MR RS 2001 Manuel utilisateur

Protective relay
RS
Operating instructions
1800059/09 EN

© All rights reserved by Maschinenfabrik Reinhausen
Dissemination and reproduction of this document and use and disclosure of its content are strictly prohibited
unless expressly permitted.
Infringements will result in liability for compensation. All rights reserved in the event of the granting of patents,
utility models or designs.
The product may have been altered since this document was published.
We reserve the right to change the technical data, design and scope of supply.
Generally the information provided and agreements made when processing the individual quotations and orders
are binding.
The original operating instructions were written in German.

Table of contents
Maschinenfabrik Reinhausen GmbH 2018 31800059/09 EN RS
Table of contents
1 Introduction......................................................................................................................... 5
1.1 Validity ................................................................................................................................................ 5
1.2 Manufacturer....................................................................................................................................... 5
1.3 Subject to change without notice ........................................................................................................ 5
1.4 Completeness..................................................................................................................................... 5
1.5 Safekeeping........................................................................................................................................ 6
1.6 Notation conventions .......................................................................................................................... 6
1.6.1 Hazard communication system .............................................................................................................................6
1.6.2 Information system................................................................................................................................................7
1.6.3 Instruction system .................................................................................................................................................8
2 Safety................................................................................................................................... 9
2.1 Appropriate use .................................................................................................................................. 9
2.2 Fundamental safety instructions ......................................................................................................... 9
2.3 Personnel qualification...................................................................................................................... 11
2.4 Personal protective equipment ......................................................................................................... 12
2.5 Drying transformer ............................................................................................................................ 13
2.5.1 Drying transformer in furnace..............................................................................................................................13
2.5.2 Drying the transformer in the transformer tank ...................................................................................................14
3 Product description.......................................................................................................... 15
3.1 Scope of delivery .............................................................................................................................. 15
3.2 Function description.......................................................................................................................... 15
3.3 Design/versions ................................................................................................................................ 16
3.4 Nameplate ........................................................................................................................................ 18
3.5 Safety markings ................................................................................................................................ 18
4 Packaging, transport and storage .................................................................................. 19
4.1 Packaging ......................................................................................................................................... 19
4.1.1 Suitability.............................................................................................................................................................19
4.1.2 Markings..............................................................................................................................................................20
4.2 Transportation, receipt and handling of shipments........................................................................... 20
4.3 Storage of shipments........................................................................................................................ 21
4.4 Unpacking shipments and checking for transportation damages ..................................................... 22

Table of contents
Maschinenfabrik Reinhausen GmbH 201841800059/09 ENRS
5 Mounting ........................................................................................................................... 23
5.1 Installing protective relay in piping and connecting .......................................................................... 23
5.1.1 Electrical protection.............................................................................................................................................23
5.1.2 Checking function of protective relay ..................................................................................................................24
5.1.3 Installing protective relay in piping ......................................................................................................................27
5.1.4 Making the electrical connections for the protective relay...................................................................................31
5.2 Checking protective relay ................................................................................................................. 36
5.2.1 Checking protective relay (RS 2001, 2001/V, 2001/H, 2001/E, 2001/5, 2001/R, 2001/T, 2003) ........................36
5.2.2 Checking protective relay (RS 2004) ..................................................................................................................37
6 Commissioning................................................................................................................. 38
7 Operation........................................................................................................................... 39
7.1 Tripping the protective relay and re-commissioning the transformer................................................ 39
7.1.1 Flap valve in OPERATION position ....................................................................................................................39
7.1.2 Flap valve in OFF position ..................................................................................................................................40
7.1.3 Re-commissioning the transformer .....................................................................................................................40
8 Maintenance...................................................................................................................... 41
8.1 Inspection ......................................................................................................................................... 42
9 Disposal............................................................................................................................. 43
10 Technical data for protective relay ................................................................................. 44
10.1 Protective relay with CO change-over contact as tripping switch ..................................................... 47
10.2 Protective relay with several dry-reed magnetic switches ................................................................ 48
10.3 Tests ................................................................................................................................................. 48
Glossary ............................................................................................................................ 49

