MRMC Studiobot-165 Manuel utilisateur

Studiobot-165

Quick Start Guide

QSG Product Code: MRMC-2139-00

Product Covered: MRMC-2011-00

Studiobot-165 Quick Start Guide

QSG Product Code: MRMC-2139-00

Product Covered: MRMC-2011-00

No part of this publication may be reproduced, transmitted, or translated

by any means — graphical, electronic, or mechanical — including

photocopying, recording, taping, or storage in an information retrieval

system, without the express written permission of Mark Roberts Motion

Control.

Although every care has been taken to ensure that the information in this

document is accurate and up to date, Mark Roberts Motion Control

continuously strives to improve their products and may make changes to

the hardware, firmware, and software described in this document. Mark

Roberts Motion Control therefore cannot be held responsible for any

error or omission in this document.

All product names mentioned herein are the trademarks or registered

trademarks of their respective owners.

Contact information

Mark Roberts Motion Control Ltd.

Unit 3, South East Studios

Blindley Heath

Surrey

RH7 6JP

United Kingdom

Telephone: +44 (0) 1342 838000

E-mail: [email protected]m (sales and general enquiries)

[email protected]m (customer support)

Web: www.mrmoco.com

www.mrmocorentals.com

Studiobot-165 Quick Start Guide

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Studiobot-165 Quick Start GuideStudiobot-165Quick Start Guide

Contents

Chapter 1 Quick Start..................................................................... 1

Overview ................................................................................. 1

Safety procedures for using industrial robots.....................2

Assessing a site ..............................................................3

Installation safety..........................................................3

Software setup ...............................................................5

Operational safety.........................................................5

Mounting the Staubli arm.....................................................7

Connecting the cables .........................................................10

Starting up the Studiobot-165 system ...............................12

Shutting down the Studiobot system.................................15

Moving the Studiobot arm by hand...................................16

Appendix 1 Troubleshooting........................................................... 20

Typical symptoms, causes, and actions .............................20

Moving the axes when the Stäubli arm hard and

soft limits are hit...................................................................21

Appendix 2 Studiobot panels .......................................................... 24

Studiobot base panel connector summary .......................24

Ulti-box connector summary.............................................25

Ulti-box connector pin-out information ..........................28

Servo motor connector ..............................................28

Program serial connector ..........................................28

Power connector .........................................................29

Camera Accessory connector....................................29

Data In connector.......................................................30

Brake 24V connector..................................................30

E-Stop connector ........................................................31

CAN connector...........................................................31

Appendix 3 Specifications .............................................................. 33

Studiobot-165 Quick Start Guide

Studiobot-165 Quick Start GuideStudiobot-165Quick Start Guide

Chapter 1 Quick Start

Overview

Thank you for using Studiobot-165 Broadcast Camera Robot from Mark

Roberts Motion Control (MRMC). Studiobot-165 is designed for reliable

day-in, day-out use in professional studio broadcast environments.

Studiobot-165 is equipped with a robotic arm mounted on a movable

pedestal with the robot controller mounted within the pedestal. For ease

of use it can be wheeled to a location of choice and then held down by

four feet. The noise reduction cover for minimizing noise emission makes

it a perfect choice for studio environment.

Studiobot-165 Quick Start Guide

Safety procedures for using industrial robots

Note that the words Robot and Rig are completely interchangeable and

identical in meaning, for the purposes of this document.

Motion Control rigs are potentially dangerous. It is important that you

and everyone else on the set understand the safety notes on the following

pages in order to stay safe.

You should use this document in addition to the normal Safety Manual

instructions that are applicable to all motion control rigs, such as Milos.

This section emphasises the safety concerns that are especially important

around high-speed, high-acceleration, industrial-grade robots which can

cause severe injuries, such as Studiobot-165.

Unlike traditional motion control equipment, Studiobot-165

can get to maximum speed in the blink of an eye - too fast for

someone to be able to quickly move out of the way.

It is ultimately the operator of the rig who is responsible for

the safe use of the equipment so never bypass any of the safety

points listed here.

No one other than a highly trained operator should use the

robot, no matter how simple it looks or is.

This document is for the use of robots for carrying cameras or

props, not people. Additional safety steps should be taken prior

to using a rig to carry people.

Studiobot-165 Quick Start Guide

Assessing a site

Before setting up Studiobot-165 you need to assess the site, paying

particular attention to the following points:

Is the ground or floor firm enough and level enough? You

might have to use boards or bricks to create a level surface. The

surface needs to be strong enough to take the weight of

Studiobot-165 without flexing.

