Napoleon HD81 Manuel utilisateur

W415-0713 / A / 11.09.10

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

INSTALLATION AND

OPERATING INSTRUCTIONS

1.22

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonﬁreplaces.com • [email protected]

SAFETY INFORMATION

!WARNING

If the information in these instructions are

not followed exactly, a ﬁre or explosion

may result causing property damage,

personal injury or loss of life.

- Do not store or use gasoline or other ﬂammable

vapors and liquids in the vicinity of this or any

other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use

any phone in your building.

• Immediately call your gas supplier from a

neighbour’s phone. Follow the gas supplier’s

instructions.

• If you cannot reach your gas supplier, call the

ﬁre department.

- Installation and service must be performed by a

qualiﬁed installer, service agency or the supplier.

CERTIFIED FOR CANADAAND UNITED STATES USING ANSI/CSA METHODS.

$10.00

CERTIFIED UNDER CANADIANAND AMERICAN NATIONAL STANDARDS: CSA 2.33,ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS.

HD81

LOG BURNER

ASSEMBLY

B81NL

NATURAL GAS

B81PL

PROPANE

W415-0713 / A / 11.09.10

A. Once either door is removed (see

Installation Instructions), remove the

valve access panel and the 4 retaining

brackets located at the top of the ﬁrebox.

A. Attach the burner assembly to the ﬁrebox

base with the screws supplied, making sure

the pilot assembly is closest to the valve

access opening.

This burner and log assembly are approved for use in the HD81 gas appliance only. They are not approved for

use as a stand alone appliance or in conjunction with any other appliance.

1.0 GENERAL INFORMATION

2.0 INSTALLATION

2.1 ACCESS PANEL

2.2 BURNER ASSEMBLY

1.0 GENERAL INFORMATION 2

2.0 INSTALLATION 2

2.1 ACCESS PANEL 2

2.2 BURNER ASSEMBLY 2

2.3 BULKHEADS 3

2.4 NIGHT LIGHT™ INSTALLATION 4

2.5 HEARTH PANEL INSTALLATION 4

2.6 LOG PLACEMENT 5

2.7 CHARCOAL LUMPS 6

2.8 CHARCOAL EMBERS 6

2.9 VERMICULITE 7

2.10 GLOWING EMBERS 7

3.0 ADJUSTMENT 7

3.1 FLAME CHARACTERISTICS 7

3.2 VENTURI ADJUSTMENT 7

4.0 REPLACEMENTS 8

NOTE: Changes, other than editorial, are denoted by a line in the margin.

TABLE OF CONTENTS

Retaining

Brackets

Access

Panel

Burner

Assembly

Valve

Access

Opening

Pilot

Assembly

W415-0713 / A / 11.09.10

NOTE: Bulkhead covers need to be removed.

A. Connect the gas ﬂex lines and the pilot line

to the gas bulkheads located under the valve

access opening. Be sure to match up the gas

manifold marked with a green dot with the

center bulkhead, also marked with a green

dot. Care must be taken to ensure the pilot

line isn’t damaged and ensuring gas tight

connections are made.

Gas

Bulkheads

Green

Dots

Pilot

Bulkhead

Pilot

Electrode

Leads

Pilot

Electrode

2.3 BULKHEADS

See Thru

Window

Oriﬁce

Venturi

Tube

B. Connect the pilot electrode leads to the

bulkhead matching the 1/4” ﬂag with the 1/4”

bulkhead spade and the 3/16” ﬂag with the

3/16” spade.

C. Ensure the 2 venturi tubes are over the

oriﬁces before lighting.

D. Check for gas leaks by brushing on a soap

and water solution. Do not use open ﬂame.

E. After leak test has been performed re-install

access panel with gasket.

W415-0713 / A / 11.09.10

GASKET

LENS

FRAME

COLOURED SIDE UP

Your HD81 comes equipped with 2 “Night Lights™”. The lights

have been pre-wired and are controlled from the remote control.

Included with the burner assembly are the frames, lenses and

gaskets that need to be installed as shown.

