Mitsubishi Electric 800 Series Feuille d'instructions

INVERTER

FR-AF800

INSTALLATION GUIDELINE

FR-AF820-01540 to 04750

FR-AF840-00770 to 06830

FR-AF842-07700 to 12120

FR-AF860-00680 to 04420

FR-AF862-05450 to 08500

800

Thank you for choosing this Mitsubishi inverter base unit.

This Installation Guideline provides handling information and precautions for use of this product. Incorrect

handling might cause an unexpected fault. Before using this product, always read this Installation Guideline

carefully to use this product correctly.

In addition, carefully read the Instruction Manual (Startup) enclosed with the separate control circuit board. Do not

use this product until you have a full knowledge of the product, safety information, and instructions.

Please forward this Installation Guideline to the end user.

CONTENTS

1. Introduction ........................................................ 2

2. Outline ................................................................ 2

3. Product Check .................................................... 3

4. Setting Up........................................................... 8

5. Operation check for the safety stop function . 14

2 Introduction

1Introduction

Thank you for choosing this Mitsubishi Inverter base unit.

This Installation Guideline explains how to set up an inverter base unit and a separately

sold control circuit board.

Read this Installation Guideline carefully to use this product correctly.

Please forward this Installation Guideline to the end user.

2Outline

The FR-AF800 is a base unit of the inverter.

A base unit is a main circuit section of the inverter, where three-phase AC power is

converted to DC power and then converted to any three-phase AC power.

A control circuit board is a control circuit section which controls the inverter.

A base unit alone cannot be operated.

By combining the base unit and a separately sold control circuit board, they function as

an inverter.

POINTPOINT

• The product made up of a base unit and a control circuit board complies with

UL and EC directives (CE mark).

• If a combination of the base unit and control circuit board is not correct, an

inverter fault (E.PE2) occurs, disabling the inverter operation.

Base unit

FR-AF840

Inverter

FR-A840

Control circuit board

FR-CA80

Inverter

FR-F840

Control circuit board

FR-CF80

Product Check 3

3Product Check

Base unit

Accessory

• Installation guideline (this guideline)

• For the FR-AF8[]-[]-U6, BCN-C22005-721 and BCN-C22005-742 (Instruction Manual

Supplement) are enclosed.

Rating plate

Input rating

Output rating

SERIAL

Inverter model

Overload Current Rating Ambient Temperature

SLD 110% 60s, 120% 3s 40 C (104 F)

LD 120% 60s, 150% 3s 50 C (122 F)

ND 150% 60s, 200% 3s 50 C (122 F)

HD 200% 60s, 250% 3s 50 C (122 F)

Country of origin

F R - AF 8 2 0 -

00770

- 60

400 V class

Symbol Voltage class

200 V class

600 V class6

Symbol Description

00770 to 12120 Inverter SLD rated current (A)

Symbol Structure, functionality

Standard model0

Separated converter type

Symbol Circuit board

coating

With With

With

Plated

conductor

CN8

connector

Without Without

Without

4 Product Check

Control circuit board accessory

Rating plate

Control circuit

board model

SERIAL

Rating plate of the control circuit board

The rating plate is placed on the plastic bag.

Country of origin

Ethernet type

RS-485 communication

type

Sponge for connector pin protection

Remove a sponge for connector pin

protection before installing the control unit to

the base unit.

Use care not to bend pins of the connector.

F R - CA80 - 01

E 1

- 60

Symbol Circuit board

coating

With60

CA80

CF80

Control unit for

FR-A800

Control unit for

FR-F800

Symbol Description

Symbol Type

1FM

2CA

3CA3

Symbol Compatible base unit

Voltage class FR-CA80

200 01540 to 03160 01540 to 04750

00770 to 01800 00770 to 12120

00680, 01080 00680 to 08500

40001

600

200 03800, 04750

02160 to 12120

01440 to 08500

400

600

FR-CF80

Symbol Communication type

RS-485 communicationNone

Ethernet

CA80-01-1

XXXXXXXXXXX

Control circuit

board model SERIAL

Product Check 5

 For the FR-CA80-[]-E[]-[] and the FR-CF80-[]-E[]-[], three mounting screws are supplied.

 For the FR-CA80-[]-E[]-[] and the FR-CF80-[]-E[]-[], this accessory is supplied.

