molex 207129 Series Manuel utilisateur
Hand Crimp Tool for HCS-125 Pin and Socket Crimp Terminal
Doc No: ATS-6381111H Release Date: 07-31-01 UNCONTROLLED COPY Page 1 of 5
Revision: G Revision Date: 06-22-10
TERMINAL
LOCATION
INSULATION
CRIMP
BRUSH
STRIP
LENGTH
BELL MOUTH
CRIMP HEIGHT
BEND
DOWN
BEND UP
ROLLING
CONDUCTOR
CRIMP
TWISTING
CUT-OFF
TAB
SEAM
C/L
C/L
Application Toolin
Specification Sheet
Modular Crimp Head
Order No. 63811-1170
Hand Crimp Tool
Order No. 63811-1100
FEATURES
% A full cycle ratcheting hand tool ensures complete crimps
% Ergonomically designed soft handles
% Precisely designed crimping profiles with simple contact positioning
% Easy handling due to outstanding force ratio
% odular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700).
% Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V),
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600).
SCOPE
Products: 3.18mm (.125") Diameter HCS-125 Pin and Socket Crimp Terminals, 10-14 AWG.
Terminal Series No.
Terminal Order No. Wire Size Insulation Diameter Strip Len th
Loose Piece
●Reel AWG
mm² mm In. mm In.
1900 18-12-2602 18-12-2601
10-14
5.25-2.00
3.56-4.57
.140-.180
4.06-5.59
.160-.220
1901 18-12-1602 18-12-1601
10-14
5.25-2.00
3.56-4.57
.140-.180
4.06-5.59
.160-.220
42546 18-12-1607
10-14
5.25-2.00
3.56-4.57
.140-.180
4.06-5.59
.160-.220
42547 18-12-1604 18-12-1603
10-14
5.25-2.00
3.56-4.57
.140-.180
4.06-5.59
.160-.220
●Follow the Cut-Off Tab specifications on Applicator specification sheets.
These Terminals cannot be removed from the reel by manual cutting.
An applicator must be used or the terminals will not function properly.
DEFINITION OF TERMS
Terminal is to be centrally located between the two (2) cut-off tab edges by one half of the total cut-off tab
tolerance.
This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope.
TYPE 4A
Hand Crimp Tool for HCS-125 Pin and Socket Crimp Terminal
Doc No: ATS-6381111H Release Date: 07-31-01 UNCONTROLLED COPY Page 2 of 5
Revision: G Revision Date: 06-22-10
Fi ure 2
CONDUCTOR
GRIPS
WIRE
LOCATOR
TERMINAL
INSULATION
GRIPS
WIRE
CONDUCTOR
PUNCH
TERMINAL
WIRE STOP
BLADE
Fi ure 1
CRIMP SPECIFICATION
After crimping, the crimp profiles should measure the following (see notes on page 4).
Terminal Series No. Wire Size Conductor Crimp Pull Force Minimum Profile
Hei ht (Ref) Width (Ref)
AWG
mm2 mm In. mm In. N Lb. A
B
1900
14 2.00 1.90-2.00 .075-.079 3.91 .154 222.4 50.00 X
12 3.30 2.08-2.18 .082-.086 3.91 .154 311.4 70.00 X
10 5.25 2.24-2.34 .088-.092 4.01 .158 355.9 80.00 X
1901
14 2.00 1.90-2.00 .075-.079 3.91 .154 222.4 50.00 X
12 3.30 2.08-2.18 .082-.086 3.91 .154 311.4 70.00 X
10 5.25 2.24-2.34 .088-.092 4.01 .158 355.9 80.00 X
42546
14 2.00 1.90-2.00 .075-.079 3.91 .154 222.4 50.00 X
12 3.30 2.08-2.18 .082-.086 3.91 .154 311.4 70.00 X
10 5.25 2.24-2.34 .088-.092 4.01 .158 355.9 80.00 X
42547
14 2.00 1.90-2.00 .075-.079 3.91 .154 222.4 50.00 X
12 3.30 2.08-2.18 .082-.086 3.91 .154 311.4 70.00 X
10 5.25 2.24-2.34 .088-.092 4.01 .158 355.9 80.00 X
OPERATION
Open the tool by squeezing the handles together, at the end of
the closing stroke, the ratchet mechanism will release the
handles, and the hand tool will spring open.
Crimpin Terminals
1. Place the terminal into the correct die profile (A or B) until the
terminal stopped by the locator.
2. Partially close the tool until the terminal is held in place.
3. Place a pre-striped wire into the terminal and align
the wire with the conductor and insulation grips
visually. See Figure 2 and 3.
4. Close the tool until the ratchet releases.
5. Carefully remove the crimped terminal.
Note: The tamper proof ratchet action will not release the tool until it has been fully closed.
Hand Crimp Tool for HCS-125 Pin and Socket Crimp Terminal
Doc No: ATS-6381111H Release Date: 07-31-01 UNCONTROLLED COPY Page 3 of 5
Revision: G Revision Date: 06-22-10
Maintenance
It is recommended that each operator of the tool be made aware of, and responsible for, the following
maintenance steps:
1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth.