THE FIREBOX MUST BE SEALED.

Over tightening the screws could break the lens.

“Light Leakage” from the holes in the housing lamp may be observed.

The holes in the lamp housing are necessary for ventilation and must

not be covered.

NIGHT LIGHT

Hearth panels are shipped separate from unit and are included with the burner assembly and the logs. Due to

the brittle material of the panels, care must be taken not to bend or force them into place.

When shipped, the hearth panels range in varying shades of Sandstone. During initial use, the panels will darken

temporarily. The appearance of the panels will permanently lighten in color with use.

INSTALL HEARTH PANELS IN THE FOLLOWING ORDER:

NOTE: Burner assembly must be installed ﬁrst.

A. Side brick panels or porcelain panels must be installed prior to

hearth panels. For brick panel installation see “GD844KT

DECORATIVE BRICK PANEL - SANDSTONE” leaﬂet and PRP81

leaﬂet for porcelain panel installation.

B. Install the left and right hearth panels on both sides.

HEARTH PANELS

2.4 NIGHT LIGHT™ INSTALLATION

2.5 HEARTH PANEL INSTALLATION

W415-0713 / A / 11.09.10

NOTCH

2.6 LOG PLACEMENT

A. Place the left middle log #1 onto the

locating stud on the middle log support.

Make sure the hollow on the underside

of the log is over the bend tab.

B. Slide log #2 from right to left on the

middle log support creating a tight ﬁt

between logs #1 and #2. Make sure the

hollow on the underside of the log is

over the bend tab.

C. Place log #3 onto the far right locating

stud located on the front deﬂector. D. Place log #4 onto the two center

locating studs on the front support.

E. Place log #5 onto the far left locating

stud located on the front deﬂector. F. Place the notch on log #6 onto the third

grate.

W415-0713 / A / 11.09.10

G. Slide the ﬂat portion of log #7 under the

second grate post.

NOTE: Logs 3, 4, 5, 6 and 7 are included

twice. Install these logs on the opposite

side. Logs 8 and 9 are only included once,

to give a different appearance to each side.

Install logs 8 and 9 on the side that you

prefer. If desired a 2nd set of 8 and 9 logs are

available in an upgrade kit GL81L2 and can

be purchased to make both sides identical.

H. Place the pin in log #8 into the locating

hole on log #1 and rest the bottom of

the log on log #5.

I. Place the pin in log #9 into the locating

hole on log #2 and rest the bottom of

the log #3.

J. If GL81L2 (upgrade kit) is purchased repeat

“H” and “I” on other side.

2.7 CHARCOAL LUMPS

34.1

Place the lumps in front of the logs in a realistic manner taking care not to block any of the burner ports.

WARNING

CHARCOAL EMBERS, VERMICULITE AND CHARCOAL LUMPS ARE NOT TO BE PLACED ON THE

BURNER.

2.8 CHARCOAL EMBERS

32.1

Randomly place the charcoal embers along the

ront and sides o

the log support tray in a realistic manner.

Fine dust found in the bottom of the bag should not be used.

NOTE: Charcoal embers are not to be placed on the burner.

W415-0713 / A / 11.09.10

Air Shutter Openings both Burners

LP 7/16”

NG 3/16”

2.9 VERMICULITE

33.1

Sprinkle vermiculite around the charcoal embers.

NOTE: Vermiculite is not to be placed on the burner.

2.10 GLOWING EMBERS

Tear the embers into pieces and place along the front row of ports covering all of the burner area. Care should

be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the ﬁbre hairs will

glow. The ember material will only glow when exposed to direct ﬂame; however, care should be taken to not

block the burner ports.

Blocked burner ports can cause an incorrect ﬂame pattern, carbon deposits and delayed ignition. Phazer™

logs glow when exposed to direct ﬂame. Use only certiﬁed “glowing embers” and Phazer™ logs available from

your Authorized dealer.

