Molex 207129 Series Guide de l'utilisateur

Hand Crimp Tool for .54mm (.100") Pitch MX64™ Crimp Terminals

Doc No: ATS-6381142HM Release Date: 04-08-03 UNCONTROLLED COPY Page 1 of 6

Revision: G Revision Date: 07-27-23

Order Number

63811-4200

Application Tooling

Specification Sheet

FEATURES

A full-cycle ratcheting hand tool ensures complete crimps

Ergonomically designed soft handles

Precisely designed crimping profiles with simple contact positioning

Easy handling due to outstanding force ratio

This tool is IPC/WHMA-A-620 compliant

Modular Crimp Head is removable and can be used in the Electric Crimp Machine (Order No. 63816-1900),

accompanied by Crimp Adapter (Order No. 63816-1950)

Can also be used in the Battery Powered Tool Order No. 63816-0270 (110 V) or 63816-0280 (220 V),

accompanied by Crimp Adapter (Order No. 63816-1950)

SCOPE

Products: .54mm (.100") Pitch MX64™ Crimp Terminals, 18-22 AWG.

Terminal Series No.

Terminal Order No.

Wire Size

Insulation Diameter

Maximum

Strip Length

●Reel Form Only

AWG

mm²

In.

33467

33467-0005

33467-0006

0.83

1.91-2.06

.075-.081

2.70-3.50

.106-.138

0.58

1.70-1.85

.067-.073

2.70-3.50

.106-.138

33467-0003

33467-0004

0.36

1.50-1.65

.059-.065

2.70-3.50

.106-.138

33468

33468-0003

33468-0004

0.83

1.91-2.06

.075-.081

2.70-3.50

.106-.138

0.58

1.70-1.85

.067-.073

2.70-3.50

.106-.138

33468-0001

33468-0002

0.36

1.50-1.65

.059-.065

2.70-3.50

.106-.138

34736-

34736-1002

34736-2002

0.83

1.91-2.06

.075-.081

2.70-3.50

.106-.138

0.58

1.70-1.85

.067-.073

2.70-3.50

.106-.138

34736-1001

34736-2001

0.36

1.50-1.65

.059-.065

2.70-3.50

.106-.138

●Customer to cut off terminal from reel: 0.50mm (.020”) maximum Cut-off Tab.

Terminal will accommodate the following wire specification:

SAE: ESB-M1L123-A, WSS-M1L135-A1, and SAE-J1128 Metric: WSK-M1L126-A1

TYPE 4A

Hand Crimp Tool for .54mm (.100") Pitch MX64™ Crimp Terminals

Doc No: ATS-6381142HM Release Date: 04-08-03 UNCONTROLLED COPY Page 2 of 6

Revision: G Revision Date: 07-27-23

INSULATION

CRIMP HEIGHT

BRUSH

STRIP

LENGTH

BELL MOUTH

CONDUCTOR

CRIMP WIDTH

BEND

DOWN

BEND UP

ROLLING

TWISTING

●CUT-OFF TAB

INSULATION

CRIMP WIDTH

CONDUCTOR

CRIMP HEIGHT

DEFINITION OF TERMS

The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.

CRIMP SPECIFICATION

Terminal

Series No.

Bell mouth

Cut-off Tab Maximum

Conductor Brush

In.

33467

33468

0.25-1.25

.010-.049

0.50

.020

0.10-0.55

.004-.022

Not produced by this Hand tool

Terminal Series No.

Bend up Bend down

Twist Roll

Seam

Seam shall not be open

and no wire allowed out

of the crimping area

33467

33468

34736

Crimped samples must pass thru and cutoff tab must

freely fit in the Checking Aid, Part No. 63867-3008

Order Separately

After crimping, the conductor profile should measure the following.

Terminal

Series No.

Wire Size

Conductor Crimp

Insulation Crimp

Pull Force

Minimum

Profile

AWG

Height

Width

Height

Width

AWG

mm2

In.

Lb.