2. Do not use any abrasive materials that could damage the tool.
3. ake certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine
oil. Do not oil excessively. The tool was engineered for durability but like any other equipment it needs
cleaning and lubrication for a maximum service life of trouble free crimping. Light oil (such as 30 weight
automotive oil) used at the oil points, every 5,000 crimps or 3 months, will significantly enhance the tool life.
4. Wipe excess oil from hand tool, particularly from crimping area. Oil transferred from the crimping area onto
certain terminations may affect the electrical characteristics of an application.
5. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies,
and store the tool in a clean, dry area.
Miscrimps or Jams
Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or
closed. The tool will open easily by lifting the ratchet release lever. See Figure 6.
Warranty
This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital
components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30
days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will
not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping,
fixturing, or use of handle extensions voids this warranty.
CAUTION: Repetitive use of this tool should be avoided.
CAUTIONS:
1. anually powered hand tools are intended for low volume or field repair. This tool is NOT intended for
production use. Repetitive use of this tool should be avoided.
2. Insulated rubber handles are not protection against electrical shock.
3. Wear eye protection at all times.
4. Use only the olex terminals specified for crimping with this tool.
Notes:
1. This tool should only be used for the terminals and wire gauges specified on this sheet.
2. This tool is not adjustable for crimp height; however crimp force is adjustable (See instructions above).
Variations in tools, terminals, wire stranding, and insulation types may affect crimp height.
3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all
insulation sizes.
4. olex does not repair hand tools (see warranty above). The replacement parts listed are the only parts
available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.
Hand Crimp Tool for HCS-125 Pin and Socket Crimp Terminal
Doc No: ATS-6381111H Release Date: 07-31-01 UNCONTROLLED COPY Page 4 of 5
Revision: G Revision Date: 06-22-10
MODULAR
CRIMP
HEAD
BATTERY
POWER
CRIMP
ADAPTER
LOCKING
PINS
LOCKING PINS
BATTERY
POWERED
TOOL
AIR
POWER
TOOL
MODULAR
CRIMP HEAD
LOCKING
PINS
LOCKING
PINS
AIR
POWER
CRIMP
ADAPTER
5. Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no
influence from the insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation grips
on the terminal do not grip the wire insulation or the conductor. Refer to olex Quality Crimping
Handbook 63800-0029 for additional information on crimping and crimp testing.
6. olex does not certify crimp hand tools.
CAUTION: olex crimp specifications are valid only when used with olex terminals and tooling.
Applications for the Modular Crimp Head
WARNING: NEVER operate, service, install, or adjust this odular Crimp Head without proper instruction
and without first reading and understanding the instructions in the proper anual or Specification Sheet.
See Chart below for the correct anual or Specification Sheet.
WARNING: NEVER install tooling or service this tool while it is into any power source. Disconnect the
power by unplugging or turn off the Actuator from its power source.
CAUTION: Keep fingers away from the crimping area when operating this tool. It may cause severe injury.
CAUTION: Wear safety glasses when operating or serving this tool.
The chart below shows all applications for this odular Crimp Head.
Modular Crimp Head
Order No.
Tool
Order no.
Tool
Description
Adapter
Order No.
Adapter
Description
Fi ure
No.
63811-1170
63816-0000
Hand Crimp Frame (Short) N/A N/A 3
63816-0050
Hand Crimp Frame (Long) N/A N/A 3
63816-0200
Battery Power Tool (110 V)
63816-0600
Battery Power Crimp Adapter
4
63816-0250
Battery Power Tool (220 V)
63816-0600
Battery Power Crimp Adapter
4
63816-0100
Air Power Tool 63816-0700
Air Power Crimp Adapter 5
Applications for the Modular Crimp Head
Hand Crimp Tool Battery Powered Tool Air Powered Tool
Fi ure 3 Fi ure 4 Fi ure 5
MODULAR
CRIMP
HEAD
LOCKING
PINS
HAND CRIMP
FRAME LONG
OR SHORT
Hand Crimp Tool for HCS-125 Pin and Socket Crimp Terminal
Doc No: ATS-6381111H Release Date: 07-31-01 UNCONTROLLED COPY Page 5 of 5
Revision: G Revision Date: 06-22-10
RATCHET
RELEASE LEVER
HANDLE
SPRING
CRIMPING
SPRING (2)
3
6
4
Fi ure 6
M4 X 12mm
LONG BHCS
2
5
1
PARTS LIST
Hand Crimp Tool 63811-1100
Item
Order Number
Description Quantity
1 63811-1170 odular Crimp Head 1 (Ref)
2 63816-0050 Hand Crimp Frame (Long)
1 (Ref)
3 63811-1175 Locator 1
4 63816-0001 Locking Pin 2
5 63600-0525 Handle Spring 1
6 63600-0520 Crimping Spring 2
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