 For the Instruction Manual and CD related to the inverter model in combination with the base

unit and the control circuit board, refer to page 6.

control circuit board 1 Control circuit terminal block 1 Sticker .....................1

Cable ...................... 1 Mounting screw (M3 × 6mm)

..........................2(3)

Earth plate.............1

Earth cable ........... 1 Instruction Manual .............1 CD.........................1

FR-CF80-[]-[]-60

FR-CA80-[]-[]-60

FR-CF80-[]-E[]-60

FR-CA80-[]-E[]-60

6 Product Check



Combination of the inverter and the Instruction Manual

The Instruction Manual and CD related to the inverter model in combination with the

base unit and the control circuit board are shown below.

Inverter model

as a result of

combination

SLD rated

current

Base unit

model

Control

circuit board

model

Reference manual

CD-ROM

Manual name Manual

number

FR-A820-[]-1-60 01540 to 03160 FR-AF820-[]-60 FR-CA80-01-1-60

A800 INSTRUCTION MANUAL

(STARTUP) IB-0600493

BKO-CA2250

FR-A820-[]-1-U6 03800, 04750 FR-AF820-[]-U6 FR-CA80-02-1-60

FR-A840-[]-1-60 00770 to 01800 FR-AF840-[]-60 FR-CA80-01-1-60

FR-A840-[]-1-U6 02160 to 06830 FR-AF840-[]-U6 FR-CA80-02-1-60

FR-A840-[]-2-60 00770 to 01800 FR-AF840-[]-60 FR-CA80-01-2-60

02160 to 06830 FR-CA80-02-2-60

FR-A842-[]-1-U6

07700 to 12120

FR-AF842-[]-U6 FR-CA80-02-1-60 FR-A802

(SEPARATED CONVERTER TYPE)

INSTRUCTION MANUAL (HARDWARE)

IB-0600534ENG

FR-A842-[]-2-60 FR-AF842-[]-60 FR-CA80-02-2-60

FR-A860-[]-1-60

00680, 01080

FR-AF860-[]-60

FR-CA80-01-1-60 FR-A860 (600V CLASS SPECIFICATION

INVERTER)

INSTRUCTION MANUAL (STARTUP)

IB-0600562ENG

BKO-CA2378

01440 to 04420 FR-CA80-02-1-60

FR-A862-[]-1-60 05450 to 08500 FR-AF862-[]-60 FR-CA80-02-1-60

FR-A862

(SEPARATED CONVERTER TYPE)

INSTRUCTION MANUAL (HARDWARE)

IB-0600571ENG

FR-A820-[]-E1-60 01540 to 03160 FR-AF820-[]-60 FR-CA80-01-E1-60

A800-E INSTRUCTION MANUAL

(STARTUP) IB-0600626

BKO-CA2486

FR-A820-[]-E1-U6 03800, 04750 FR-AF820-[]-U6 FR-CA80-02-E1-60

FR-A840-[]-E1-60 00770 to 01800 FR-AF840-[]-60 FR-CA80-01-E1-60

FR-A840-[]-E1-U6 02160 to 06830 FR-AF840-[]-U6 FR-CA80-02-E1-60

FR-A840-[]-E2-60 00770 to 01800 FR-AF840-[]-60 FR-CA80-01-E2-60

02160 to 06830 FR-CA80-02-E2-60

FR-A842-[]-E1-U6

07700 to 12120

FR-AF842-[]-U6 FR-CA80-02-E1-60 FR-A802-E

(SEPARATED CONVERTER TYPE)

INSTRUCTION MANUAL (HARDWARE)

IB-0600631ENG

FR-A842-[]-E2-60 FR-AF842-[]-60 FR-CA80-02-E2-60

FR-A860-[]-E1-60

00680, 01080

FR-AF860-[]-60

FR-CA80-01-E1-60 FR-A860-E (600V CLASS

SPECIFICATION INVERTER)

INSTRUCTION MANUAL (STARTUP)

IB-0600638ENG

BKO-CA2492

01440 to 04420 FR-CA80-02-E1-60

FR-A862-[]-E1-60 05450 to 08500 FR-AF862-[]-60 FR-CA80-02-E1-60

FR-A862-E

(SEPARATED CONVERTER TYPE)

INSTRUCTION MANUAL (HARDWARE)

IB-0600639ENG

Product Check 7

POINTPOINT

• If a combination of the base unit and control circuit board is not correct, an

inverter fault (E.PE2) occurs, disabling the inverter operation.

 The Instruction Manual Supplement (BCN-C22005-708) regarding the FR-F800 CA3 type is also enclosed.

 The Instruction Manual Supplement (BCN-C22005-773) regarding the FR-F800-E CA3 type is also enclosed.