33467

0.83

1.10-1.20

.043-.047

1.75-1.85

.069-.073

2.00-2.20

.079-.087

1.85-2.05

.073-.081

90.0

20.25

0.58

1.05-1.15

.041-.045

1.75-1.85

.069-.073

1.85-2.05

.073-.081

1.85-2.05

.073-.081

75.0

17.00

0.36

0.90-1.00

.035-.039

1.40-1.50

.055-.059

1.50-1.70

.059-.067

1.70-1.90

.067-.075

50.0

11.25

33468

0.83

1.10-1.20

.043-.047

1.75-1.85

.069-.073

2.00-2.20

.079-.087

1.85-2.05

.073-.081

90.0

20.25

0.58

1.05-1.15

.041-.045

1.75-1.85

.069-.073

1.85-2.05

.073-.081

1.85-2.05

.073-.081

75.0

17.00

0.36

0.90-1.00

.035-.039

1.40-1.50

.055-.059

1.50-1.70

.059-.067

1.70-1.90

.067-.075

50.0

11.25

34736

0.83

1.10-1.20

.043-.047

1.75-1.85

.069-.073

2.00-2.20

.079-.087

1.85-2.05

.073-.081

90.0

20.25

0.58

1.05-1.15

.041-.045

1.75-1.85

.069-.073

1.85-2.05

.073-.081

1.85-2.05

.073-.081

75.0

17.00

0.36

0.90-1.00

.035-.039

1.40-1.50

.055-.059

1.50-1.70

.059-.067

1.70-1.90

.067-.075

50.0

11.25

Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines

to an optimum crimp.

Hand Crimp Tool for .54mm (.100") Pitch MX64™ Crimp Terminals

Doc No: ATS-6381142HM Release Date: 04-08-03 UNCONTROLLED COPY Page 3 of 6

Revision: G Revision Date: 07-27-23

CONDUCTOR

PUNCH

WIRE

LOCATOR

TERMINAL

INSULATION

PUNCH

INSULATION

ANVIL

CONDUCTOR

ANVIL

WIRE STOP

BLADES

Figure 2

RETAINER

SPACER

TERMINAL

PRE-STRIPPED

WIRE

LOCATOR

Figure 1

WIRE STOP

BLADES

NOTE:

Straightness:

A Crimped terminal lead must be

able to pass freely through the

Checking Aid **, Part No.63867-

3008 (ordered separately if

required)

B Wire on the crimped lead must

meet all specification above.

OPERATION

Open the tool by squeezing the

handles together, at the end of the

closing stroke, the ratchet mechanism

will release the handles, and the hand

tool will spring open.

Crimping Terminals

1. Lift the wire stop blades up.

2. Insert the terminal fully into the correct die profile and

the locator slot until the terminal is fully seated and

stops.

3. Bring down the wire stop blades. Make sure the wire stop blades are fully seated on the terminal behind

the conductor grip section.

4. Slide the pre-stripped wire into the terminal; make sure to aim the wire brush towards the tip point on the

wire stop blade. See Figure 1. Align the wire so that it is parallel and sitting into the terminal. Maintain a

light and constant pressure on the wire that is seated in the terminal at all times. (Do not let go of the

wire.) Be sure to hold the wire and terminal in place until the terminal is fully crimped. See Figure 2.

5. Close the tool until the ratchet releases.

Flush to below Insulation Crimp Typ.

R 1.50

The Cut-Off Tab length shall not exceed 0.5mm,

No Burrs may result from removal of Cut-Off Tab

Wire Brush to be Visible

but not to exceed 0.55mm

Wire Brush to be Below Conductor Crimp

22.0 Minimum

See Note Below

0.18mm Max. All around

Conductor Crimp

Insulation Crimp

3Max.

See Note Below

3Max.

See Note Below

Hand Crimp Tool for .54mm (.100") Pitch MX64™ Crimp Terminals

Doc No: ATS-6381142HM Release Date: 04-08-03 UNCONTROLLED COPY Page 4 of 6

Revision: G Revision Date: 07-27-23

6. Lift the wire stop blades up.

7. Carefully remove the crimped terminal.

Note: The tamper proof ratchet action will not release the tool until it has been fully closed.

Note: To maintain good brush control and a consistent bell mouth the crimping instructions must be followed.

Maintenance

It is recommended that each operator of the tool be made aware of, and responsible for, the following

maintenance steps:

1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth.

