MORLEY M35 Manuel utilisateur

M35

OWNERS

MANUAL

ORLEY

EQUIPMENT CO

SERIAL #:

ENGINE #:

WARNING

• Ifoperatedimproperly,thismachinemaycauseseriousinjury.

• Donotwearlooseclothingwhenoperatingthismachineasitmay

becomeentangledintheequipment.

• Stayclearofallmovingpartswhenthemachineisrunning.

• DONOTworkonthismachinewhiletheengineisrunningandNOT

properlysecured.

• ALWAYSwearsafetyglasses,soundprotection(earplugs),hand

protection(gloves),andsteel-toedbootswhenoperatingthis

machine.

• NEVERstandinwaterwhileoperatingthismachine(ELECTRIC

MODEL).

• ALWAYSuseproperlygroundedpowercords(ELECTRICMODEL).

• PowercordsshouldALWAYSbetheproperwiregaugeforeach

particularapplication(ELECTRICMODEL).

• ALLextensioncordsshouldbepluggedintoa“groundfaultinterrupter”

(ELECTRICMODEL).

• NEVERuseextensioncordsthatareinanywaydamaged,frayedor

cut(ELECTRICMODEL).

• ALWAYSusethepropercuttingRPMasspecificiedbyyourblade

manufacturer.

• ALWAYSshutoffthemachinebeforechangingtheblade(UNPLUG

ELECTRICMODELbeforechangingtheblade).

• InsureproperpositionandsecurityofALLsafetyguardsbefore

operatingthismachine.

• ALWAYSinspectthemachinebeforeuseforsafeoperation.

• FIREHAZARD!Inspectforanyleakingfluids(gas,oilandetc.)

operationofthismachine

• DONOTattemptofoff-loadanypieceofequipmentonunevengroundof

anydegreeofslope.DONOTleaveequipmentunattendedonuneven

ground.Injuryordeathmayoccur.

THIS EQUIPMENT SHOULD NOT BE OPERATED BY ANYONE UNDER

THE AGE OF 18.

• DONOTjump-startadeadbatteryonthismachine.Theprocessof

jump-startingadischarged(dead)batterycan,undercertainconditions,result

inabatteryexplosionfromtheignitionofhydrogengas,resultingininjury

ordeath.

WARNING Continued

WARRANTY:

MorleyEquipmentCompanyWarrantsthatatthetimeofshipment,theproduct

manufacturedbyMorleyEquipmentCompanyandsoldhereundershallbefreefrom

defectsinmaterialandworkmanship.

WARRANTY ADJUSTMENTS:

MorleyEquipmentCompanyagreestorepairorfurnishanyfaultycomponentwithin

30-daysfromdateofpurchaseprovidedthemachineisoperatedandmaintainedin

accordancewithMorleyEquipmentCompanyOwnersandEngineManualsand

OperatingInstructions.

IfexaminationsbyMorleyEquipmentCompanyprovesadefectwithinWarranty,receipt

verifyingpurchasedateandserialnumbersarerequiredtoobtainAdjustment.Oneyear

Warrantyonmajorcomponents(suchasengine,drivemotors,hydraulicpump,

hydraulicmotorandetc.)withanauthorizedservicefacility.SeeOwnersManualfor

Warrantyfromthemanufacturerofthatproduct.

Noproductwillbeacceptedforreturnorreplacementwithoutpriorauthorizationby

MorleyEquipmentCompany.Productsreturnedareaddressedto:Morley

Equipment Company, 41161 Sandalwood Circle, Murrieta, CA 92562:

(951) 894-5558.

EXCLUSIONS FROM WARRANTY:

ThisWarrantydoesnotextendtoanyproductsuppliedbyMorleyEquipmentCompany

whichhasbeensubjectedtomisuse,neglect,accident,improperinstallationorusedin

violationofinstructionsprovidedbyMorleyEquipmentCompany.

