Morbark BOXER 320 Manuel utilisateur

Serial No.s 3592 and Higher

Part No. 76347-292

Manufactured by:

320 Operator’s Manual

Phone: Morbark®, LLC

Sales - 800-831-0042 8507 S. Winn. Rd., P.O. Box 1000,

Parts and Service - 800-255-8839 Winn, Michigan 48896

www.boxerequipment.com www.morbark.com

Revised: 09/18/2018

BIG POWER IN ALL PLACES

Your machine’s Model, Weight, and Power Rating along with Serial Number and Date of

Manufacture of your machine are located on the right side panel at the top.

The Engine information is located on a decal on your engine. Refer to your Engine OEM

Manual for decal location.

Boxer Product Warranty

Morbark, LLC (Morbark) warrants to the original purchaser that this product will be free

from defects in materials and workmanship under normal use and operating conditions

subject to the conditions and exclusions stated below. No representative, agent or dealer of

Morbark or any other person is authorized to modify, expand or extend this warranty in any

manner or make any representation on Morbark’s behalf in connection with the sale of any

product covered by this warranty. The warranty period starts with the start-up in-service date.

See the Warranty Period Chart for information on the warranty period.

EXCLUSIONS

This warranty shall not apply to:

1. Product which has been subject to misuse, neglect, modication,

alteration, accident or lack of normal maintenance or service.

2. Fire damage.

3. Labor, unless provided by an authorized Morbark dealer.

REMANUFACTURED PARTS

Morbark reserves the right to use remanufactured parts, when available, for warranty

replacement parts. The remanufactured component has the same warranty as if it was new.

PURCHASER’S EXCLUSIVE REMEDY

The exclusive remedy of the purchaser in the event the product does not conform to this

Warranty shall be repair or replacement of the product (at the option of Morbark) without

charge to the purchaser, when the product is returned to Morbark’s factory at 8507 South

Winn Road, Winn, Michigan, 48896 or at such other locations as may be designated by

Morbark. Morbark shall have sole discretion to determine whether and to what extent the

product is defective in material or workmanship. The acceptance by Morbark of any product

returned is not an admission that the product is defective and if Morbark determines the

product is not covered by this Warranty, the product may be returned to the purchaser at

purchaser’s expense.

DISCLAIMER OF WARRANTY

This warranty is in lieu of all other warranties express or implied. Morbark makes no

other warranties regarding the equipment and in particular, makes no implied warranty of

merchantability or tness for a particular purpose, which are expressly disclaimed.

LIMITATION OF DAMAGES

Morbark shall not be liable for any incidental or consequential damages, directly or by

subrogation, including, but not limited to, any claims for re damage, lost prots, downtime

or loss of use in the event the product is defective.

Morbark, LLC

8507 S. Winn Rd., P.O. Box 1000, Winn, Michigan 48896

Phone: Sales - 800-831-0042,

Parts and Service - 800-255-8839

www.morbark.com

LIMITATION OF DAMAGES

Product Description

Morbark

Manufactured

Components

Vendor Purchased

Components Extended Coverage

New Boxer Compact

Utility Loaders

One (1) year/1,000

hours; whichever comes

rst

Warranty from vendor

applies, minimum of one

(1) year

Can purchase prior to

start-up

Used Equipment As stated on equipment

order

N/A N/A

New Engines N/A See Engine Warranty

Statement

Can purchase prior to

start-up or possibly up to

two (2) years after start-

up depending on the

programs offered by the

engine supplier

Wear Items including

but not limited to such

items as, lubricants,

anti-freeze, uids, lters,

belts, bearings, hoses

and ttings, etc…

Manufacturer’s limited

warranty extended to

the original purchaser to

cover conditions that are

reasonably considered

to have been within the

manufacturer’s control.

Conditions not within the

manufacturer’s control

such as irregular wear,

lack of maintenance,

damage due to accidents

or vandalism are not

covered.

Manufacturer’s limited

warranty extended to

the original purchaser

to cover conditions that

are reasonably consid-

ered to have been with-

in the manufacturer’s

control. Conditions not

within the manufac-

turer’s control such as

irregular wear, lack of

maintenance, damage

due to accidents or van-

dalism are not covered.

