MSG Equipment MS008 Manuel utilisateur

2022.09.07

MS008

TEST BENCH FOR DIAGNOSTICS OF ALTERNATORS,

STARTERS AND VOLTAGE REGULATORS

USER MANUAL

STANOWISKO DO DIAGNOSTYKI ALTERNATORÓW,

ROZRUSZNIKÓW ORAZ REGULATORÓW NAPIĘCIA

INSTRUKCJA OBSŁUGI

СТЕНД ДЛЯ ДИАГНОСТИКИ ГЕНЕРАТОРОВ, СТАРТЕРОВ

И РЕГУЛЯТОРОВ НАПРЯЖЕНИЯ

РУКОВОДСТВО ПО ЭКСПЛУАТАЦИИ

UNIQUENESS

TRAINING

SERVICE

INNOVATION

WARRANTY

QUALITY

English

User manual

CONTENTS

INTRODUCTION....................................................................................................................................................4

1. APPLICATION....................................................................................................................................................4

2. SPECIFICATIONS..............................................................................................................................................5

3. EQUIPMENT SET .............................................................................................................................................. 7

4. TEST BENCH DESCRIPTION........................................................................................................................... 7

5. APPROPRIATE USE........................................................................................................................................12

5.1. Safety Guidelines ...............................................................................................................................12

5.2. Installation and connection of test bench..................................................................................13

6. TEST BENCH MAINTENANCE........................................................................................................................14

6.1. Test bench software update............................................................................................................14

6.2. Cleaning and care..............................................................................................................................14

7. TROUBLESHOOTING GUIDE.........................................................................................................................15

8. RECYCLING.....................................................................................................................................................15

CONTACTS...........................................................................................................................................................16

English

Test bench MS008

INTRODUCTION

We appreciate you have chosen the products of TM MSG equipment.

The present user manual consists of the information on the application, supply slip, design,

specifications and rules of usage of test bench MS008.

Prior to using the test bench MS008 (hereinafter, “the bench”), study the present user manual

thoroughly. If required, get the special training at bench manufacturer facilities.

Due to the permanent improvements of the bench, the design, supply slip and software are

subject to modifications that are not included to the present user manual. Pre-installed bench

software is subject to update. In future, its support may be terminated without a prior notice.

1. APPLICATION

The bench is designed to perform the following tasks:

1. Evaluation of the technical condition of automotive alternators with alternating current rated

voltage 12 and 24V under the load up to 150 and 75A accordingly, including alternators of system

«start-stop» 12V.

2. Test of performance capacity of 12/24V voltage regulators - separately from alternators.

3. Diagnostics of automotive starters with power of 11kW, without load (at idle).

The diagnostics of automotive alternators and voltage regulators takes into account the following

criteria:

- Stabilizing voltage;

- control lamp working performance capacity;

- FR (displaying of the frequency and FR duty ratio, voltage regulator response).

- The AC pulsation value.

For COM alternator types (voltage regulators):

- ID;

- Protocol;

- data exchange speed;

- LIN protocol type;

- regulator self-diagnostics errors.

The diagnostics of the automotive starters considers the voltage changes nature and the currents

on the terminals 30, 45 and 50.

English

User manual

2. SPECIFICATIONS

Main

Supply voltage, V

400

Supply mains type

Three phase

Drive power, kW

Dimensions (L x W x H), mm

770×640×500

Weight, kg

100

Quantity of storage batteries

(not included into supply slip) 2 similar lead-acid 12V storage batteries

Storage battery

Capacity from 45 up to 60 A-h and

dimensions (L x W x H) not exceeding

207×175×175 mm

Storage battery automatic charging No.1

Available

Storage battery automatic charging No.2

Available

Rated voltage of the diagnosed units, V

12, 24

Alternator diagnostics

Load, A

12V

150А

24V

75А

Verification regime

Automatic/manual

Load adjustment (0-100%)

Smoothly

Drive speed, rpm

0-3000

Drive speed adjustment

Smoothly

Drive type (alternator drive)

V-belt drive/Poly V-belt drive

Types of diagnosed alternators 12V

Lamp, SIG, RLO, RVC, C KOREA, P-D,

C JAPAN, COM (LIN, BSS), S/A PSA

24V

Lamp, COM (LIN)

English

Test bench MS008

Starter diagnostics

Power of diagnosed starters, kW

up to 11

Measured parameters

The charts displaying the operation starting

mode, voltage variations and current on the

terminals: К30, К50 и К45

Voltage regulator diagnostics

Engine rotation imitation, rpm

from 0 up to 6000

Voltage regulator load imitation, %

from 0 up to 100

Types of diagnosed voltage

regulators

12V

Lamp, SIG, RLO, RVC, C KOREA, P-D,

C JAPAN, COM (LIN, BSS)

24V

Lamp, COM (LIN)

Optionally

Display

Touch Screen 7”

Software update

Available

Alternator database

Available

Voltage regulator database

Available

Diagnostics results storage

Available

Printing

Available

Internet connection

Wi-Fi (802.11 a/b/g/ac)

Connection of peripheral devices

2 x USB 2.0

1 х HDMI

English

User manual

3. EQUIPMENT SET

The equipment set includes:

Item name

Number of

pcs

Test bench MS008

MS33001 – a cable with a kit of adapting wires

Cable for starter diagnostics

Alternator positive terminal adapter

MS0114 - Cutout fuse (type 22x58 mm, current 100А)

Module Wi-Fi

Socket 400V

User Manual (card with QR code)

4. TEST BENCH DESCRIPTION

The bench consists of the following main elements (fig. 1):

Figure 1. Overall view of test bench

1– Unit fixing chain.