LIMITED WARRANTY

SAW INFORMATION

1. ThisManualprovidesthebasicinstructionsfortheoperationandmaintenanceof

theM0Eelectricconcretesaw.Tocomplywithcodesinyourareaofoperation,youwill

needtoinstalltheappropriate3-phaseplugend.

2. M35 Air-Cooled:

MOTOR: Kohler Command Pro CH980 - 4 - Stroke, air cooled, VTwin,

35hp, Gas

Drive Unit: Hydrostatic Transmission

Water Pump: Self-priming Electric (Optional)

Spindle: 1-3/8” with Tap-base Pillowblock Bearings

Arbor Size: 1” with 1/4” Keys

Blade Capacity: 12 to 24” Diameter

Depth Control: Hydraulic Raise/Lower w/locking stop

Fuel Capacity: 4-Gallons

Weight: 690-Lbs.

Length: 39”

Width: 26.5”

Height: 39”

OPTIONAL EQUIPMENT

1. Bladeguard – Comes with 16” guard. 18”, 20” and 24” available as options.

2. Night Light

3. Electric Water Pump

3. Thenewmachinewastest-runbeforeleavingMorleyEquipmentCompany,

however,theengineshouldbecheckedwiththeEngineManualsothatthe

correctroutineisfollowedatalltimes.Checkallfluidlevels.Thisisvery

importantduringtheinitialrunning-inoftheengineasspecifiedintheEngine

Manual.

4. LUBRICATION/SERVICE CHART

ITEM

HydrostaticTransmission(F/R)

AirFilter

HydraulicPump(R/L)

SpindleBearings

PivotAxle

FrontWheels

CHECK

Monthly

Weekly

Monthly

AsRequired

LUBRICANT

20W-50MotorOil

Serviceasrequired

ATF

Grease

5. Wesuggestthatthespindlebearingsbecheckeddailyforthefirstweekofoperation.

Ifthebearingsare“hottothetouch,”thereasoniseitherinsufficientlubricationor

thedrivebeltaretotight.Toadjustorreplacethebelts,loosenthe3/8-inch“pinch”

bolts,oneoneithersideatthefrontofthemotorbaseplate,andthetwo1/2-inch

boltsthatrunverticalatthefrontofthemotorplate.Thisallowsthemotortoberaised

orlowered,looseningthebeltsforreplacementortensioning.Thenraisethemotor

andtightentheboltsafterbeltreplacementortoadjustthetensioning.Itisimportant

thatthetensionisjustenoughtodrivewithoutslipping.Tootightshortensbearinglife,

toolooseshortensbeltlife(DriveBelts:5–3VX375).

CONTROL OPERATING INSTRUCTIONS

1. WATER SUPPLY: Connectthewatersupplytothe“inlethose(1/2-inch),”openthe

watervalveandmakesurethat“outlet(1/4-inch),”hosesmountedinthebladeguard

arefreeofobstructions.Blowoutthewaterlinesbeforeoperationinfreezingconditions.

2. RAISE/LOWER: BypullingbacktheRaise/Lowerleveramomemtaryswitch

activatesanelectric-over-hydraulicpumptoraisethesaw.Pushtheleverfowardto

lowerthesaw.Youcancontroltheloweringspeedbyopeningthevalvegradually.For

adjustingthehandleassembly,seeaccompanyinginstructions.

3. SPEED CONTROL: TheForward/Reverseleverdeterminesforwardandreverse

speeds,witha“neutral”dynamicbrakepositioninbetween.Bypushingthespeed

controlleverfoward,thesawwillmoveforwardatvariablespeed,pullingthelever

backdoesthesameinreverse.

4. BLADE FITTING: Raisethesawtoaccommodateyourchoiceofblades,12”to24”

Liftoffthebladeguardwithengineoff.Removethespindlenutwiththespindlenut

wrenchprovidedwiththesawandthentheouterbladecollar.Inspectbothcollarsso

theywillseatflushwithblade.Placebladeonspindleshaftandalignwithcollarpinin

innercollar,nowreplaceoutercollarandspindlenut-tightenbystrikingspindlenut

wrenchwithprovidedhammerandfinally,replacebladeguard.IMPORTANT;Referto

blademanufacturerforrpmrecommendationswitheachbladetype/sizeselected.