3.0 ADJUSTMENT

3.1 FLAME CHARACTERISTICS

3.2 VENTURI ADJUSTMENT

It’s important to periodically perform a visual check of the pilot and burner ﬂames. Compare them to the illustra-

tions provided. If any ﬂames appear abnormal call a service person. 3/8” - 1/2”

PILOT

BURNER

FLAME MUST ENVELOP

UPPER 3/8” TO 1/2” OF

FLAME SENSOR

FLAME

SENSOR

ELECTRODE

54.1

This appliance has an air shutter that has been factory set open according

to the chart below:

Regardless of venturi orientation, closing the air shutter will cause a more

yellow flame, but can lead to carboning. Opening the air shutter will cause a

more blue flame, but can cause flame lifting from the burner ports. The

flame may not appear yellow immediately; allow 15 to 30 minutes for the

final flame color to be established.

AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED

INSTALLER!

AIR

SHUTTER

OPENING

VENTURI

BURNER

ORIFICE

49.1

W415-0713 / A / 11.09.10

Installation and repairs must be performed by a qualiﬁed installer, service agency or the supplier.

4.0 REPLACEMENTS

COMPONENTS

REF NO. PART NO. DESCRIPTION

1 W280-0071 NIGHT LIGHT LENS FRAME

2 W290-0080 NIGHT LIGHT GASKET

3 W300-0067 CERAMIC ORANGE NIGHT LIGHT LENS

4 W100-0107 RIGHT SIDE LOG BURNER

4 W100-0108 LEFT SIDE LOG BURNER

5* W175-0227 CONNECTOR, 3/8” STAINLESS STEEL FLEX

6* W175-0289 CONNECTOR, 3/8” STAINLESS STEEL FLEX (24”)

7 W010-1829 3-WAY NATURAL GAS PILOT ASSEMBLY

7 W010-1830 3-WAY PROPANE GAS PILOTASSEMBLY

8 W456-0033 #33 ORIFICE NATURAL

8 W456-0053 #53 ORIFICE PROPANE

9 W455-0070 NATURAL GAS PILOT INJECTOR

9 W455-0065 PROPANE GAS PILOT INJECTOR

10 GL-666 LOG SET

11 W135-0366 LOG, RIGHT MIDDLE #2

12 W135-0367 LOG, LEFT MIDDLE #1

13 W135-0368 LOG, RIGHT FRONT #3

14 W135-0369 LOG, LEFT FRONT #5

15 W135-0370 LOG, MIDDLE FRONT #4

16 W135-0371 LOG, RIGHT CROSSOVER

17 W135-0372 LOG, LEFT CROSSOVER

18 W135-0373 LOG, BOTTOM FRONT CROSSOVER

19 W135-0374 LOG, BOTTOM LEFT FRONT

20 W475-0574 HEARTH RIGHT FIBRE PANEL

21 W475-0613 HEARTH LEFT FIBRE PANEL

22* W361-0016 GLOWING EMBERS

23* W550-0001 CHARCOAL EMBERS

24* W550-0002 CHARCOAL LUMPS

25* W361-0014 VERMICULITE

26 W750-0200 FLAME SENSOR

27 W750-0201 ELECTRODE

28 W010-1946 ASSEMBLY, LOG GRATE

Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally

all parts can be ordered through your Authorized dealer / distributor.

FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE

REQUIRED TO HONOUR THE CLAIM.

When ordering replacement parts always give the following information:

• Model & Serial Number of appliance

• Installation date of appliance

• Part number

• Description of part

• Finish

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR

FURTHER INFORMATION, CONTACT YOUR AUTHORIZED DEALER. 41.1

FAILURE TO POSITION THE PARTS

IN ACCORDANCE WITH THIS

MANUAL OR FAILURE TO USE ONLY

PARTS SPECIFICALLY APPROVED

WITH THIS APPLIANCE MAY

RESULT IN PROPERTY DAMAGE OR

PERSONAL INJURY.

WARNING

W415-0713 / A / 11.09.10

13 14

16 17

18 19

W415-0713 / A / 11.09.10

44.1

5.0 NOTES

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