures. Do not clean the screen with glass cleaners.
Certain chemicals, generally known as acidic hydrocarbons, are known to cause polycarbonate damage. Do not allow
brake fluid, alcohol, or strong solvents to contact the screen.
RAI REPELLE T: Do not use rain protective products made for glass. We recommend National Cycle’s RainZip®
(N1410-01) to help shed water in rainy weather.
Register your windshield online at www.nationalcycle.com
National Cycle’s UT Windshield 3-Year Limited Warranty
National Cycle hereby warrants to the original registered owner of a National Cycle polycarbonate windshield
for a period of three years from the date of purchase against breakage. This limited warranty is expressly limited
to the replacement of the polycarbonate windscreen. This limited warranty does not include scratches, coating
failure, cosmetic wear and tear, replacement of hardware, or any consequential damages or expenses including
labor cost of installation, removal and/or replacement, inconvenience, inbound or replacement outbound freight expenses (outbound
freight must be paid in advance by cc or check) or damage to any other component of the vehicle or any other accessories. Certain
chemicals, generally known as acidic hydrocarbons, are known to cause polycarbonate damage and will not be covered under this
limited warranty. Please refer to the cleaning instructions supplied with your UTV Windshield.
CLEANING AND MAINTENANCE
To clean the screen, wash with a clean soft cloth, plenty of warm water and if necessary, a non-abrasive soap such as
dishwashing liquid. Flannel or soft chamois make good cleaning cloths. Paint, glue residue or grease removal: Moisten
cotton with naphtha or turpentine followed by a wash as above.
Do not clean polycarbonate in hot sun or high temperatures. Do not clean the screen with glass cleaners.
Do not allow brake fluid, alcohol, or strong solvents to contact the screen. RAIN REPELLENT Do not use rain protective
products made for glass. We recommend National Cycle’s RainZip® (N1410-01) to help shed water in rainy weather.
ational Cycle, Inc. PO Box 158, Maywood, I 60153-0158 P. 708-343-0400 F. 708-343-0625 / E. [email protected] www.nationalcycle.com
©2016 National Cycle, Inc. Page 1 of 13 10-118015-000 11/16
Item Part No. Description Qty. Tools / Notes
1 20-290393-000 3D Windscreen with Trim and Grommets 1
2 44-447165-000 Grommets, Side of Windshield 4 Installed on Windscreen
3 44-447172-000 Grommets, Top of Windshield 4 Installed on Windscreen
3a 34-346066-000 Spacer, Compression Limiter 4 Installed in Grommet (3)
4 44-448500-000 Trim, Lower 1 Installed on Windshield
5 75-766825-000 Gasket, Foam 1
6 80-875150-000 Motor, Assembly 1 Installed on Windscreen
7 80-875153-000 Arm, Wiper Assembly, (350mm) 1 Replacement Arm Part No. is N30911
8 80-875154-000 Blade, Wiper Assembly, 14” (355.6mm) 1 Replacement Blade Part No. is N30900
9 44-442523-000 Reservoir & Pump Assembly 1
Bag#1244
10 44-449370-000 Clamp, Wraparound 7
11 44-449380-000 Retaining Pin 7
12 49-490355-000 Washer, Flat, Black 5
13 55-563131-000 Screw, Phillips, #12 x 1.25”, SS 7 #2 or #3 Phillips Screw Driver
14 75-764009-000 Clamp Spacer 7
15 44-448705-000 Clamp, Cable Retainer, Black 2
16 44-447165-000 Grommet 1 Used when installing item 16
Parts Installed on Windscreen Tools Required
ational Cycle, Inc. PO Box 158, Maywood, I 60153-0158 P. 708-343-0400 F. 708-343-0625 / E. [email protected] www.nationalcycle.com
©2016 National Cycle, Inc. Page 2 of 13 10-118015-000 11/16
PREPARATIO
This Kit has been carefully packed and inspected at the factory. Report any missing part directly to National Cycle, Inc.
along with the Bag No. and Date on outside of Windshield Carton.
Carefully unpack the windshield, sort the parts, and make sure you have everything required to complete the installation
to the vehicle.
