MONTAGUE RB36SC Manuel utilisateur

INSTRUCTION MANUAL

These instructions should be read thoroughly before attempting installation.

Set up and installation should be performed by qualified installation personnel.

PLEASE RETAIN THIS MANUAL

FOR FUTURE REFERENCE.

THE MONTAGUE COMPANY

1830 Stearman Avenue

P.O. BOX 4954

Hayward, CA 94540-4954

TEL: (510) 785-8822 FAX: (510) 785-3342

MODEL(S):

RB-36-SC—RB-108-SC

RB-36-R—RB-108-R

FB36-SC FREEZER—FB-108-SC FREEZER

FB-36-R FREEZER– FB-108-R FREEZER

PT-36-SC—PT-96-SC

PT-36-R—PT-96-R

INSTALLATION, ROUTINE MAINTENANCE, & DAILY OPERATION

MONTAGUE

REFRIGERATED / FROZEN

CHEF BASES & PREP TABLES

INTRODUCTION……………………………………. PAGE 1

THE SERIAL TAG …………………………………. PAGE 2

RECEIVING & INSPECTING …………………….. PAGE 3-4

A. UNPACKING AND CHECKING

INSTALLATION …………………………………… PAGE 5-6

A. UNPACK LOOSE COMPONENTS

B. REFRIGERATION LINES

C. ELECTRIC CONNECTION

D. CLEARANCES

ROUTINE MAINTENANCE SCHEDULE………… PAGE 7

MAINTENANCE……………………………………. PAGE 7-11

OPERATION.….……………………………………. PAGE 12

A. TEMPERATURE SETTING

B. FREEZER SETTING

C. THERMOSTAT

D. DEFROST

E. SHUTTING OFF

CONTROLLER OPERATION (MEDIUM TEMP) PAGE 13

A. OPERATION MODE

B. TEMPERATURE SET POINT MODE

C. OFF MODE

CONTROLLER OPERATION (LOW TEMP)……. PAGE 14

A. OPERATON MODE

B. TEMPERATURE SET POINT MODE

C. OFF MODE

PREP TABLE REFRIGERATION (MED TEMP) PAGE 15

A. OPERATION MODE

B. TEMPERATURE SET POINT MODE

C. OFF MODE

PREP TABLE PAN CHILLER ……………………. PAGE 16

A. OPERATION MODE

B. TEMPERATURE SET POINT MODE

C. OFF MODE

TABLE OF CONTENTS

WARNING:

Improper installation, adjustment,

alteration, service or maintenance

can cause property damage, injury

or death. Read the operating

and maintenance instructions

thoroughly before installing or

servicing this equipment.

FOR YOUR SAFETY:

Do not store or use gasoline or

other flammable vapors and

liquids in the vicinity of this or

any other appliance.

SHIPPING DAMAGE CLAIM PROCEDURE

For your protection, please note that equipment in this shipment was carefully inspected

and packed by skilled personnel before leaving the factory. The transportation company

assumes full responsibility for safe delivery upon acceptance of this shipment.

If shipment arrives damaged:

1. VISIBLE LOSS OR DAMAGE—Be certain this is noted on freight bill or express receipt,

and signed by person making delivery.

2. FILE CLAIM FOR DAMAGES IMMEDIATELY—Regardless of the extent of damage.

3. CONCEALED LOSS OR DAMAGE—If damage is unnoticed until merchandise is un-

packed, notify transportation company or carrier immediately, and file “concealed dam-

age” claim with them. This should be done within fifteen (15) days of date that delivery

was made to you. Be sure to retain container for inspection.

We cannot assume responsibility for damage incurred in transit. We will, however, be glad

to furnish you with necessary documents to support your claim.

IMPORTANT

The Refrigeration and Freezer bases are produced with the best possible material and workmanship.

PROPER INSTALLATION IS ESSENTIAL FOR SAFE AND EFFICIENT TROUBLE-FREE OPERATION.

THE INSTALLATION INSTRUCTIONS CONTAINED HEREIN ARE FOR THE

USE OF QUALIFIED INSTALLATION AND SERVICE PERSONNEL ONLY.

INSTALLATION OR SERVICE BY OTHER THAN QUALIFIED PERSONNEL

MAY RESULT IN DAMAGE TO THE EQUIPMENT AND/OR INJURY TO THE

OPERATOR.

Qualified installation personnel are individuals, a firm, corporation or company which either in

person, or through a representative are engaged in, and are responsible for:

The installation of electrical wiring from the electric meter, main control box or service outlet

to the electric appliance. Qualified personnel must be experienced in such work, be familiar

with all precautions required and have complied with all requirements of state and local au-

thorities having jurisdiction. Reference: National Electric Code, N.F.P.A. No. 70– latest

addenda.