Inverter model

as a result of

combination

SLD rated

current

Base unit

model

Control

circuit board

model

Reference manual

CD-ROM

Manual name Manual

number

FR-F820-[]-3-60 01540 to 03160 FR-AF820-[]-60 FR-CF80-01-3-60

F800 INSTRUCTION MANUAL

(STARTUP) IB-0600545

BKO-CA2336

FR-F820-[]-3-U6 03800, 04750 FR-AF820-[]-U6

FR-F840-[]-2-60 00770 to 06830 FR-AF840-[]-60 FR-CF80-01-2-60

FR-F840-[]-3-60 00770 to 01800 FR-CF80-01-3-60

FR-F840-[]-3-U6 02160 to 06830 FR-AF840-[]-U6

FR-F842-[]-2-60

07700 to 12120

FR-AF842-[]-60 FR-CF80-01-2-60 FR-F802 (SEPARATED CONVERTER

TYPE) INSTRUCTION MANUAL

(HARDWARE)

IB-0600550ENG

FR-F842-[]-3-U6 FR-AF842-[]-U6 FR-CF80-01-3-60

FR-F860-[]-3-60

00680, 01080

FR-AF860-[]-60 FR-CF80-01-3-60

FR-F860 (600V CLASS SPECIFICATION

INVERTER) INSTRUCTION MANUAL

(STARTUP)

IB-0600688ENG

BKO-CA2548

01440 to 04420

FR-F862-[]-3-60 05450 to 08500 FR-AF862-[]-60 FR-CF80-01-3-60

FR-F862 (SEPARATED CONVERTER

TYPE) INSTRUCTION MANUAL

(HARDWARE)

IB-0600689ENG

FR-F820-[]-E3-60 01540 to 03160 FR-AF820-[]-60 FR-CF80-01-E3-60

F800-E INSTRUCTION MANUAL

(STARTUP) IB-0600643

BKO-CA2553

FR-F820-[]-E3-U6 03800, 04750 FR-AF820-[]-U6

FR-F840-[]-E2-60 00770 to 06830 FR-AF840-[]-60 FR-CF80-01-E2-60

FR-F840-[]-E3-60 00770 to 01800 FR-CF80-01-E3-60

FR-F840-[]-E3-U6 02160 to 06830 FR-AF840-[]-U6

FR-F842-[]-E2-60

07700 to 12120

FR-AF842-[]-60 FR-CF80-01-E2-60 FR-F802-E (SEPARATED CONVERTER

TYPE) INSTRUCTION MANUAL

(HARDWARE)

IB-0600648ENG

FR-F842-[]-E3-U6 FR-AF842-[]-U6 FR-CF80-01-E3-60

FR-F860-[]-E3-60

00680, 01080

FR-AF860-[]-60

FR-CF80-01-E3-60

FR-F860-E (600V CLASS

SPECIFICATION INVERTER)

INSTRUCTION MANUAL (STARTUP)

IB-0600691ENG

BKO-CA2554

01440 to 04420

FR-F862-[]-E3-60 05450 to 08500 FR-AF862-[]-60

FR-F862-E (SEPARATED CONVERTER

TYPE) INSTRUCTION MANUAL

(HARDWARE)

IB-0600692ENG

8 Setting Up

4Setting Up

Removal of a base unit front cover (lower side)

(a) When the mounting screws are removed, the front cover (lower side) can be removed.

(b) With the front cover (lower side) removed, wiring of the main circuit terminals can be

performed.

Removal of a base unit front cover (upper side)

(a) With the front cover (lower side) removed, loosen the mounting screws on the front

cover (upper side). (These screws cannot be removed.)

(b) Holding the areas around the installation hooks on the sides of the front cover (upper

side), pull out the cover using its upper side as a support.

(a) (b)

LoosenLoosenLoosen

(a) (b)

Setting Up 9

Installing a control circuit board on a base unit

Install the control circuit board to the base unit.

Remove a sponge for protecting the connector pin of the control circuit terminals.

Install the control circuit board according to the following steps.

(a) Tilt the control circuit board, fit it into the hooks of the base unit, then lay it flat.

Base unit

Control circuit

board

(a)

Insert carefully not to

bend the connector pin.

10 Setting Up

(b) Fix it to the base unit with the supplied mounting screws.

circuit board.

(d) Tighten the screws on the control terminal block unit to fix it to the base unit.

Fix it with

the screws.

Fix it with

the screws.

Fix it with

the screws. (c)(b)

(d)

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