Parts List Continues on ext Page
TOOL LIST
Flat Blade Screwdriver
Marker
X-Acto® Knife, or similar
Punch
Wire Cutters
Power Drill with 3/4” (19mm) hole saw, or similar
Small Drill Bit (1/8”) (3mm) for pilot hole
#2 or #3 Phillips Screw Driver or Phillips Bit for Drill
RESER OIR
3D WINDSHIELD
9
x1
15 x2
12 x5 16 x1
10 x7
BAG#1244
13 x7
14 x7
11 x7
1x1
2x4
3x4
3a x4
4x1
5x1
6x1
7x1 8x1
Item Part No. Description Qty. Notes and Tools
Bag#1245
17 37-373690-000 Reservoir Bracket 1
18 55-562600-000 Screw, 10-32 x 5/8” 2 Flat Blade Screwdriver
19 42-450024-000 Nut, 10-32 2 3/8” Box or pen End Wrench
20 50-500206-000 Screw, Self Drill 4 1/4” Hex Drive
21 44-448829-000 Bumper 2
22 44-448710-000 Tie Wrap, 11” 3
23 44-448726-000 Tie Wrap, 7.5” 8
24 49-490543-000 Washer, Flat, SS 2
Bag#1241
25 37-371059-000 Bracket 2
26 44-447165-000 Grommet 2 Installed on Bracket
27 51-516014-000 Screw, 1/4-20 x 7/8, SS 4 3/16” Hex Wrench
28 49-490520-000 Washer, Flat 4
29 42-423242-000 Nut, 1/4-20 4 7/16” Box Wrench
Parts Included in Kit Tools Required
Battery Connections Black-
Negative, Red-Positive
Pump Switch for Wash
Mounts to Dash Inside Cab
Motor Connector and Fluid Hose
Installs to Motor
Grommet,
Seals 3/4’ Hole
Pump Connector and Fluid Hose
Installs to Fluid Reservoir/Pump
WIRE HARNESS 9x1
b.
c
a
d.
e.
ational Cycle, Inc. PO Box 158, Maywood, I 60153-0158 P. 708-343-0400 F. 708-343-0625 / E. [email protected] www.nationalcycle.com
©2016 National Cycle, Inc. Page 3 of 13 10-118015-000 11/16
Keep this diagram as a reference
during the assembly process.
25 x2
26 x2
20 x4
22 x3
23 x8
18 x2
19 x2
21 x2
27 x4
28 x4
29 x4
17
x1
24 x2
BAG#1245 BAG#1241
Do not proceed with installation if you have,
or intend to install the Honda Heater System
into your vehicle. The heating system uses the area
in the front compartment where the Fluid Resevoir is
located.
When installing this Shield with a Honda Heater
System, use Wire Harness extension Supplemental
Bag#1246. This allows the Reservoir to be installed
under the seat.
OVERVIEW OF I STALLATIO
Prepare the vehicle for installation of Wire
Harness
Mount Fluid Tank
Route Wire Harness
Prepare Windshield and Clamps
for Installation
Install Windshield, and hook up Wiper Motor
Final Adjustment and Tighten Clamp Screws
Secure Harness
PREPARE THE VEHICLE FOR WIRI G
Cutting the Pump Switch Hole
The installation of the Pump Switch on this vehicle is on
the front dashboard as indicated in Figure 1.
Use care when cutting hole, avoid over cutting.
1. Disconnect the Pump Switch (c) from the main Wire
Harness. Scribe or draw a 17/32” x 1 1/8” (13.5mm x
28.5mm) guide in the desired location.
(Scribe) Figure 1
2. Using a drill, drill some holes in the plastic cover to
serve as starting holes for cutting. Then use your X-
Acto® knife to cut out the cover’s face to the edges.
DO NOT OVER CUT. (Power Drill and 3mm drill bit
for pilot hole, and X-Acto knife) Figure 1
Cutting the Passway 3/4” hole
1. On the hood of the vehicle close to the left frame post,
measure a point 2.125” from the back of the dash and
1” from the side of the raised area where frame drops
into dash. Mark that location for center of the drill hole.
(Scribe) Figure 2
2. Insert a step drill bit into your drill as shown (or 3/4
hole saw) and drill a 3/4” (19mm) hole in the body cover
at the location. (Power Drill and 3/4” (19mm) Hole
Saw) Figure 2
ational Cycle, Inc. PO Box 158, Maywood, I 60153-0158 P. 708-343-0400 F. 708-343-0625 / E. [email protected] www.nationalcycle.com
©2016 National Cycle, Inc. Page 4 of 13 10-118015-000 11/16
Figure 1
Figure 2
1” (25.4mm)
2.125”
(54mm)
1”
1/2”
c.