Does the site have access? You need to make sure you can

either push Studiobot-165 into position on its wheels or carry

it there using a pallet truck or forklift.

Does the site have a power source with sufficient capacity for

the robot and the correct mains voltage?

– Studiobot-165 gets its power from the Stäubli CS8 unit

which runs between 200 and 480 Volt, three-phase

power supply (four-wire including Ground). The CS8 is

set at the factory for the three-phase voltage of the

country of use.

– The Robocam Atelier computer that controls

Studiobot-165 are auto-switching and can run on 120-240

Volts AC.

Does the site have unusual environmental attributes that

require specialised protection from extreme temperatures,

humidity, rain, or dust?

Installation safety

Due to the large mass of the rigs and the accelerations they

achieve it is important that they are securely mounted, with the

recommended plates and bolts to a secure and concrete floor.

Ensure the floor can support the load and the stresses (see

above).

Ensure the power supply is properly earthed (grounded) and of

the correct voltage (see above).

If the rig is mounted to something other than the floor then

the mount should be heavy and strong enough to take the

forces and not move or fall over during sudden starts and

Studiobot-165 Quick Start Guide

stops. Use the recommended minimum thickness steel plates.

Check with MRMC if you are unsure of the exact requirements

for your robot.

Check that all cables are securely fixed and are not going to

catch during motion.

Ensure the camera, lens, focus motor, accessories, power

supplies/batteries, etc. are all very securely mounted and will

not come off during sudden motions, to become lethal

missiles.

Ensure all safety accessories are securely attached and in

working order, including emergency stops, safety sensors, etc.

Clearly mark the area around the robot in which no persons

are allowed to enter. As a bare minimum, use brightly marked

tape on the floor, outside the reach of the robot, to indicate the

“No Go Zone”. Ideally, use physical safety barriers, and light

guards/curtains.

Keep stands, lights and accessories out of the No Go Zone, if

possible. If not possible then try to take as much care with their

positioning and the motion of the rig, as if they were a person.

Remember a light, accidentally hit at high speed by the robot,

can be just as dangerous to someone standing outside the No

Go Zone as the robot is to someone standing in the zone.

Where physical safety barriers are impractical, light guards

should be used or similar alternatives such as laser scanners, to

stop anyone entering the No Go Zone during motion.

Ideally have the robot surrounded on all four sides by a safety

barrier, but where that is not practical, ensure that the

maximum number of sides feasible are closed off, and that any

person having to stand within reach of the robot is located as

far away as possible for the shot.

Studiobot-165 Quick Start Guide

Software setup

Always ensure you have the right configuration for the robot

you are using, such as maximum axis speeds and accelerations.

Prior to running moves, enter in and keep to a minimum all

software axis and Cartesian limits. For example if the main axis

only needs to travel +/-40 degrees then reduce the limit to +/

-40 degrees even though it could do +/-180 degrees. This keeps

the likelihood of operator or software errors to a minimum.

Also check the Cartesian speed and acceleration limits are set

to reasonable values.

Operational safety

Do not use around flammable gas. All electrical equipment can

generate sparks that can ignite flammable gas.

Keep the equipment dry. The system has not been made

weatherproof. Do not use with wet hands.

Always run moves only when standing within easy reach of the

emergency stop.

Always tell the production company

and the crew to keep away from the

robot and not approach it when any of

its red lights are on which indicates it is

powered up. Have them sign the

appropriate safety documents and

disclaimers to ensure they understand

this and are indemnifying MRMC if

anything happens.

Always loudly and clearly indicate to others when the rig is

about to move. Shout “Rig Moving!” if no other means exists.

Always ensure the rig is disabled when someone has to enter

the No Go Zone.

Always run any move or adjusted move slowly at first to check

the motion. Even if you have checked the move previously, if

you make a minor change to it then you need to recheck it.

Studiobot-165 Quick Start Guide

Keep the software in “slow mode” unless the move has been

tested and is now specifically doing a high speed pass.

In the event that a person or Actor has to be within the no-go

zone during a move (hand model etc.) ensure that they fully

briefed on the safety requirements and that they know not to

change their position or do anything other than the rehearsed

moves without fully warning the operator. Any such person is

to have a clear escape route to allow them to move safely away

from the robot.

During use, repeatedly check the rig mounting points, cables,

camera mount, accessories etc. to ensure nothing has, or is,

working its way loose.

Never bypass any safety hardware or software.

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