5. STARTING THE ENGINE: ThisshouldbedoneasexplainedintheEngineManual.

6. POSITIONING THE SAW: Thesawmaybemaneuveredinseveralways.Position

thehandlebarstosuittheoperator’sleverage(Note:thisisarear-pivotsaw).The

independentdrivemotorsthatfunctionasdifferential,allowthesawtoberotatedby

liftingthefrontwheelsoffthegroundbypushingdownonthehandlebarsandrotating

7. CUTTING: Layoutthecutsusingachalklineorstringandpaint.Usethe

pointerguideasyoursawcut“gun-site”.Bringtheenginetotheblade

manufacturer’srecommendedRPM.Positionthesawtoinitiatethecut.Whenaligned

andpositioned,turn-onthewaterandlowerthesawtodesiredcutdepth,thenmovethe

sawforwardtoacomfortablecuttingspeed-don’t“labor”theblade.Wateramountisan

acquiredscience-askyourblademanufacturerforrecommendations.Readingtheslurry

isyourkeytocost-effectivecutting-justtherightamountofwaterisneededforcutting

speedandbladelife(ablade’saccumulatedinch-feetcut).Itisrecommendedto

step-cut-takeseveralpassestoreachdesireddepth-thisalsobenefitsbladelife.

Oncethechalked-outcuthasbeencompleted,returntheForward/Reverselevertothe

“neutral”positionandusingtheRaise/Lowerlever,raisethesawoutofthecut.Ifstep-

  cutting,returnthesawtotheoriginalinsertionpointandlowerthebladetothe

secondarydepthandrepeatthecut,thenraisethebladeasbeforeandpositionthesaw

forthenextcut.

8. CLEANING: Theentiresawshouldbethoroughlywashedimmediatelyafteruse.A

self-servecar-washofferseverythingneeded.Usecautiontopreventwaterfrom

associationwiththegastankandelectricalsystem.WD40workswellasawater

dispersant.Greasefittingsasneeded.

9. STORAGE: Always lubricate the saw after cleaning.

10. CALIBRATION: Alwayscheckalignment.Thespindleshaftandrearaxlesmustbe

alignedtoinsurethesawtravelsstraightandtheblademovesparalleltotherear

wheels.

11. REPLACEMENT PARTS: Allreplacementpartsmustbeorderedfrom

MorleyEquipmentCompanytoeffectWarranty.AlwayssupplyModelandSerial

Numberwhenorderingparts.

12. QUESTIONS AND CONCERNS: Should you have any questions relative to the

operation or servicing your equipment, do not hesitate to contact Morley Equipment

at (951) 894-5558, [email protected]

BELTS: Drive Belts; 3VX375 (5); Hydraulic Pump Belts: 4L370

CONTROL OPERATING INSTRUCTIONS Continued:

thesawontherearwheelsinthedesireddirection,leftorright,andpositioningforthe

nextcut.Thesawmayalsobepositionedbyusingthe“wheel-borrow”approach-lift

therearwheelsandrotatetothedesiredpositionusingthefrontwheelstopivotthe

saw.

M35 PARTS LIST

SPINDLESHAFT ASSEMBLY

PARTS# REQUIRED DESCRIPTION

1100-35 1

1101-35 2

1102-35 2

1103-35 2

1104-35 1

1105-35 1

1106-35 1

1107-35 1

1108-35 1

1109-35 2

1110-35 5

Spindleshaft

Pillow-block Bearing

Inner Collar

Outer Collar

Left-hand Nut

Right-hand Nut

Sheave–5-groove

Bushing – Taper Lock

Key - 5/16”

Key - 1/4”

Drive Belts: 3VX375

2100-35 1 Weldment

2102-35 2 Wheel - 6x2”