2. Do not use any abrasive materials that could damage the tool.

3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine

oil. Do not oil excessively. The tool was engineered for durability but like any other equipment it needs

cleaning and lubrication for a maximum service life of trouble free crimping. Light oil (such as 30 weight

automotive oil) used at the oil points, every 5,000 crimps or 3 months, will significantly enhance the tool life.

4. Wipe excess oil from hand tool, particularly from crimping area. Oil transferred from the crimping area onto

certain terminations may affect the electrical characteristics of an application.

5. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies,

and store the tool in a clean, dry area.

Miscrimps or Jams

Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or

closed. The tool will open easily by lifting the ratchet release lever. See Figure 6.

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital

components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30

days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will

not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping,

fixturing, or use of handle extensions voids this warranty.

CAUTION: Repetitive use of this tool should be avoided.

CAUTIONS:

1. Manually powered hand tools are intended for low volume or field repair. This tool is NOT intended for

production use. Repetitive use of this tool should be avoided.

2. Insulated rubber handles are not protection against electrical shock.

3. Wear eye protection at all times.

4. Use only the Molex terminals specified for crimping with this tool.

Notes:

1. This tool should only be used for the terminals and wire gauges specified on this sheet.

2. This tool is not adjustable for crimp height; however crimp force is adjustable (See instructions above).

Variations in tools, terminals, wire stranding, and insulation types may affect crimp height.

3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all

insulation sizes.

Hand Crimp Tool for .54mm (.100") Pitch MX64™ Crimp Terminals

Doc No: ATS-6381142HM Release Date: 04-08-03 UNCONTROLLED COPY Page 5 of 6

Revision: G Revision Date: 07-27-23

MODULAR

CRIMP

HEAD

CRIMP

ADAPTER

LOCKING

PINS

LOCKING PINS

BATTERY

POWERED

TOOL

4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts

available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.

5. Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no

influence from the insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation grips

on the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping

Handbook 63800-0029 for additional information on crimping and crimp testing.

6. Molex does not certify crimp hand tools.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.

APPLICATIONS FOR THE MODULAR CRIMP HEAD

WARNING: NEVER operate, service, install, or adjust this Modular Crimp Head without proper instruction

and without first reading and understanding the instructions in the proper Manual or Specification Sheet.

See Chart below for the correct Manual or Specification Sheet.

WARNING: NEVER install tooling or service this tool while it is into any power source. Disconnect the

power by unplugging or turn off the Actuator from its power source.

CAUTION: Keep fingers away from the crimping area when operating this tool. It may cause severe injury.

CAUTION: Wear safety glasses when operating or serving this tool.

Tool

Order no.

Tool

Description

Adapter

Order No.

Adapter

Description

Figure

No.

63816-0270

Battery Power Tool (110 V)

63816-1950

Crimp Adapter

63816-0280

Battery Power Tool (220 V)

63816-1950

Crimp Adapter

63816-1900

Electric Crimp Machine

63816-1950

Crimp Adapter

Applications for the Modular Crimp Head

Hand Crimp Tool

Battery Powered Tool

Electric Crimp Machine

Figure 3

Figure 4

MODULAR

CRIMP

HEAD

LOCKING

PINS

HAND CRIMP

FRAME LONG

OR SHORT

ELECTRIC

CRIMP

MACHINE

INSTALL CRIMP ADAPTER

WITH CRIMP HEAD HERE

Hand Crimp Tool for .54mm (.100") Pitch MX64™ Crimp Terminals

Doc No: ATS-6381142HM Release Date: 04-08-03 UNCONTROLLED COPY Page 6 of 6

Revision: G Revision Date: 07-27-23

RATCHET

RELEASE LEVER

HANDLE

SPRING

CRIMPING

SPRING (2)

Figure 5

M4 X 12mm

LONG BHCS

PARTS LIST

Item

Order Number

Description

Quantity

---

Hand Crimp Frame

63811-4275

Terminal Locator

63816-0001

Locking Pin

63600-0525

Handle Spring

63600-0520

Crimping Spring

Application Tooling Support

E-Mail: [email protected]

Website: www.molex.com/applicationtooling

Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other

trademarks listed herein belong to their respective owners.

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