N/A

iii

Boxer Warranty Registration

Dear Customer,

Morbark, LLC, manufacturer of the Boxer Compact Utility Loader, would like to thank

you for your purchase. Morbark is committed to providing unsurpassed products and

product support to our customers. To accomplish this, we need to update our database with

information regarding your purchase. Currently the warranty start date (in-service date) is

listed as the date the Boxer Compact Utility Loader left Morbark, LLC, which may be several

months before you received and placed your new Boxer product into service.

To ensure you get the full warranty coverage for your purchase, Morbark, LLC, will restart

the warranty start date (in-service date) if you complete the information below and return this

form to us with a copy of the equipment invoice (bill of sale) verifying the in-service date of

your Boxer Compact Utility Loader. Without receipt of this form, we will continue to use the

original equipment ship date as the warranty start date (in-service date) and not returning this

form may result in denial of warranty entitlements.

To restart the equipment in-service date, simply complete the form below and mail, e-mail or

fax the completed form and bill of sale to:

Morbark, LLC

P.O. Box 1000

8507 S. Winn Road.

Winn, MI 48896-1000

E-mail:[email protected]

Fax: (989) 866-2280

Please take the time to complete and return this warranty form.

Fold

Company Name:___________________Contact Name:________________

Address:______________________________________________________

City:____________State/Province:_________Zip/Postal Code:__________

Phone:___________________E-mail address:________________________

Model No._________Serial No.___________Engine S/N_______________

Location Purchased:_______________Date Purchased_________________

I, (the purchaser) have read and fully understand the operator’s manual,

safety instructions and warranty conditions provided with this equipment.

In-service date restart will only be accepted if this form and a copy of the bill

of sale is completed and returned within 30 days of the in-service date.

Customers Signature:_____________________Date:__________________

Ax

Stamp

Here

Morbark, LLC

8507 S. Winn Rd.

P.O. Box 1000

Winn, MI 48898

Safety Introduction

Be Prepared - Get to Know All Operating and Safety Instructions

This is the Safety Alert Symbol.

Wherever it appears, either in this manual or on safety signs on the machine, you should be

alert to the potential for personal injury or accidents. Always observe safety precautions and

follow recommended procedures.

Learn the Signal Words Used with the Safety Alert Symbol

The words “DANGER”, “WARNING”, and “CAUTION” are used throughout this manual

and on labels on the machine to indicate hazards or unsafe practices. All three statements

indicate that safety is involved. Observe the precautions indicated whenever you see the

Safety Alert symbol no matter which signal word appears next to the Safety Alert symbol.

INDICATES A HAZARDOUS SITUATION THAT, IF NOT AVOIDED, IS VERY

LIKELY TO CAUSE DEATH OR EXTREMELY SERIOUS INJURY. IT MAY

ALSO BE USED TO ALERT AGAINST EQUIPMENT THAT MAY EXPLODE OR

DETONATE IF HANDLED OR TREATED CARELESSLY.

Indicates a hazardous situation that, if not avoided, could result in serious injury or

death. It may also be used to alert against a highly unsafe practice.

Indicates a hazardous situation that, if not avoided, could result in minor or moderate

injury. It may also be used to alert against a generally unsafe practice.

This type of statement is used to draw attention to a procedure that needs to be followed to

prevent machine damage.

DANGER

WARNING

CAUTION

NOTICE

Table of Contents

Boxer Product Warranty ....................................................................................i

Safety Introduction............................................................................................v

Be Prepared - Get to Know All Operating and Safety Instructions ........ v

Learn the Signal Words Used with the Safety Alert Symbol .................. v

Section 1 – Safety Precautions ....................................................................1–1

GENERAL SAFETY..................................................................................1–1

OPERATING SAFETY..............................................................................1–2

SERVICE & MAINTENANCE SAFETY ....................................................1–4

ELECTRICAL SYSTEM HAZARDS..........................................................1–4

Battery Hazards .................................................................................1–5