2103-35 2 Collar - 1”

2104-35 2 Pillow-block Bearing - 1”

2105-35 2 Pin - 5/8x3.5”

3100-35 1 Pump Motor

3101-35 1 Raise Flow Control Valve

3102-35 1 Hydraulic Cylinder

3103-35 1 Raise/Lower Assembly Handle

3104-35 1 Pump Motor Solenoid

3015-35 1 Lowering Solenoid Valve

FRONT AXLE ASSEMBLY

HYDRAULIC RAISE/LOWER ASSEMBLY

Kohler Command Pro CH980

HYDROSTATIC DRIVE ASSEMBLY

PART# REQUIRED DESCRIPTION

4100-35 1 Hydraulic Pump

4101-35 2 Drive Motor

4103-35 2 Wheel Hub

4104-35 2 Wheel - 10x3”

4105-35 1 Filter Assembly

4106-35 1 Filter

4107-35 1 Reservoir - Plastic

4108-35 1 Forward/Reverse

Friction Lever Assembly

1Cable

2 Cable End - Balljoint

1 Hydraulic Pump Belt 4L370 A-35

4109-35

4110-35

4111-35

4112-35 1 Wheel Motor Bracket

4113-35-A & B 1 Hydrostatic Drive Pump Bracket

5101-35 1

5102-35 2

5103-35 2

5104-35 1

5105-35 1

3” Pointer Wheel

Delrin Bushing

Pointer Ends Lift

Cable Pointer

Weldment

6100-35 1Mainframe

6101-35 1Console

6102-35 1 Belt Guard - Left Side

6104-35 1 Belt Guard - Right Side Rear

6105-35 1 Rear Cover

6108-35 2Handlebar

6109-35 2 Locking T - Handle

6110-35 1 Fuel Tank

6111-35 1 Fuel Tank Cap

POINTER ASSEMBLY

FRAME CONSOLE

8100-35 1 Water Distribution Block

w/Hose Fittings

8181-35 2 Outlet Water Hose - 1/4”

8102-35 1 Inlet Water Hose - 1/2”

8103-35 1 Water Valve

8104-35 1 Mud Flap

8105-35 1 18” Bladeguard

8106-35 1 20” Bladeguard

8107-35 1 24” Bladeguard

BLADEGUARD ASSEMBLY

7100-35 1 Kohler CH980 Command Pro V-Twin - Gas

7103-35 1 Air Filter

7104-35 2 Air Filter Elements

7105-35 2 Hose - 90-Degree

7111-35 1 Throttle Cable

7112-35 1 Choke Cable

7113-35 1 Sheave – 6-groove

7114-35 1 Oil Filter

ENGINE

PART# REQUIRED DESCRIPTION

RAISING SPEED

FLOW CONTROL

VALVE

Just inside the rear access

panel at the lower left side of the

saw is a needle valve that allows

you to adjust the raising speed

imparted by the Raise/Lower

control lever. Your saw comes

with the raise speed pre-set at

the factory. This valve allows you

to reset the speed to suit your

needs.

RAISE/LOWER

VALVE

ADJUSTMENT

From time to time your

Raise/Lower Assembly may

need some minor

adjustments. If your saw

creeps down when the R/L

Lever is returned to its

“neutral” position after being

raised, the needle valve is not

closing completely. The

following adjustment is an

easy x.

Needle valves are known to take a “set” after continued use, meaning the stops

(open/close) change slightly so the R/L Lever (C) doesn’t completely close the valve

or open the valve when the Lever reaches its stops. Opening the valve to lower the

saw is not the issue, its the valve not closing completely that presents the problem.

By loosening this 7/16-inch nut (A) you can rotate the adjusting arm (B) to close the

needle valve. Once that adjustment has been made, tighten the nut. Now, when the

R/L Lever is pulled all the way back as the saw is raised and a spring then returns

the Lever back to its original “neutral” position, the saw will no longer creep down.

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