READ CAREFULY AND FOLLOW THESE INSTRUCTIONS

THIS UNIT WHEN INSTALLED MUST BE ELECTRICALLY GROUNDED

IN ACCORDANCE WITH LOCAL CODES, OR IN ABSENCE OF LOCAL

CODES, WITH THE NATIONAL ELECTRICAL CODE, ANSI/NFPA No.70–

LATEST ADDENDA.

PROVISIONS MUST BE MADE FOR ADEQUATE AIR SUPPLY TO THE UNIT.

NOTE: Sections of this manual are prepared for the use of Service Technicians and should not be

used by those not properly qualified. This manual is not intended to be all encompassing. You

should read, in its entirety, the repair procedure you wish to perform to determine if you have the

necessary tools, instruments, and skills required to perform the procedure.

MONTAGUE MODELS

Montague RB-SC and RB-R models are refrigerated Chef Base units available in different lengths

from 36 to 108 inches in width. These units are available as medium temperature refrigerated or low

temperature freezer storage compartments. Montague PT-SC and PT-R models are refrigerated

Prep Tables available in different lengths from 36 to 96 inches. These units are available with a

medium temperature refrigerated storage compartment, medium temperature pan chiller and food

prep surface. The condensing systems are designed to be installed with minimal clearance to walls

or other equipment.

These models are available as self-contained or remote. Standard features on these models include:

 Electronic temperature control

 All stainless steel construction

 6” legs for (RB-R) models

 Double or single wide drawers

 Display: 3 digit display w/ sign and decimal

point.

 Six status LED

MODELS AVAILABLE

SELF-

CONTAINED

(RB-SC)

REMOTE

(RB-R)

SELF-

CONTAINED

(FB-SC)

REMOTE

(FB-R)

SELF -

CONTAINED

(PT-SC)

REMOTE

(PT-R)

RB-36-SC RB-36-RFB-36-SC FB-36-RPT-36-SC PT-36-R

RB-48-SC RB-48-RFB-48-SC FB-48-RPT-48-SC PT-48-R

RB-60-SC RB-60-RFB-60-SC FB-60-RPT-60-SC PT-60-R

RB-72-SC RB-72-RFB-72-SC FB-72-RPT-72-SC PT-72-R

RB-84-SC RB-84-RFB-84-SC FB-84-RPT-84-SC PT-84-R

RB-96-SC RB-96-RFB-96-SC FB-96-RPT-96-SC PT-96-R

RB-108-SC RB-108-RFB-108-SC FB-108-R

* Available options include: Marine edge exterior top in all different models.

INTRODUCTION

The serial tag is a label permanently affixed to

every unit on which vital electrical and

refrigeration data about your Montague product,

is recorded as well as model and serial

number. This tag is located inside the storage

cabinet on all standard Self-contained (RB-SC)

or Remote (RB-R) model refrigerated equipment

stand units. Prior to installation, test the

electrical service to assure that it agrees with

the specifications of the equipment marked on

the serial tag.

READING THE SERIAL MODEL:

 Serial = The permanent ID# of your

Montague unit

 Model = The model # of your Montague unit

 Volts = Voltage

 Hz = Cycle

 Heaters (freezers only) = Number of Heaters

 Total Amps = Maximum Amp draw

 Minimum Circuit = Minimum Circuit Ampacity

 Maximum Amps Protection = Breaker size

 Refrigerant = Refrigerant type and amount

used

 Design Pressure = Maximum operating

pressures

THE MONTAGUE CO.

HAYWARD – CALIFORNIA

MOD:

SER:

VOLTS: HZ: PH:

TOTAL AMPS:

DESIGN PRESSURE

(PSIG)

HIGH SIDE: LOW SIDE:

REFRIGERANT: LBS: OZ:

DESIGNED AS COMMERCIAL COOKING

EQUPMENT, INTENDED FOR OTHER THAN

HOUSEHOLD USE.

(DESTINE A UN USAGE AUTRE QUE

DOMESTIQUE.)

P/N:59935-2

EXAMPLE:

SERIAL NUMBER LOCATION

Always have the serial number of your unit

available when calling Parts & Service.

The serial number is on the nameplate that also

includes the model number. A typical

identification plate is shown in Figure 1.

Figure 1.

THE SERIAL TAG

MIN CIRCUIT AMPACITY:

4. the equipment, notify the carrier. Notification

should be made verbally as well as in written

form.

5. Request an inspection by the shipping

company of the damaged equipment. This

should be done within 10 days from receipt

of equipment.

6. Freight carriers can supply the necessary

damage form upon request.

7. Retain all shipping materials until an

inspection has been made or waived.