Jump Starting/Battery Charging Hazards ..........................................1–5

Hydraulic System Hazards ................................................................1–6

Fueling Hazards.................................................................................1–7

Section 2 – Operating Controls.................................................. 2–1

Component Locations...............................................................................2–1

Right Front View ................................................................................2–1

Left Rear View ...................................................................................2–2

Operating Controls.............................................................................2–3

Safety Decals.....................................................................................2–4

Operating Controls Description..........................................................2–6

Section 3 – Pre-Start Inspection and Operation....................... 3–1

Pre-Start Inspection .................................................................... 3–1

Daily Service Checks .................................................................. 3–1

Cylinder Lock Installation........................................................... 3–7

Cylinder Lock Removal......................................................................3–7

Operating Instructions................................................................ 3–8

Machine Start-up ...............................................................................3–8

Machine Shut-down .........................................................................3–10

Transportation.................................................................................. 3–11

Lifting Procedures............................................................................3–12

Machine Travel Controls ..................................................................3–13

Attachment Installation and Removal ..............................................3–17

Attachment Lock Pins ......................................................................3–17

Installation of Non-Hydraulically Powered Attachments ..................3–19

Removal of Attachment....................................................................3–21

Installation of Hydraulically Powered Attachments ..........................3–22

Operating Instructions for a Hydraulic Attachment ..........................3–27

Removal of Hydraulically Powered Attachments .............................3–29

vii

Section 4 – Routine Service and Maintenance ...........................................4–1

Daily Maintenance Procedures.................................................................4–2

Air Filter Replacement ..............................................................................4–4

Hydraulics Inspection and Service.....................................................4–5

New Machine Brake-in Maintenance Procedures ....................................4–9

Weekly Maintenance Procedures........................................................... 4–11

Monthly Maintenance Procedures ..........................................................4–12

Annual Maintenance Procedures ...........................................................4–17

General Maintenance .............................................................................4–19

Draining Fuel Tank...........................................................................4–19

Track and Tension System Installation ............................................4–20

Section 5 – Troubleshooting .....................................................................5–1

Section 6 – General Specications...........................................................6–1

Vibration Data ...........................................................................................6–2

Noise Data................................................................................................6–2

1.1

Section 1 - Safety Precautions

Since Morbark, LLC has no direct control over machine application or operation, following

the proper safety practices is the responsibility of the owner and/or operator. Remember that

this unit is only as safe as those who operate it. The safety practices described throughout this

Operator’s Manual must be followed at all times.

GENERAL SAFETY

• Never operate the Boxer without first completely reading and understanding this Owner’s

Manual.

• Only authorized, qualified, and trained personnel are allowed to operate this machine.

• Never operate the machine under the influence of alcohol, awareness altering drugs or

medications that would affect your ability to operate safely.

• KEEP CHILDREN CLEAR FROM THE WORK SITE AREA AT ALL TIMES!

• NEVER ALLOW A CHILD TO OPERATE OR RIDE ON THE MACHINE!

• Serious injury or death involving children can occur. Stay ALERT and be aware of your

surroundings at all times. Stop operations if children wander onto the job site. Resume

work only when the operating area is clear.

• Keep all non-operating personnel away from the machine during operation.

• Passengers must never be allowed to ride on the machine or any attachment.

• Wearing protective clothing and gear, such as hard hats, safety glasses, safety shoes,

hearing protection, breathing protection, and long pants and shirts is highly recommended.

Do not operate in clothing or shoes which will expose skin or feet to possible flying debris.

• Clothing should be relatively close fitting. Loose clothing, rings, and other jewelry should

be avoided because of the danger of catching them on machine parts or controls or on any

rotating parts, either on the machine or any attachment.

• Keep hands/fingers clear from all rotating parts.

• Never touch engine parts or machine components while they are hot.

• Always perform the “Standard Shut Down Procedure” shown in this manual, if the unit

will be left unattended for any length of time.

• Use only original Morbark, LLC or approved replacement parts and attachments. Imitation

parts may lead to unit damage and/or injury to personnel. The machines warranty may be

voided if unauthorized parts and attachments are used.

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