1 Introduction
Maschinenfabrik Reinhausen GmbH 2018 51800059/09 EN RS
1 Introduction
This technical file contains detailed descriptions on the safe and proper in-
stallation, connection, commissioning and monitoring of the product.
It also includes safety instructions and general information about the prod-
uct.
This technical file is intended solely for specially trained and authorized per-
sonnel.
1.1 Validity
This technical file applies to the following types of the protective relay:
▪ RS 2001 (standard design)
▪ RS 2001/V (seals made from Viton)
▪ RS 2001/H (for high oil conservators)
▪ RS 2001/E (increased protection from vibration)
▪ RS 2001/R (extra inspection window)
▪ RS 2003 (design for Canada)
▪ RS 2004 (design for Canada with automatic reset)
1.2 Manufacturer
The product is manufactured by:
Maschinenfabrik Reinhausen GmbH
Falkensteinstraße 8
93059 Regensburg, Germany
Tel.: (+49) 9 41/40 90-0
Fax: (+49) 9 41/40 90-7001
E-mail: [email protected]
Further information on the product and copies of this technical file are avail-
able from this address if required.
1.3 Subject to change without notice
The information contained in this technical file comprises the technical speci-
fications approved at the time of printing. Significant modifications will be in-
cluded in a new edition of the technical file.
The document number and version number of this technical file are shown in
the footer.
1.4 Completeness
This technical file is incomplete without the supporting documents.

1 Introduction
Maschinenfabrik Reinhausen GmbH 201861800059/09 ENRS
The following documents are considered supporting documents:
▪ Supplements (included in the scope of delivery)
▪ Dimensional drawing (included in the scope of delivery)
▪ Routine test report (included in the scope of delivery)
Also observe generally valid legislation, standards, and guidelines as well as
specifications on accident prevention and environmental protection in the re-
spective country of use.
1.5 Safekeeping
Keep this technical file and all supporting documents ready at hand and ac-
cessible for future use at all times.
1.6 Notation conventions
This section contains an overview of the symbols and textual emphasis
used.
1.6.1 Hazard communication system
Warnings in this technical file are displayed as follows.
1.6.1.1 Warning relating to section
Warnings relating to sections refer to entire chapters or sections, sub-sec-
tions or several paragraphs within this technical file. Warnings relating to
sections use the following format:
WARNING Type of danger!
Source of the danger and outcome.
► Action
► Action
1.6.1.2 Embedded warning information
Embedded warnings refer to a particular part within a section. These warn-
ings apply to smaller units of information than the warnings relating to sec-
tions. Embedded warnings use the following format:
DANGER! Instruction for avoiding a dangerous situation.

1 Introduction
Maschinenfabrik Reinhausen GmbH 2018 71800059/09 EN RS
1.6.1.3 Signal words and pictograms
The following signal words are used:
Signal word Definition
DANGER Indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING Indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
CAUTION Indicates a hazardous situation which, if not avoided, could result
in minor or moderate injury.
NOTICE Indicates measures to be taken to prevent damage to property.
Table1: Signal words in warning notices
Pictograms warn of dangers:
Pictogram Definition
Warning of a danger point
Warning of dangerous electrical voltage
Warning of combustible substances
Warning of danger of tipping
Warning of danger of crushing
Table2: Pictograms used in warning notices
1.6.2 Information system
Information is designed to simplify and improve understanding of particular
procedures. In this technical file it is laid out as follows:

1 Introduction
Maschinenfabrik Reinhausen GmbH 201881800059/09 ENRS
Important information.
1.6.3 Instruction system
This technical file contains single-step and multi-step instructions.
Single-step instructions
Instructions which consist of only a single process step are structured as fol-
lows:
Aim of action
üRequirements (optional).
► Step 1 of 1.
ðResult of step (optional).
ðResult of action (optional).
Multi-step instructions
Instructions which consist of several process steps are structured as follows:
Aim of action
üRequirements (optional).
1. Step 1.
ðResult of step (optional).
2. Step 2.
ðResult of step (optional).
ðResult of action (optional).