HANDLING

WARNING: IF THE UNIT WAS STORED FOR

A LONG PERIOD OF TIME OR

WAS MOVED ON IT’S SIDE, IT IS

NECESSARY FOR THE UNIT TO

STAND UPRIGHT FOR 24 HOURS

BEFORE CONNECTING TO

POWER

SHIPPING DAMAGE CLAIM PROCEDURE

NOTE: For your protection, please note that

equipment in this shipment was carefully

inspected and packed by skilled personnel

before leaving the factory. The transportation

company assumed full responsibility for safe

delivery upon acceptance of this shipment.

* We cannot assume responsibility for

damage incurred in transit. We will, however,

be glad to furnish you with the necessary

documents to support your claim.

All Montague products are factory tested for

performance and are free from defects when

shipped. The utmost care has been taken in

crating this product to protect against damage in

transit.

You should carefully inspect your Montague unit

for damage during delivery. If damage is

detected, you should save all the crating

materials and make note on the carriers Bill of

Lading describing the damage. A freight claim

should be filed immediately. There is a fifteen

(15) day limit to file freight damage with the

carrier. (to verify)

Care should be taken during unloading so the

equipment is not damaged while being moved

into the building.

1. Visually inspect the exterior of the package

and skid or container. Any damage should be

noted and reported to the delivery carrier

immediately.

2. If damaged, open and inspect the contents

with the carrier.

3. In the event the exterior is not damaged, yet

upon opening, there is concealed damage to

RECEIVING, INSPECTING, & HANDLING

RECEIVING & INSPECTING

UNCRATING

NOTE: UNITS ARE SHIPPED IN EITHER A

CARTON OR WOOD CRATED PACKAGING,

MOUNTED AND STRAPPED SECURELY TO

A PALLET. ( PLEASE REFER TO PHOTOS

BELOW FOR EXAMPLES )

Carton Packed

Wood Crated

NOTE: CUT STRAPS AND REMOVE

CRATING MATERIAL TO ACCESS UNIT AND

INSPECT FOR DAMAGE.

NOTE: UNIT ACCESSORIES SUCH AS

LEGS, CASTERS, AND INSTRUCTION

MANUALS ARE SHIPPED IN THE COOLER

OF THE UNIT.

Accessories

INSTALLATION

A. Uncrate unit as near to final location as

possible for easier and lighter handling of the

unit and remove all packing materials from

interior.

Some components are packed and shipped

inside the storage cabinet to avoid damage

during shipment. Remove these items from the

cabinet and remove packing materials.

(CASTERS, LEGS, ETC.)

WARNING: CASTERS SHOULD BE

INSTALLED AT THE UNITS FINAL RESTING

PLACE TO AVOID DAMAGE TO THE UNIT

AND CASTERS DURING TRANSPORTATION

LEVELING

LEGS: Once unit is in position, place a

carpenters level on the unit to determine

leveling. Adjust the foot of the leg clockwise to

increase the height and counter-clockwise to

decrease the height of the unit. Level unit from

front to back and side to side.

WARNING: Casters are not adjustable.

Please provide other provisions for leveling.

B. FOR CORD CONNECTED UNITS

(Self-contained models): Plug the unit into a

properly sized outlet. See data plate location

inside storage cabinet for circuit sizing.

WARNING: THIS UNIT IS PROVIDED WITH A

THREE PRONGED GROUNDING PLUG. THE

OUTLET TO WHICH THIS PLUG IS

CONNECTED MUST BE PROPERLY

GROUNDED. IF RECEPTACLE IS NOT THE

PROPER GROUNDING TYPE, CONSULT

ELECTRICIAN FOR PROPER INSTALLATION.

C. PERMANENTLY WIRED UNITS (Remote

Models): A junction box located on the back

of the unit is provided for electrical field con-

nections. See wiring diagram shipped with

the unit on the compressor compartment be-

hind the louver panel for electrical rating.

D. REFRIGERATION LINES ON REMOTE

UNITS. Refrigeration lines for suction and

supply are located on the back of the unit.

The suction line is marked “suction” and is a

3/8 copper tubing. The liquid supply line is

1/4” copper. If upon opening lines, no release

of charge is evident, contact your local

authorized service agent immediately.

Cut refrigeration tubing with appropriate tool

and de-burr end of the tube. Clean tubing prior

to brazing connection. Use Silfos 5% refrigerant

line brazing or better.

WARNING: REMOTE UNIT REFRIGERATION

LINES ARE SHIPPED UNDER PRESSURE.

USE CAUTION WHEN OPENING LINES

INSTALLATION

VENTILATION & CLEARANCES

 Self-Contained refrigerated chef bases

must maintain airflow clearances of

6” (minimum) to 12” (recommended) at front

and rear. See Figure 2 below.

 Illustration below may not reflect every

feature or option of your particular model.

Figure 2.

Check air grilles for obstructions. Maintain

airflow clearance of 6” (minimum) to

12” (recommended) at front & rear

WARNING: RESTRICTION OF AIR CAN VOID

WARRANTY.

6” 6”

12” 12”

FRONT REAR

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