MOU T BRACKET A D RESERVOIR/PUMP
ASSEMBLY
The installation of the Reservoir on this vehicle
is under the front hood.
1. Insert Bumpers (21) into the base of the
Bracket (17) as shown in Figure 3.
2. Position the Resevoir Bracket behind the
vehicle’s fan belt cover as shown in Figure 4.
Align Bracket with edge of Frame Cross Bar.
Mark the 4 drill holes. Drill the holes. (Marker,
Drill and 3mm Drill Bit.) Figure 4
3. Install Bracket using the Self Drill Screws
(20). (1/4” Hex Drive) Figure 4
4. Mount the Reservoir to the Bracket using the
Screw, Washer and Nut from Bag#1245. (Flat
Blade Screwdriver, 3/8” Wrench) Figure 5
WIRE HAR ESS I STALLATIO STARTS
U DER THE FRO T HOOD
PUMP CO ECTOR A D FLUID HOSE
1. Take Pump Connector and Fluid Hose section
(b) of the Wire Harness and locate the terminus
of the Rubber Hose and the arge Nylon 2-Pin
Electrical Connector with red and black wires.
Figure 6
2. Take the Pump Connector section and fold it
against the Rubber Hose section, as shown. Se-
cure the two sheaths with a Zip-Tie (23) and trim
the excess tie. Figure 6 (Wire Cutters)
ational Cycle, Inc. PO Box 158, Maywood, I 60153-0158 P. 708-343-0400 F. 708-343-0625 / E. [email protected] www.nationalcycle.com
©2016 National Cycle, Inc. Page 5 of 13 10-118015-000 11/16
Figure 3
Figure 4
Figure 5
Figure 6
21
18
24
19
17
b.
20
WIRE HAR ESS I STALLATIO
PUMP CO ECTOR A D FLUID HOSE
3. Connect the Rubber Hose to the bottom of the
Reservoir’s Electrical Pump.
Figure 7 Inset
4. Push the Nylon Quick-Connector onto the two
pins on top of the Reservoir’s Electrical Pump.
Figure 7 Inset
WIRE HAR ESS I STALLATIO -
MOTOR CO ECTOR A D FLUID HOSE,
SECTIO d.
Do Not fully secure Wire Harness with
Zip Ties until after the windshield is
installed.
1. Find the Motor Connector and Fluid Hose sec-
tion (d) of the Wire Harness and thread it
through the 3/4" (19mm) hole cut into the
vehicle’s body. Figure 8
2. Use the 5/8” Rubber Grommet (e) attached to
the wire harness to plug the hole.
3. Follow the Frame Tube pulling enough length
through the 3/4” (19mm) hole so terminus of
Motor Connector (d) reaches the half way point
of the upper frame tube. This is where the
Wash’N’Wipe Motor will be located. Figure 9
d.
Figure 8
Figure 9
Figure 7
d.
ational Cycle, Inc. PO Box 158, Maywood, I 60153-0158 P. 708-343-0400 F. 708-343-0625 / E. [email protected] www.nationalcycle.com
©2016 National Cycle, Inc. Page 6 of 13 10-118015-000 11/16
WIRE HAR ESS I STALLATIO -
ROCKER SWITCH TO DASH, SECTIO C
1. ocate the section of Wire Harness (c) that
terminates in the Two-Way Rocker Switch. Tem-
porarily remove the Rocker Switch. Figure 10
Tape the wire ends to prevent snagging.
2. Route section c of the Wire Harness to the
hole cut in the dash. Thread the Wire End (c)
through the hole. Figure 10
3. Reattach the Two-Way Rocker Switch to the
two Nylon Pin Connectors (polarity doesn’t mat-
ter) and then push the Rocker Switch into the
cutout. Figure 11
WIRE HAR ESS I STALLATIO - BATTERY
TERMI US A
Do Not fully secure Wire Harness with
Zip Ties until after the windshield is
installed.
1. Remove seat from vehicle to access battery
compartment.
2. ocate Battery terminus section (a) of the Wire
Harness.
3. Following the vehicle’s main wire harness
route the Battery terminus end (a) down toward
vehicle’s lower main frame rails.