2– Alternator drive belts: V-belts and poly V-belts.

English

Test bench MS008

3– Protective housing. When the protective housing is up, the diagnostics will be blocked.

4– Power cables В+, В-.

5– Front panel.

6– Battery location section.

There are the following diagnostic cable connection ports on the front panel:

Figure 2. Bench front panel

1– Connection ports used for diagnostics of voltage regulators:

• В+ – voltage regulator positive (terminal 30 and terminal 15);

• В-– voltage regulator negative (earth, terminal 31);

• ST1, ST2 – ports for voltage regulator stator inputs (terminals) connection: P, S, STA, Stator;

• F1, F2 – ports for the connection of voltage regulator brushes or relevant terminals: DF, F,

FLD.

2– Port for the connection of diagnostic cable to the starter terminal 50.

3– Diagnostic cable connection port.

4– Touch screen - to display diagnostic parameters of a diagnosed unit and to control the bench

functions.

5– Buttons to control the tightening and loosening of alternator drive belt and unit fixing chain.

Button „OFF/ON”– is responsible for the power on the bench. The bench is turned off by pressing

the button “Turn off the bench” in the main menu of the service program.

Button „EMERGENCY STOP”– emergency stop of generator drive and chain/belt tightening.

English

User manual

On the right side of the bench are two USB ports for connecting the computer periphery (mouse,

keyboard, WiFi adapter) and one HDMI port for connecting the monitor.

Figure 3. Connectors on the side panel of the bench:

1 – HDMI; 2 – USB

The bench supply slip includes the diagnostic cable (fig. 4) that consists of the adapting wire kit

(fig. 5) - for more convenient connection to alternator connection terminals or relay regulator.

Figure 4. Diagnostic cable MS-33001

The diagnostic cable MS-33001 has the following adapting wire colour codes (see also Table 1):

•Orange - S(Sense Pin) - the terminal that enables the measuring of the storage battery voltage

by the voltage regulator as well as it compares the storage battery voltage with the alternator

output voltage. This adapting cable is connected to terminal S;

•Red – IG (Ignition) – the terminal is used for the connection of the ignition circuit, the

terminals: 15, A, IG;

English

Test bench MS008

•White – FR – the terminal that transmits the data on the regulator load. This adapting wire is

connected to the following terminals: FR, DFM, M;

•Gray – D+ – the terminal for the connection of the circuit of voltage regulator control lamp. It’s

connected to the terminals: D+, L, IL, 61;

•Yellow – GC – is used for the connection of the channel of alternator voltage regulator control.

This adapting wire is connected to the following terminals: COM, SIG, etc.

•Brown – К30 – is connected to the starter terminal 30 that is connected to the storage battery

terminal +.

•Violet – К45 – is connected to the starter solenoid output connected to starter electric motor.

Figure 5. Adapting wire kit

Table des matières

Langues :

Autres manuels MSG Equipment Équipement de test

MSG Equipment

MSG Equipment MS300 Manuel utilisateur

MSG Equipment

MSG Equipment MS112 Manuel utilisateur

MSG Equipment

MSG Equipment MS016 Manuel utilisateur

MSG Equipment

MSG Equipment MS016 Manuel utilisateur

MSG Equipment

MSG Equipment MS1000+ Manuel utilisateur

MSG Equipment

MSG Equipment MS015 Manuel utilisateur

MSG Equipment

MSG Equipment MS603N Manuel utilisateur

MSG Equipment

MSG Equipment MS121 Manuel utilisateur

MSG Equipment

MSG Equipment MS031 Manuel utilisateur

MSG Equipment

MSG Equipment MS1000+ Manuel utilisateur

MSG Equipment

MSG Equipment MS800 Manuel utilisateur

MSG Equipment

MSG Equipment MS021 Manuel utilisateur

MSG Equipment

MSG Equipment MS005 Manuel utilisateur

MSG Equipment

MSG Equipment MS121 Manuel utilisateur

MSG Equipment

MSG Equipment MS002 COM Manuel utilisateur

Manuels Équipement de test populaires d'autres marques

SMART

SMART KANAAD SBT XTREME 3G Series Manuel utilisateur

Agilent Technologies

Agilent Technologies BERT Serial Manuel utilisateur

Agilent Technologies

Agilent Technologies N3280A Manuel utilisateur

Vernier

Vernier Go Direct Voltage Manuel utilisateur

Lifeloc

Lifeloc R.A.D.A.R. Manuel utilisateur

Fluke

Fluke T5-600 Instructions d'utilisation et d'installation

Mercury

Mercury TSL01 Manuel utilisateur

MAHA

MAHA MBT Series Manuel utilisateur

Fuji Electric

Fuji Electric P-61 Manuel utilisateur

ETC

ETC SealerAtor Manuel utilisateur

Skyfine

Skyfine ETHYWAY V2 Manuel utilisateur

Appion

Appion G5 Twin Manuel utilisateur

PCB Piezotronics

PCB Piezotronics 8159-0112A Manuel utilisateur

BW Technologies

BW Technologies MicroDock II Manuel utilisateur

Sun Nuclear

Sun Nuclear 1027 Manuel utilisateur

Biomark

Biomark HPR LITE READER Manuel utilisateur

Hioki

Hioki 3169-20 Manuel utilisateur

Ashcroft

Ashcroft ATE-100 Manuel utilisateur