2 Safety
Maschinenfabrik Reinhausen GmbH 2018 91800059/09 EN RS
2 Safety
This technical file contains detailed descriptions on the safe and proper in-
stallation, connection, commissioning and monitoring of the product.
▪ Read this technical file through carefully to familiarize yourself with the
product.
▪ This technical file is a part of the product.
▪ Read and observe the safety instructions provided in this chapter in partic-
ular.
▪ Observe the warnings in this technical file in order to avoid function-re-
lated dangers.
▪ The product is manufactured on the basis of state-of-the-art technology.
Nevertheless, risks to life and limb of the user or impairment of the prod-
uct and other material assets may occur during use due to function-re-
lated dangers.
2.1 Appropriate use
The protective relay protects the on-load tap-changer and the transformer
when a malfunction occurs in the diverter switch oil compartment or selector
switch oil compartment. The product is designed solely for use in electrical
energy systems and facilities. If used as intended and in compliance with the
requirements and conditions specified in this technical file as well as the
warning notices in this technical file and attached to the product, then the
product does not present any danger to people, property or the environment.
This applies throughout service life of the product, from delivery to installa-
tion and operation through to disassembly and disposal.
The following is considered appropriate use:
▪ Use the product only with the on-load tap-changer and transformer speci-
fied in the order.
▪ The serial numbers of on-load tap-changer and on-load tap-changer ac-
cessories (drive, drive shaft, bevel gear, protective relay, etc.) must match
if the on-load tap-changer and on-load tap-changer accessories are sup-
plied as a set for one order.
▪ Operate the product in accordance with this provided technical file, the
agreed delivery conditions and technical data.
▪ Ensure that all necessary work is performed by qualified personnel only.
▪ Only use the equipment and special tools included in delivery for the in-
tended purpose and in accordance with the specifications of this technical
file.
2.2 Fundamental safety instructions
To prevent accidents, disruptions and damage as well as unacceptable ad-
verse effects on the environment, those responsible for transport, installa-
tion, operation, maintenance and disposal of the product or parts of the prod-
uct must ensure the following:

2 Safety
Maschinenfabrik Reinhausen GmbH 201810 1800059/09 ENRS
Personal protective equipment
Loosely worn or unsuitable clothing increases the danger of becoming
trapped or caught up in rotating parts and the danger of getting caught on
protruding parts. This increases the danger to life and limb.
▪ All necessary devices and personal protective equipment required for the
specific task, such as a hard hat, safety footwear, etc. must be worn. Ob-
serve the section "Personal protective equipment" [►Section 2.4, Page
12].
▪ Never wear damaged personal protective equipment.
▪ Never wear rings, necklaces, or other jewelry.
▪ If you have long hair, wear a hairnet.
Work area
Untidy and poorly lit work areas can lead to accidents.
▪ Keep the work area clean and tidy.
▪ Make sure that the work area is well lit.
▪ Observe the applicable laws for accident prevention in the relevant coun-
try.
Protection against electric shock
If the terminal box cover of the protective relay hangs from the wire on the
side of the enclosure, this can lead to damage to the wires. This poses a
danger to life and limb.
▪ Always remove the terminal box cover with wire from the protective relay
for any work which involves opening the protective relay.
▪ Remove the slotted head screw for potential tie-in and remove the termi-
nal box cover with wire.
Working during operation
The product may only be operated in a sound, operational condition. Other-
wise it poses a danger to life and limb.
▪ Regularly check the operational reliability of safety equipment.
▪ Comply with the inspection work, maintenance work and maintenance in-
tervals described in this technical file.
Explosion protection
Highly flammable or explosive gases, vapors and dusts can cause serious
explosions and fire. This increases the danger to life and limb.
▪ Do not install, operate or perform maintenance work on the product in ar-
eas where a risk of explosion is present.
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