Figure 13
ational Cycle, Inc. PO Box 158, Maywood, I 60153-0158 P. 708-343-0400 F. 708-343-0625 / E. [email protected] www.nationalcycle.com
©2016 National Cycle, Inc. Page 7 of 13 10-118015-000 11/16
Figure 12
c.
c.
Figure 10
Figure11
Figure 13
a.
ational Cycle, Inc. PO Box 158, Maywood, I 60153-0158 P. 708-343-0400 F. 708-343-0625 / E. [email protected] www.nationalcycle.com
©2016 National Cycle, Inc. Page 8 of 13 10-118015-000 11/16
WIRE HAR ESS I STALLATIO - BATTERY
TERMI US A
Do Not fully secure Wire Harness with
Zip Ties until after the windshield is
installed.
4. Follow the frame to under the seat of vehicle.
Route Terminus Section (a) into Battery
compartment. Figure 14, 15 and 16
5. oosen the negative terminal nut of the vehi-
cle’s battery with a Philips screwdriver or an
adjustable wrench. Slip the Brass Open Ring
Connector (Black Wire) under the negative
terminal nut and tighten securely. Repeat for the
positive terminal (Red Wire). (Phillips Screw-
driver) Figure 17
Figure 15
Figure 16
Figure 17
Figure 14
Route Terminus Section (a) rearward
to battery compartment
a.
Figure 18
Figure 19
Figure 20
WI DSHIELD I STALLATIO
Attach Brackets to Windshield, Figure 18
1. Install a Bracket (25) to the two Grommeted holes at
the upper inside edge of screen as shown in Figure 18.
Secure Bracket to Shield with Screw, Washer (27 and
28), and Nut (29). (7/16” Box Wrench and 3/16” Hex
Key) Figure 18
Prepare Clamps
2. Install one Clamp Spacer (14), to the inside of each
Clamp (10). Figure19
Install Clamps
3. Snap 3 Wraparound Clamps (10) on the top frame of
the vehicle. Orient the top clamps facing down and male
half (with embossed part number) toward the front of the
vehicle.
4. Snap 4 Clamps (10) on the side frame of the vehicle
as shown in Figure 20. Orient the clamps so that the
male half (with embossed part number) faces to the in-
side and is toward the front of the vehicle. Figure 20
Place fasteners within reach of assembling
clamps.
5. Place Windshield on vehicle. Figure 20
Install Bracket
to Inside of
Shield
28
25
26
27
29
10 14
ational Cycle, Inc. PO Box 158, Maywood, I 60153-0158 P. 708-343-0400 F. 708-343-0625 / E. [email protected] www.nationalcycle.com
©2016 National Cycle, Inc. Page 9 of 13 10-118015-000 11/16
WI DSHIELD I STALLATIO
Install Clamps
Read these helpful tips for a smooth instal-
lation of Clamps:
Follow the sequence.
Note the hex shape of Retainer Pin (11),
and male Clamp (10) half.
While installing the windshield Clamps
(10), tuck Wire Harness between
Clamp and Windshield.
Start Machine Screws (13) but do not
tighten.
Installation of Top Clamp LEFT Side
1. Use the parts shown in Illustration A to fasten
the Windshield Bracket (25) to the Clamp (10).
Do not fully tighten. (Phillips Screwdriver or
Power Drill on low setting) Figure 21 and
Illustration A
Installation of Top Clamp CE TER
2. Use the parts shown in Illustration A to sup-
port Wire Harness to Top Frame Tube. Do not
fully tighten. (Phillips Screwdriver or Power
Drill on low setting) Figure 22 and
Illustration A
Installation of Top Clamp RIGHT Side
3. Use the parts shown in Illustration B to fasten
the Windshield Bracket (25) to the Clamp (10).
Do not fully tighten. (Phillips Screwdriver or
Power Drill on low setting) Illustration B
Figure 21
Figure 22
ational Cycle, Inc. PO Box 158, Maywood, I 60153-0158 P. 708-343-0400 F. 708-343-0625 / E. [email protected] www.nationalcycle.com
©2016 National Cycle, Inc. Page 10 of 13 10-118015-000 11/16
FRO T OF VEHICLE
11 12 10 13
26
Illustration A, Top Clamp LEFT and CE TER
Illustration B
Center Clamp, Supports Wire Harness
(26) Preinstalled
on Bracket or
(16) Installed at
center clamp.
11 10 13
15
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